Novel laminating machine for otter board type appliances

By designing a new mesh plate-like instrument stacker, using the overall frame assembly, conveying chain assembly, lifting motor assembly, frame pushing motor assembly and feeding cylinder assembly, the automated stacking and conveying of mesh plate-like instruments is realized, and the existing solutions are solved The inefficiency and untidy stacking problems caused by manual operation in the technology improve production efficiency and reduce costs.

CN222159056UActive Publication Date: 2024-12-13ZHONGSHAN SIHAI CONVEYING MASCH CO LTD
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Patent Information

Application Number
CN202421020286.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-13
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The existing mesh plate-type instrument stacking process relies on manpower operation, resulting in high labor intensity, complex operation, excessive staff, untidy stacking, low efficiency and high cost.

Method used

Design a new type of mesh plate-type instrument stacker, including an integral frame assembly, conveying chain assembly, lifting motor assembly, pushing frame motor assembly and feeding cylinder assembly. Through the combination of these components, automated stacking and conveying are realized, replacing manpower Operation to improve production efficiency.

Benefits of technology

It realizes the automated lamination and transportation of meshboard instruments, improves production efficiency, reduces costs, and solves the problems of high labor intensity, complex operation and untidy stacking caused by manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of screen plate lamination, in particular to a novel screen plate appliance lamination machine, which comprises an integral frame assembly, the conveying chain assembly is connected with the overall frame assembly and used for conveying the screen plate type appliances stacked in batches to the next procedure. The lifting motor assembly is arranged on the integral frame assembly and used for lifting the mesh carrying plate type appliances, the frame pushing motor assembly is arranged on the integral frame assembly, and the lifting frame assembly is arranged on the integral frame assembly and connected with the lifting motor assembly. Through the assembly composed of the overall frame assembly, the conveying chain assembly, the lifting motor assembly, the frame pushing motor assembly, the lifting frame assembly and the material receiving air cylinder assembly, a set of stacking and conveying component is provided for the screen plate type appliance machining production line, incoming single pieces are stacked, the screen plate type appliances are stacked in order one by one, and the production efficiency is improved. And after stacking is completed, conveying to the production layout of the next station is achieved, manpower is replaced, time is saved, cost is reduced, and production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mesh plate lamination, in particular to a novel mesh plate device lamination machine. Background Art

[0002] At present, the process for stacking (including conveying) screen plate equipment generally involves a large amount of manual operation, which is labor-intensive and complex to operate, requiring too many people. Due to reliance on manual control, the uniformity of stacking the sheets is poor.

[0003] The existing manual operation leads to high labor intensity, complicated operation, too many people, uneven stacking and other problems. Therefore, a new type of screen plate tool stacking machine is proposed to provide a set of stacking and conveying components for the screen plate tool processing production line to replace manpower, save time, reduce costs and improve production efficiency. Utility Model Content

[0004] In view of the problems in the prior art, the utility model provides a novel mesh plate tool stacking machine to provide a set of stacking and conveying components for the mesh plate tool processing production line to replace manpower, save time, reduce costs and improve production efficiency.

[0005] The technical solution adopted by the utility model to solve the technical problem is a new type of screen plate equipment stacking machine, including:

[0006] Overall frame assembly;

[0007] The conveyor chain assembly is connected to the overall frame assembly and is used to convey the batch-stacked mesh plate-like appliances to the next process;

[0008] The lifting motor assembly is installed on the overall frame assembly and is used to lift and lower the mesh-carrying equipment:

[0009] The frame push motor assembly is installed on the overall frame assembly:

[0010] The lifting frame assembly is arranged on the overall frame assembly and connected to the lifting motor assembly:

[0011] The material receiving cylinder assembly is arranged on both sides of the top of the overall frame assembly.

[0012] By adopting the above technical solution, through the components consisting of the overall frame assembly, the conveying chain assembly, the lifting motor assembly, the pushing frame motor assembly, the lifting frame assembly and the material receiving cylinder assembly, a set of stacking conveying components is provided for the mesh plate tool processing production line to replace manpower, save time, reduce costs and improve production efficiency.

