Soft PVC sheet female die printing machine
By designing a soft PVC sheet die printing machine, the combination structure of the traction roller and passive roller and PLC program control are used to achieve the traction and printing of products in one go, solving the problems of low production efficiency and high cost in the prior art, and improving the Automation level and reduce costs.
Patent Information
- Application Number
- CN202420112834.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-17
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-17
AI Technical Summary
The existing soft PVC sheet printing machines use non-one-molded single equipment, resulting in low product production efficiency, easy quality, high equipment investment and labor costs, making it difficult to meet the needs of the majority of users.
A soft PVC sheet die printing machine is designed, adopting a combined structure of traction roller and passive roller, combined with PLC program control, to achieve product traction and printing in one go, with high degree of automation and reducing operators and equipment investment.
The product traction and printing are completed in one go, which improves the degree of automation, reduces the investment costs of operators and equipment, reduces labor intensity and labor costs, and avoids environmental pollution and occupational sanitation risks of using hazardous chemicals.
Smart Images

Figure CN222156923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing machines, in particular to a concave die printing machine for soft PVC sheets. Background Art
[0002] The soft PVC sheet printing machines currently used in the market mainly adopt non-one-time molding single equipment, that is, after the product is produced, it is transferred to the printing workshop for reprocessing. This is easy to cause quality impact and occupy labor costs during the product turnover process, and the production efficiency is low; large-scale printing equipment is widely used, which makes the manufacturer's equipment investment too large; the application of soft PVC sheets is becoming more and more extensive, and the brand awareness of product manufacturers is becoming stronger and stronger, and the demand for printing machines is also expanding rapidly, but the current non-one-time molding single equipment can no longer meet the needs of a large number of users at home and abroad. Summary of the invention
[0003] In view of the shortcomings of the above-mentioned prior art, a soft PVC sheet concave die printing machine is provided, which realizes the one-time completion of product pulling and printing, has a high degree of automation, reduces the number of operators, reduces labor intensity, and saves equipment investment costs and labor costs.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is a soft PVC sheet concave die printing machine, including a frame composed of a base, wall panels corresponding to the base, and cross braces arranged between the wall panels, a traction roller and a driving device for driving the traction roller to rotate are arranged on the frame, a glue pool for immersing the lower part of the traction roller is arranged below the traction roller, a passive roller is arranged above the traction roller, a scraper connected to two wall panels is arranged on one side of the traction roller for scraping off the glue and paint on the traction roller, a concave die for forming a manufacturer's logo on the product is arranged on the outer surface of the traction roller, and also includes a controller.
[0005] The above-mentioned soft PVC sheet concave die printing machine is also provided with a fine-tuning mechanism on the frame for adjusting the distance between the traction roller and the passive roller. The fine-tuning mechanism includes two adjustment chambers correspondingly arranged on the two wall panels, and a fine-tuning cylinder arranged on the top of the two adjustment chambers. Guide rails are arranged on the chamber walls of the two adjustment chambers, and also include a bearing seat running along the guide rails, and a bearing arranged on the bearing seat for connecting to the passive roller. A floating joint for connecting to the bearing seat is provided on the fine-tuning cylinder, and the fine-tuning cylinder is connected to the controller signal.
[0006] The above-mentioned soft PVC sheet concave die printing machine also includes an adjustment component for adjusting the upper and lower positions of the glue pool.
[0007] The above-mentioned soft PVC sheet concave die printing machine, the driving device includes a fixed bearing seat and a fixed bearing correspondingly arranged on the two wall panels, and a motor reducer is arranged on one side of a fixed bearing, and the motor reducer is connected to the controller signal.
[0008] The above-mentioned soft PVC sheet concave die printing machine, the adjustment component includes a thin cylinder with a rod arranged on two wall panels, and a connecting plate for connecting to the bottom of the glue pool is provided on the thin cylinder with a rod.
[0009] The utility model has the beneficial effects of the soft PVC sheet concave die printing machine, which can complete product pulling and printing at one time, has a high degree of automation, reduces the number of operators, reduces labor intensity, and saves equipment investment cost and labor cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 is a front cross-sectional view of Example 1;
[0011] Figure 2 is a cross-sectional view of a wall panel in Example 1;
[0012] Figure 3 for Figure 2 A partial enlarged view of part A;
[0013] Figure 4 for Figure 2 A partial enlarged view of part B;
[0014] Figure 5 is a front cross-sectional view of Example 2;
[0015] Figure 6 is a cross-sectional view of a wall panel in Example 2;
[0016] Figure 7 for Figure 6 A partial enlarged view of part C. DETAILED DESCRIPTION
[0017] The utility model is described in detail below with reference to the accompanying drawings and specific embodiments.
[0018] Example 1
[0019] like Figure 1-4 As shown, the soft PVC sheet concave die printing machine includes a frame consisting of a base 1, a wall panel 2 correspondingly arranged on the base 1, and a cross brace 3 arranged between the wall panels 2. A traction roller 4 and a driving device for driving the traction roller 4 to rotate are arranged on the frame. A glue pool 5 for immersing the lower part of the traction roller 4 is arranged below the traction roller 4. A passive roller 6 is arranged above the traction roller 4. A scraper 16 connected to two wall panels 2 for scraping off the glue and paint on the traction roller 4 is arranged on one side of the traction roller 4. A concave die for forming a manufacturer's logo on the product is arranged on the outer surface of the traction roller 4. A controller is also included. The controller is a PLC. PLC program control is adopted, digital management, and the degree of automation is high.
