Soft-belt-free quenching machine tool
By using linear drivers and rotary drive devices in quenching machine tools, the work shutdown caused by soft belt wear and aging is solved, and the workpiece is uniformly heated and quenched, reducing maintenance costs and improving production efficiency.
Patent Information
- Application Number
- CN202420918405.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The soft belts of existing quenching machine tools need to be replaced regularly, resulting in production line shutdowns and reduced production efficiency, increasing maintenance and production costs.
The soft belt-free quenching machine tool is used to achieve precise position control and rotation of the workpiece through a linear drive and a rotating drive device, avoiding the wear and aging of the soft belt, and directly transmitting the motor power to the workpiece.
The uniform heating and quenching of the workpiece is achieved, which reduces downtime and maintenance costs, and improves production efficiency and quenching quality.
Smart Images

Figure CN222160239U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quenching equipment, in particular to a soft belt-free quenching machine tool. Background Art
[0002] Quenching is a heat treatment process in metal processing used to improve the hardness and wear resistance of metals. During the quenching process, the metal is heated to a sufficiently high temperature and then cooled rapidly, usually by immersing it in water, oil or other cooling media. This rapid cooling process changes the lattice structure of the metal, thereby hardening it. Quenching machine tools are equipment used to perform quenching processes.
[0003] The existing soft belt of the quenching machine can transmit the power of the motor to the workpiece to realize the rotational movement of the workpiece. When quenching, the soft belt drives the raceway or fixture and other components to rotate, thereby indirectly rotating the workpiece so that the entire workpiece can be evenly heated and quenched. However, the wear and aging of the soft belt require regular replacement, and the replacement of the soft belt requires shutdown for maintenance, which leads to shutdown of the production line and reduced production efficiency, increasing maintenance costs and production costs. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that the soft belt of the existing quenching machine tool can transmit the power of the motor to the workpiece to realize the rotational movement of the workpiece. When quenching, the soft belt drives the raceway or the clamp and other components to rotate, thereby indirectly rotating the workpiece so that the entire workpiece can be evenly heated and quenched, but the wear and aging of the soft belt require regular replacement, and the replacement of the soft belt requires shutdown maintenance, resulting in shutdown of the production line and reduced production efficiency, increasing maintenance costs and production costs. A quenching machine tool without a soft belt is provided.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a soft belt-free quenching machine tool, comprising: a machine tool lower base, a rotating drive device is fixedly connected to the top of the inner part of the machine tool lower base, and the rotating drive device passes through the machine tool lower base, the top of the rotating drive device is fixedly connected to the machine tool lower fixed table, a heating ring is provided at the side end of the machine tool lower fixed table, the side end of the heating ring is electrically connected to a distribution box, the top of the distribution box is fixedly connected to an electric lifter, the side end of the electric lifter is fixedly connected to a linear drive, the side end of the linear drive is fixedly connected to a fixed frame, the top of the machine tool lower base is fixedly connected to a lifting frame, the top of the lifting frame is fixedly connected to a lifting hydraulic rod, the inner end of the lifting frame is slidably connected to a lifting plate, the movable end of the lifting hydraulic rod passes through the top of the lifting frame and is fixedly connected to the lifting plate, and the bottom end of the lifting plate is rotatably connected to an upper fixed table.
[0006] As a further solution of the utility model: the linear drive includes a mounting frame, a screw rod, a slide rail, a moving block and a moving motor.
[0007] As a further solution of the utility model: the rear end of the mounting frame is fixedly connected to the fixed frame, the screw rod passes through the mounting frame and is rotatably connected to the mounting frame, the slide rails are provided with two groups, symmetrically distributed on both sides of the screw rod, and are fixedly connected to the mounting frame, the screw rod passes through the moving block, and is threadedly connected to the moving block.
[0008] As a further solution of the utility model: the moving block is slidably connected to the slide rail, the moving motor is arranged at the side end of the mounting frame and fixedly connected to the mounting frame, and the output end of the moving motor is fixedly connected to the screw rod.
[0009] As a further solution of the utility model: the rotation drive device includes a mounting plate, a connecting rod, a fixing plate, a rotating motor and a rotating rod.
[0010] As a further solution of the utility model: the mounting plate passes through the lower base of the machine tool and is fixedly connected to the lower base of the machine tool. Four groups of connecting rods are arranged and evenly distributed at the lower end of the mounting plate. One end of the connecting rod is fixedly connected to the bottom end of the mounting plate, and the other end is fixedly connected to the top end of the fixed plate. The rotating motor is arranged at the bottom end of the fixed plate and is fixedly connected to the fixed plate.