[0013] Specifically, the overall framework assembly includes:

[0014] frame;

[0015] Upper and lower limit switches are set on the frame;

[0016] A solenoid valve assembly is arranged on the frame;

[0017] At least one buffer mechanism is provided and connected to the frame.

[0018] By adopting the above technical solution, the overall frame assembly is used to provide an installation environment for the conveying chain assembly, the lifting motor assembly, the push frame motor assembly, the lifting frame assembly and the material receiving cylinder assembly.

[0019] Specifically, the conveyor chain assembly is arranged at the bottom of the frame, and the conveyor chain assembly includes:

[0020] A first transmission motor connected to the frame;

[0021] A first transmission shaft is arranged on the frame;

[0022] A first transmission sprocket is arranged at both ends of the first transmission shaft;

[0023] A first follower shaft is arranged on the frame;

[0024] The first follower sprocket is arranged at two ends of the first follower shaft.

[0025] By adopting the above technical solution, the stacked mesh plate tools are transported to the next process of the production line through the conveyor chain assembly.

[0026] Specifically, the lifting motor assembly is arranged on the frame at one end away from the conveying chain assembly, and the lifting motor assembly includes:

[0027] A lifting motor connected to the frame;

[0028] A second transmission shaft is arranged on the frame;

[0029] A second transmission chain is arranged on the second transmission shaft;

[0030] A second follower shaft connected to the frame;

[0031] A second follower sprocket is disposed on the second follower shaft;

[0032] The lifting chain is connected with the second transmission chain and the second follower sprocket.

[0033] By adopting the above technical solution, the height of the lifting frame assembly can be raised and lowered by lifting the motor assembly.

[0034] Specifically, the frame pushing motor assembly includes:

[0035] A frame-pushing motor connected to the frame;

[0036] A third transmission shaft is arranged on the frame;

[0037] A third transmission sprocket is disposed on the third transmission shaft;

[0038] A third follower shaft is arranged on the frame;

[0039] A third follower sprocket is arranged on the third follower shaft;

[0040] A frame push chain connected to the third transmission sprocket and the third follower sprocket;

[0041] At least one group of paddles is provided and connected with the push frame chain.

[0042] By adopting the above technical solution, the mesh plate-type tools entering from the previous process are pushed onto the material receiving cylinder assembly through the frame pushing motor assembly.

[0043] Specifically, the lifting frame assembly includes:

[0044] a bracket, located between the first transmission sprockets;

[0045] A lifting connection member is arranged on the bracket;

[0046] A lifting rib is arranged on the top of the bracket and connected to the lifting connector;

[0047] A chain joint is provided on the lifting connector and connected to both ends of the lifting chain;

[0048] The induction sheet is arranged on the lifting connection part and is perpendicular to the detection ends of the upper and lower limit switches;

[0049] Buffer plates are arranged at both ends of the top of the lifting connection piece.

[0050] By adopting the above technical solution, the mesh plate-like device on the docking cylinder assembly is connected to the material by lifting the frame assembly.

[0051] Specifically, the material receiving cylinder assembly includes:

[0052] The cylinder is fixed with sheet metal and connected to the frame;

[0053] The material receiving cylinder is connected with the cylinder fixed sheet metal;

[0054] The material support plate is connected to the output end of the material receiving cylinder;

[0055] The guide sleeves are provided in at least one group and are connected to the cylinder fixed sheet metal;

[0056] The guide shaft is arranged on the frame and inserted into the guide sleeve.

[0057] By adopting the above technical solution, the mesh plate-type device pushed into by the push frame motor assembly is supported and unloaded through the material receiving cylinder assembly.

[0058] Specifically, the material support plate is located directly above the first transmission sprocket and the first follower sprocket, baffles are provided on both sides of the top of the frame, and sockets corresponding to the material support plate are penetrated through the baffles.

[0059] By adopting the above technical solution, the baffles are used to block and limit the two sides of the mesh plate-like appliances entering the material receiving cylinder assembly.