[0020] The frame is also provided with a fine-tuning mechanism for adjusting the distance between the traction roller 4 and the passive roller 6, and the fine-tuning mechanism includes two adjustment chambers 7 correspondingly arranged on the two wall panels 2, and a fine-tuning cylinder 8 arranged on the top of the two adjustment chambers 7, a guide rail 8 is arranged on the chamber wall of the two adjustment chambers 7, and also includes a bearing seat 9 running along the guide rail 8, and a bearing 10 arranged on the bearing seat 9 for connecting to the passive roller 6, a floating joint 11 for connecting to the bearing seat 9 is provided on the fine-tuning cylinder 8, and the fine-tuning cylinder 8 is connected to the controller signal.
[0021] The utility model also comprises an adjusting assembly for adjusting the upper and lower positions of the glue pool, wherein the adjusting assembly comprises a thin cylinder with a rod 12 arranged on the two wall panels 2, and a connecting plate 13 for connecting with the bottom of the glue pool 5 is arranged on the thin cylinder with a rod 12.
[0022] The driving device includes a fixed bearing seat and a fixed bearing correspondingly arranged on the two wall panels 2, and a motor reducer 14 is arranged on one side of a fixed bearing, and the motor reducer is connected to the controller signal. The motor reducer 14 can be a parallel shaft gear reducer.
[0023] During the specific implementation of the soft PVC sheet concave die printing machine, the traction roller is started, the traction roller is a plated steel roller, the molded soft PVC product enters between the traction roller and the passive roller, the passive roller is a silicone rubber roller, the stroke of the fine-tuning cylinder is adjusted according to the thickness of the product, the upper and lower rollers clamp the product, and the clamping force is moderate to ensure that the traction does not slip and the product does not deform; the traction steel roller drives the passive roller to rotate, and the product enters the subsequent process device at a uniform speed, and the PLC program sets the traction speed to be consistent with the product production speed; because the lower part of the traction roller is immersed in the glue pool, the traction roller is covered with a thin layer of glue paint while rotating. The glue paint used in this application is a quick-drying glue paint for printing, which avoids the use of dangerous chemicals such as ink and thinners in the current production process, which will also cause environmental pollution and affect the occupational health of operators, and the printed handwriting is clear, quick-drying and non-sticky. Because the manufacturer's logo, batch number, etc. are engraved on the concave die on the outer surface of the traction roller, when the scraper scrapes off the glue and paint on the traction roller, only the glue and paint inside the concave die will be retained. When the glue-carrying part of the traction roller contacts the soft PVC product and generates a certain pressure with the upper passive roller, the manufacturer's logo, batch number, etc. engraved on the concave die will be printed on the surface of the soft PVC product and enter the subsequent process.
[0024] The above technical solution enables product pulling and printing to be completed at one time, with a high degree of automation, reducing the number of operators, lowering labor intensity, and saving equipment investment costs and labor costs.
[0025] Example 2
[0026] The same parts of this embodiment as those of embodiment 1 are not described in detail. The difference is that: Figure 5-7As shown, it also includes an angle adjustment mechanism for adjusting the angle of the scraper 16, and the angle adjustment mechanism includes an outer spherical ball bearing 15 with a diamond seat correspondingly arranged on the two wall panels 2, and an adjustment shaft 17 arranged between the outer spherical ball bearings with diamond seats 15, a worm gear reducer 18 (without a motor) is provided at one end of the adjustment shaft 17, and an adjustment handwheel 19 is provided on the worm gear reducer 18, and the adjustment scraper 16 is arranged on the adjustment shaft 17.
[0027] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.
Claims
1. Soft PVC sheet concave die printing machine, characterized by: The invention comprises a frame consisting of a base, wall panels corresponding to the base, and cross braces arranged between the wall panels. A traction roller and a driving device for driving the traction roller to rotate are arranged on the frame. A glue pool for immersing the lower part of the traction roller is arranged below the traction roller. A passive roller is arranged above the traction roller. A scraper connected to two wall panels for scraping off the glue and paint on the traction roller is arranged on one side of the traction roller. A concave mold for forming a manufacturer's logo on the product is arranged on the outer surface of the traction roller. The invention also comprises a controller.
2. The soft PVC sheet concave die printing machine according to claim 1, characterized in that: The frame is also provided with a fine-tuning mechanism for adjusting the distance between the traction roller and the passive roller. The fine-tuning mechanism includes two adjustment chambers correspondingly arranged on the two wall panels and a fine-tuning cylinder arranged on the top of the two adjustment chambers. Guide rails are arranged on the chamber walls of the two adjustment chambers, and also include a bearing seat running along the guide rails, and a bearing arranged on the bearing seat for connecting to the passive roller. A floating joint for connecting to the bearing seat is provided on the fine-tuning cylinder, and the fine-tuning cylinder is connected to the controller signal.
3. The soft PVC sheet concave die printing machine according to claim 2, characterized in that: It also includes an adjustment component for adjusting the upper and lower positions of the glue pool.
4. The soft PVC sheet concave die printing machine according to claim 3, characterized in that: The driving device comprises a fixed bearing seat and a fixed bearing which are arranged on the two wall panels respectively. A motor reducer is arranged on one side of the fixed bearing. The motor reducer is connected with the controller signal.
5. The soft PVC sheet concave die printing machine according to claim 4, characterized in that: The regulating assembly comprises a thin cylinder with a rod arranged on two wall panels, and a connecting plate for connecting with the bottom of the glue pool is arranged on the thin cylinder with a rod.