[0011] As a further solution of the utility model: the rotating rod is arranged between the fixed plate and the mounting disk, and is rotatably connected to the fixed plate and the mounting disk, one end of the rotating rod is fixedly connected to the output end of the rotating motor, and the other end of the rotating rod passes through the mounting disk and is fixedly connected to the fixed table under the machine tool.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The utility model can provide accurate linear movement through the linear drive, so the position of the heating ring can be accurately controlled to ensure that it can be accurately moved to or away from the quenching workpiece when needed, which is convenient for placing or removing the workpiece. The rotating drive device can drive the fixed table under the machine tool to rotate, so that the workpiece rotates accordingly, so that the entire workpiece can be evenly heated and quenched. The power of the motor can be transmitted to the workpiece through the mounting plate, connecting rod, fixed plate and rotating rod, avoiding the traditional quenching machine tool driving the workpiece to rotate through the soft belt, which needs to be replaced regularly, resulting in shutdown of the production line and reduced production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of a soft belt-free quenching machine tool described in the utility model;
[0015] Figure 2 It is a front view of the overall structure of a soft belt-free quenching machine tool described in the utility model;
[0016] Figure 3 It is a top view of the overall structure of a soft belt-free quenching machine tool described in the utility model;
[0017] Figure 4 It is a structural schematic diagram of a linear drive in a soft belt-free quenching machine tool described in the utility model;
[0018] Figure 5 It is a structural schematic diagram of a rotary drive device in a soft belt-free quenching machine tool described in the utility model.
[0019] In the figure: 1. lower base of the machine tool; 2. lower fixed platform of the machine tool; 3. rotating drive device; 31. mounting plate; 32. connecting rod; 33. fixing plate; 34. rotating motor; 35. rotating rod; 4. heating ring; 5. distribution box; 6. electric lifter; 7. linear drive; 71. mounting frame; 72. lead screw; 73. slide rail; 74. moving block; 75. moving motor; 8. fixing frame; 9. lifting frame; 10. lifting hydraulic rod; 11. lifting plate; 12. upper fixed platform. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following is an explanation of the embodiments of the present utility model based on the overall structure of the present utility model.
[0022] Reference Figures 1 to 3 In the embodiment of the utility model, a soft belt-free quenching machine tool includes: a machine tool lower base 1, a rotating drive device 3 is fixedly connected to the top of the lower base 1 of the machine tool, and the rotating drive device 3 runs through the lower base 1 of the machine tool, the top of the rotating drive device 3 is fixedly connected to the lower fixed platform 2 of the machine tool, a heating ring 4 is arranged at the side end of the lower fixed platform 2 of the machine tool, a distribution box 5 is electrically connected to the side end of the heating ring 4, an electric lifter 6 is fixedly connected to the top of the distribution box 5, a linear drive 7 is fixedly connected to the side end of the electric lifter 6, a fixed frame 8 is fixedly connected to the side end of the linear drive 7, a lifting frame 9 is fixedly connected to the top of the lower base 1 of the machine tool, a lifting hydraulic rod 10 is fixedly connected to the top of the lifting frame 9, a lifting plate 11 is slidably connected to the inner end of the lifting frame 9, a movable end of the lifting hydraulic rod 10 runs through the top of the lifting frame 9, and is fixedly connected to the lifting plate 11, and the bottom end of the lifting plate 11 is rotatably connected to the upper fixed platform 12.
[0023] Reference Figure 4 The linear drive 7 includes a mounting frame 71, a screw rod 72, a slide rail 73, a moving block 74 and a moving motor 75. The rear end of the mounting frame 71 is fixedly connected to the fixed frame 8. The screw rod 72 penetrates the mounting frame 71 and is rotatably connected to the mounting frame 71. The slide rail 73 is provided with two groups, which are symmetrically distributed on both sides of the screw rod 72 and are fixedly connected to the mounting frame 71. The screw rod 72 penetrates the moving block 74 and is threadedly connected to the moving block 74. The moving block 74 is slidably connected to the slide rail 73. The moving motor 75 is arranged at the side end of the mounting frame 71 and is fixedly connected to the mounting frame 71. The output end of the moving motor 75 is fixedly connected to the screw rod 72.
[0024] The above solution is adopted: the linear drive 7 can provide accurate linear movement, so the position of the heating ring 4 can be accurately controlled to ensure that it can be accurately moved to or away from the quenching workpiece when needed, so as to facilitate the placement or removal of the workpiece.
[0025] Reference Figure 5 The rotating driving device 3 includes a mounting plate 31, a connecting rod 32, a fixed plate 33, a rotating motor 34 and a rotating rod 35. The mounting plate 31 passes through the lower base 1 of the machine tool and is fixedly connected to the lower base 1 of the machine tool. Four groups of connecting rods 32 are arranged, which are evenly distributed at the lower end of the mounting plate 31. One end of the connecting rod 32 is fixedly connected to the bottom end of the mounting plate 31, and the other end is fixedly connected to the top end of the fixed plate 33. The rotating motor 34 is arranged at the bottom end of the fixed plate 33 and is fixedly connected to the fixed plate 33. The rotating rod 35 is arranged between the fixed plate 33 and the mounting plate 31, and is rotatably connected to the fixed plate 33 and the mounting plate 31. One end of the rotating rod 35 is fixedly connected to the output end of the rotating motor 34, and the other end of the rotating rod 35 passes through the mounting plate 31 and is fixedly connected to the fixed platform 2 under the machine tool.