[0060] The beneficial effects of the utility model are as follows: through the components consisting of the overall frame component, the conveyor chain component, the lifting motor component, the push frame motor component, the lifting frame component and the material receiving cylinder component, a set of stacking and conveying components is provided for the mesh plate tool processing production line, and the incoming single sheets are stacked, so that the mesh plate tools are neatly stacked one by one, and after the stacking is completed, they are conveyed to the production layout of the next workstation to replace manpower, save time, reduce costs, improve production efficiency, and solve the problems of high labor intensity, complicated operation, too many people, and uneven stacking caused by existing manual operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0061] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0062] Figure 1 It is an overall schematic diagram of the utility model;

[0063] Figure 2 This is a schematic diagram of the material receiving cylinder assembly of the utility model;

[0064] Figure 3 It is a schematic diagram of the overall frame assembly of the utility model;

[0065] Figure 4 This is a schematic diagram of a conveyor chain assembly of the utility model;

[0066] Figure 5 It is a schematic diagram of the lifting motor assembly of the utility model;

[0067] Figure 6 This is a schematic diagram of the frame push motor assembly of the utility model;

[0068] Figure 7 It is a schematic diagram of the lifting frame assembly of the utility model;

[0069] Figure 8 This is a schematic diagram of the top of the material receiving cylinder assembly of the utility model;

[0070] Fig. 9 This is a schematic diagram of the bottom of the material receiving cylinder assembly of the utility model;

[0071] Fig.10 For the utility model Figure 2 The enlarged schematic diagram at A in the middle;

[0072] Fig.11 This is a schematic diagram of supporting mesh plate-type appliances of the present invention.

[0073] In the figure: 1. Overall frame assembly; 101. Frame; 102. Upper and lower limit switches; 103. Solenoid valve assembly; 104. Buffer mechanism; 2. Conveyor chain assembly; 201. First transmission motor; 202. First transmission shaft; 203. First transmission sprocket; 205. First follower shaft; 206. First follower sprocket; 3. Lifting motor assembly; 301. Lifting motor; 303. Second transmission shaft; 304. Second transmission chain; 308. Second follower shaft; 306. Lifting chain; 309. Second follower sprocket; 4. Push frame motor assembly ; 401, push frame motor; 402, the third transmission shaft; 403, the third transmission sprocket; 404, the paddle; 406, push frame chain; 407, the third follower shaft; 408, the third follower sprocket; 5, lifting frame assembly; 501, bracket; 502, lifting connector; 503, lifting side guard; 504, chain joint; 505, induction plate; 507, buffer plate; 6, material receiving cylinder assembly; 601, guide shaft; 602, material support plate; 603, cylinder fixing sheet metal; 604, material receiving cylinder; 605, guide sleeve; 606, baffle. DETAILED DESCRIPTION

[0074] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0075] To improve efficiency, Figure 1-11 As shown, the utility model is a novel screen plate device stacking machine, comprising:

[0076] Overall frame assembly 1;

[0077] The conveyor chain assembly 2 is connected to the overall frame assembly 1 and is used to convey the batch-stacked mesh plate-like appliances to the next process;

[0078] The lifting motor assembly 3 is arranged on the overall frame assembly 1 and is used for lifting and lowering the mesh plate-type equipment:

[0079] The frame pushing motor assembly 4 is arranged on the overall frame assembly 1:

[0080] The lifting frame assembly 5 is arranged on the overall frame assembly 1 and connected to the lifting motor assembly 3:

[0081] The material receiving cylinder assembly 6 is arranged on both sides of the top of the overall frame assembly 1.

[0082] When in use, the mesh plate appliances are sent from the upper production line to the pushing frame motor assembly 4, and the pushing frame motor assembly 4 pushes the mesh plate appliances to the material receiving cylinder assembly 6. The lifting motor assembly 3 drives the lifting frame assembly 5 to the bottom of the material receiving cylinder assembly 6, and supports the mesh plate appliances lowered by the material receiving cylinder assembly 6. After the mesh plate appliances on the lifting frame assembly 5 are stacked to the required number, they are lowered, and the stacked mesh plate appliances are supported by the conveying chain assembly 2, and conveyed to the next process based on the output of the conveying chain assembly 2, and this cycle is repeated.

[0083] For example, Figure 3 As shown, the utility model also includes that the overall frame assembly 1 includes:

[0084] Rack 101;

[0085] Upper and lower limit switches 102 are arranged on the frame 101;

[0086] The solenoid valve assembly 103 is arranged on the frame 101;

[0087] At least one buffer mechanism 104 is provided and connected to the frame 101 .

[0088] For example, Figure 4 As shown, the utility model also includes that the conveyor chain assembly 2 is arranged at the bottom of the frame 101, and the conveyor chain assembly 2 includes:

[0089] A first transmission motor 201 is connected to the frame 101;

[0090] A first transmission shaft 202 is disposed on the frame 101;

[0091] The first transmission sprocket 203 is disposed at both ends of the first transmission shaft 202;

[0092] The first follower shaft 205 is disposed on the frame 101;

[0093] The first follower sprocket 206 is disposed at two ends of the first follower shaft 205 .

[0094] The first transmission sprocket 203 and the first follower sprocket 206 are connected via a transmission chain.

[0095] When in use, the first transmission motor 201 drives the first transmission shaft 202 to rotate, so that the first follower shaft 205 rotates accordingly, and the first transmission sprocket 203 and the first follower sprocket 206 rotate, and the mesh plate equipment that falls on the transmission chain is transported, so that the mesh plate equipment is discharged and enters the next process.

[0096] For example, Figure 5As shown, the utility model also includes that the lifting motor assembly 3 is arranged on the frame 101 at one end away from the conveying chain assembly 2, and the lifting motor assembly 3 includes:

[0097] A lifting motor 301 is connected to the frame 101;

[0098] The second transmission shaft 303 is disposed on the frame 101;

[0099] A second transmission chain 304 is disposed on the second transmission shaft 303;

[0100] A second follower shaft 308 connected to the frame 101;

[0101] A second follower sprocket 309 is disposed on the second follower shaft 308;

[0102] The lifting chain 306 is connected to the second transmission chain 304 and the second driven sprocket 309 .

[0103] When in use, the second transmission shaft 303 is driven by the lifting motor 301, and based on the linkage of the second transmission chain 304, the second follower sprocket 309 and the lifting chain 306, the lifting frame assembly 5 can be lifted and lowered between the conveying chain assembly 2 below the material receiving cylinder assembly 6.

[0104] For example, Figure 6 As shown, the utility model also includes that the push frame motor assembly 4 includes:

[0105] The frame pushing motor 401 is connected to the frame 101;

[0106] The third transmission shaft 402 is disposed on the frame 101;

[0107] A third transmission sprocket 403 is disposed on the third transmission shaft 402;

[0108] The third follower shaft 407 is disposed on the frame 101;

[0109] A third follower sprocket 408 is disposed on the third follower shaft 407;

[0110] The frame pushing chain 406 is connected to the third transmission sprocket 403 and the third follower sprocket 408;

[0111] At least one group of paddles 404 is provided and connected to the frame pushing chain 406 .

[0112] When in use, the mesh plate-like appliances delivered from the previous process are supported by the push frame chain 406, and the third transmission shaft 402 is driven to rotate by the push frame motor 401. Based on the linkage between the third transmission sprocket 403, the push frame chain 406 and the third follower sprocket 408, the paddle 404 on the push frame chain 406 pushes the mesh plate-like appliances onto the material receiving cylinder assembly 6.

[0113] For example, Figure 7 As shown, the utility model also includes that the lifting frame assembly 5 includes:

[0114] The bracket 501 is located between the first transmission sprockets 203;

[0115] A lifting connection member 502 is disposed on the bracket 501;

[0116] A lifting rib 503 is disposed on the top of the bracket 501 and connected to the lifting connector 502;

[0117] The chain connector 504 is disposed on the lifting connector 502 and connected to both ends of the lifting chain 306;

[0118] The induction sheet 505 is arranged on the lifting connection member 502 and is perpendicular to the detection ends of the upper and lower limit switches 102;

[0119] The buffer plates 507 are disposed at both ends of the top of the lifting connection member 502 .