[0026] The above scheme is adopted: the fixed table 2 under the machine tool can be driven to rotate by the rotating driving device 3, so that the workpiece rotates accordingly, so that the entire workpiece can be evenly heated and quenched. The power of the motor can be transmitted to the workpiece through the mounting plate 31, the connecting rod 32, the fixed plate 33 and the rotating rod 35, avoiding the traditional quenching machine tool to drive the workpiece to rotate through the soft belt, which needs to be replaced regularly, resulting in shutdown of the production line and reduced production efficiency.
[0027] The working principle of the utility model is as follows: when in use, the workpiece is first placed on the lower fixed table 2 of the machine tool, and then the position of the heating ring 4 is accurately adjusted through the linear drive 7 to ensure that it can accurately cover the workpiece area that needs to be quenched, and then the upper fixed table 12 is controlled to descend through the lifting hydraulic rod 10, so that the lower fixed table 2 and the upper fixed table 12 of the machine tool fix the workpiece, and then the rotation drive device 3 is started to drive the lower fixed table 2 of the machine tool to rotate, so that the entire workpiece can be evenly heated and quenched, thereby ensuring the effect and quality of the quenching process; the linear drive 7 can provide accurate The accurate linear movement can control the position of the heating ring 4 accurately, ensuring that it can be accurately moved to or away from the quenching workpiece when needed, so as to facilitate the placement or removal of the workpiece. The rotating drive device 3 can drive the fixed table 2 under the machine tool to rotate, so that the workpiece rotates accordingly, so that the entire workpiece can be evenly heated and quenched. The power of the motor can be transmitted to the workpiece through the mounting plate 31, the connecting rod 32, the fixing plate 33 and the rotating rod 35, avoiding the traditional quenching machine tool to drive the workpiece to rotate through the soft belt, which needs to be replaced regularly, resulting in shutdown of the production line and reduced production efficiency.
[0028] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A soft belt-free quenching machine tool, characterized in that: include: A machine tool lower base (1), wherein the upper end of the lower base (1) is fixedly connected to a rotating drive device (3), and the rotating drive device (3) penetrates the lower base (1), and the upper end of the rotating drive device (3) is fixedly connected to a lower fixed platform (2) of the machine tool, and a heating ring (4) is arranged at a side end of the lower fixed platform (2), and a distribution box (5) is electrically connected to the side end of the heating ring (4), and an electric lifter (6) is fixedly connected to the upper end of the distribution box (5), and the side end of the electric lifter (6) is fixedly connected to the upper end of the electric lifter (6). A linear drive (7) is connected, the side end of the linear drive (7) is fixedly connected to a fixed frame (8), the top of the lower base (1) of the machine tool is fixedly connected to a lifting frame (9), the top of the lifting frame (9) is fixedly connected to a lifting hydraulic rod (10), the inner end of the lifting frame (9) is slidably connected to a lifting plate (11), the movable end of the lifting hydraulic rod (10) passes through the top of the lifting frame (9) and is fixedly connected to the lifting plate (11), and the bottom end of the lifting plate (11) is rotatably connected to an upper fixed platform (12).
2. A soft belt-free quenching machine tool according to claim 1, characterized in that: The linear drive (7) comprises a mounting frame (71), a screw rod (72), a slide rail (73), a moving block (74) and a moving motor (75).
3. A soft belt-free quenching machine tool according to claim 2, characterized in that: The rear end of the mounting frame (71) is fixedly connected to the fixed frame (8); the screw rod (72) passes through the mounting frame (71) and is rotatably connected to the mounting frame (71); two groups of slide rails (73) are provided, which are symmetrically distributed on both sides of the screw rod (72) and are fixedly connected to the mounting frame (71); the screw rod (72) passes through the moving block (74) and is threadedly connected to the moving block (74).
4. A soft belt-free quenching machine tool according to claim 2, characterized in that: The moving block (74) is slidably connected to the slide rail (73); the moving motor (75) is arranged at the side end of the mounting frame (71) and is fixedly connected to the mounting frame (71); and the output end of the moving motor (75) is fixedly connected to the screw rod (72).
5. The soft belt-free quenching machine tool according to claim 1, characterized in that: The rotary drive device (3) comprises a mounting plate (31), a connecting rod (32), a fixing plate (33), a rotary motor (34) and a rotary rod (35).
6. A soft belt-free quenching machine tool according to claim 5, characterized in that: The mounting plate (31) passes through the lower base (1) of the machine tool and is fixedly connected to the lower base (1) of the machine tool. Four groups of connecting rods (32) are arranged and are evenly distributed at the lower end of the mounting plate (31). One end of the connecting rod (32) is fixedly connected to the bottom end of the mounting plate (31), and the other end is fixedly connected to the top end of the fixing plate (33). The rotating motor (34) is arranged at the bottom end of the fixing plate (33) and is fixedly connected to the fixing plate (33).
7. The soft belt-free quenching machine tool according to claim 5, characterized in that: The rotating rod (35) is arranged between the fixed plate (33) and the mounting plate (31) and is rotatably connected to the fixed plate (33) and the mounting plate (31); one end of the rotating rod (35) is fixedly connected to the output end of the rotating motor (34); the other end of the rotating rod (35) passes through the mounting plate (31) and is fixedly connected to the fixed platform (2) under the machine tool.
Citation Information
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