[0120] When in use, the bracket 501 supports the mesh-like appliances dropped by the receiving cylinder assembly 6. As the receiving cylinder assembly 6 releases materials, the lifting motor assembly 3 drives the lifting frame assembly 5 to gradually descend, so that the mesh-like appliances are stacked on the bracket 501 until the induction plate 505 descends and reaches the upper and lower limit switches 102. Then, the mesh-like appliances stacked on the bracket 501 will fall completely onto the conveying chain assembly 2, and the conveying chain assembly 2 will take over the support of the bracket 501 on both sides of the bottom of the mesh-like appliances.

[0121] For example, Figure 8 , 9 As shown, the utility model also includes that the material receiving cylinder assembly 6 includes:

[0122] The cylinder fixing sheet metal 603 is connected to the frame 101;

[0123] The receiving cylinder 604 is connected to the cylinder fixing sheet metal 603;

[0124] The material support plate 602 is connected to the output end of the material receiving cylinder 604;

[0125] The guide sleeve 605 is provided with at least one set and is connected to the cylinder fixing sheet metal 603;

[0126] The guide shaft 601 is disposed on the frame 101 and inserted into the guide sleeve 605 .

[0127] When in use, the material support plate 602 supports the bottom sides of the mesh-like device pushed by the paddle 404. After the mesh-like device completely enters the material support plate 602, the output end of the material receiving cylinder 604 retracts, causing the mesh-like device to lose support and fall onto the bracket 501, and the bracket 501 supports the middle part of the bottom of the mesh-like device.

[0128] For example, Figure 10-11 As shown, the utility model also includes that the material support plate 602 is located directly above the first transmission sprocket 203 and the first follower sprocket 206, and baffles 606 are provided on both sides of the top of the frame 101, and the baffles 606 are penetrated by a socket corresponding to the material support plate 602.

[0129] When the utility model is in use, the mesh plate apparatus sent in by the previous process is supported by the push frame chain 406, and the third transmission shaft 402 is driven to rotate by the push frame motor 401. Based on the linkage between the third transmission sprocket 403, the push frame chain 406 and the third follower sprocket 408, the paddle 404 on the push frame chain 406 pushes the mesh plate apparatus to enter the material receiving cylinder assembly 6, and the bottom two sides of the mesh plate apparatus pushed by the paddle 404 are supported by the material support plate 602. After the mesh plate apparatus completely enters the material support plate 602, the output end of the material receiving cylinder 604 retracts, so that the mesh plate apparatus loses support and falls on the bracket 501, and the bracket 501 supports the middle part of the bottom of the mesh plate apparatus, and the mesh plate apparatus dropped by the material receiving cylinder assembly 6 is supported by the bracket 501. The cylinder assembly 6 discharges materials several times, and the lifting motor assembly 3 drives the lifting frame assembly 5 to gradually descend, so that the mesh-type appliances are stacked on the bracket 501, until the induction plate 505 descends and reaches the upper and lower limit switches 102, and the mesh-type appliances stacked on the bracket 501 will fall completely onto the conveying chain assembly 2, and the conveying chain assembly 2 will take over the support of the bracket 501 on both sides of the bottom of the mesh-type appliances, and drive the first transmission shaft 202 to rotate through the first transmission motor 201, so that the first follower shaft 205 rotates accordingly, and the first transmission sprocket 203 and the first follower sprocket 206 rotate, and the mesh-type appliances that fall on the transmission chain are conveyed, so that the mesh-type appliances are discharged and enter the next process, and this cycle is repeated without human intervention, thereby realizing fully automatic operation, replacing manual labor, and realizing efficient and orderly unmanned production.

[0130] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A new type of screen plate equipment stacking machine, characterized in that: include: Overall frame assembly (1); A conveyor chain assembly (2) is connected to the overall frame assembly (1) and is used to convey the batch-stacked mesh plate-like appliances to the next process; The lifting motor assembly (3) is arranged on the overall frame assembly (1) and is used for lifting and lowering the mesh plate-type equipment: The frame pushing motor assembly (4) is arranged on the overall frame assembly (1): The lifting frame assembly (5) is arranged on the overall frame assembly (1) and connected to the lifting motor assembly (3): The material receiving cylinder assembly (6) is arranged on both sides of the top of the overall frame assembly (1).

2. A novel laminating machine for screen plate tools according to claim 1, characterized in that: The overall frame assembly (1) comprises: Rack(101); Upper and lower limit switches (102) are arranged on the frame (101); A solenoid valve assembly (103) is arranged on the frame (101); At least one set of buffer mechanisms (104) is provided and connected to the frame (101).

3. A novel screen plate laminating machine according to claim 2, characterized in that: The conveyor chain assembly (2) is arranged at the bottom of the frame (101), and the conveyor chain assembly (2) comprises: A first transmission motor (201) connected to the frame (101); A first transmission shaft (202) is disposed on the frame (101); A first transmission sprocket (203) is arranged at both ends of the first transmission shaft (202); A first follower shaft (205) is disposed on the frame (101); The first follower sprocket (206) is arranged at both ends of the first follower shaft (205).

4. A novel screen plate laminating machine according to claim 3, characterized in that: The lifting motor assembly (3) is arranged on the frame (101) at one end away from the conveying chain assembly (2), and the lifting motor assembly (3) comprises: A lifting motor (301) connected to the frame (101); A second transmission shaft (303) is disposed on the frame (101); A second transmission chain (304) is arranged on the second transmission shaft (303); A second follower shaft (308) connected to the frame (101); A second follower sprocket (309) is disposed on the second follower shaft (308); The lifting chain (306) is connected to the second transmission chain (304) and the second driven sprocket (309).

5. A novel laminating machine for screen plate tools according to claim 4, characterized in that: The frame pushing motor assembly (4) comprises: A frame pushing motor (401) is connected to the frame (101); A third transmission shaft (402) is disposed on the frame (101); A third transmission sprocket (403) is disposed on the third transmission shaft (402); A third follower shaft (407) is disposed on the frame (101); A third follower sprocket (408) is disposed on the third follower shaft (407); A frame push chain (406) connected to the third transmission sprocket (403) and the third follower sprocket (408); At least one group of paddles (404) is provided and connected to the push frame chain (406).

6. A novel laminating machine for screen plate tools according to claim 5, characterized in that: The lifting frame assembly (5) comprises: A bracket (501) is located between the first transmission sprockets (203); A lifting connection member (502) is disposed on the bracket (501); A lifting rib (503) is disposed on the top of the bracket (501) and connected to the lifting connector (502); A chain joint (504) is disposed on the lifting connection member (502) and connected to both ends of the lifting chain (306); The induction sheet (505) is arranged on the lifting connection member (502) and is perpendicular to the detection ends of the upper and lower limit switches (102); The buffer plates (507) are arranged at both ends of the top of the lifting connection member (502).

7. A novel laminating machine for screen plate tools according to claim 6, characterized in that: The material receiving cylinder assembly (6) comprises: The cylinder fixing sheet metal (603) is connected to the frame (101); A material receiving cylinder (604) is connected to the cylinder fixing sheet metal (603); The material support plate (602) is connected to the output end of the material receiving cylinder (604); The guide sleeve (605) is provided with at least one set and is connected to the cylinder fixing sheet metal (603); The guide shaft (601) is arranged on the frame (101) and inserted into the guide sleeve (605).

8. A novel laminating machine for screen plate tools according to claim 7, characterized in that: The material support plate (602) is located directly above the first transmission sprocket (203) and the first follower sprocket (206), and baffles (606) are arranged on both sides of the top of the frame (101), and a socket corresponding to the material support plate (602) is opened through the baffles (606).