Blanket processing assembly line hot rolling ironing mechanism
Through the design of the hot roll pressing and ironing mechanism of the blanket processing assembly line, the blanket is automatically ironed with conveyor belts and electric heating wires, and the problems of scalds and low efficiency during artificial ironing are solved, achieving the improvement of safety and efficiency.
Patent Information
- Application Number
- CN202420469213.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-12
AI Technical Summary
In the blanket production process, the ironing process in the prior art is prone to cause scalding of personnel, and the artificial ironing efficiency is low, increasing labor costs.
A blanket processing assembly line hot roller pressing and ironing mechanism is designed, which automatically conveys the blanket using a conveyor belt and an electric telescopic rod, and irons the blanket through an electric heating wire heating roller to avoid manual contact with the iron and improve work efficiency.
It realizes automated ironing, reduces safety risks, improves the flattening effect and production efficiency of blankets, and reduces labor costs.
Smart Images

Figure CN222160679U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blanket processing, in particular to a hot roller pressing and ironing mechanism of a blanket processing line. Background Art
[0002] Blankets are a commonly used bedding that has a warming function and are thinner than quilts. Blankets are divided into three categories: pure wool blankets, blended wool blankets, and chemical fiber blankets. Blankets have diverse appearances, including plump and curled suede types, with upright and velvety fluff. Blankets come in a wide variety of patterns and colors, including geometric patterns, flowers, landscapes, animals, etc.
[0003] Blankets need to be ironed and flattened during their production process. Currently, when ironing blankets, workers lay the blankets on the operating table and then flatten them with a handheld iron. However, it is easy to burn people during the ironing process, and the efficiency of manual ironing is low, which increases labor costs. Therefore, we proposed a new type of hot roller ironing mechanism for blanket processing lines. Utility Model Content
[0004] The utility model aims to solve the problems in the prior art that people are easily scalded during the ironing process, the efficiency of manual ironing is low, and the labor cost is increased, and a hot roller ironing mechanism for a blanket processing line is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a hot roller ironing mechanism for a blanket processing line, comprising a base plate, side panels are symmetrically fixedly installed on the top of the base plate near both sides, transmission wheels are symmetrically rotated between the outer surfaces of the opposite sides of the two side plates, a conveyor belt is arranged between the outer surfaces of the two transmission wheels, a gantry is fixedly installed on the top of the base plate near the middle, an electric telescopic rod is fixedly installed on the top of the gantry, the telescopic end of the electric telescopic rod slides through the top of the gantry and extends to the bottom, a mounting plate is fixedly installed on the telescopic end of the electric telescopic rod, and an iron is fixedly installed on the bottom of the mounting plate near the right side.
[0006] Furthermore, legs are fixedly installed at the bottom of the base plate near the four corners, and a first motor is fixedly installed on the outer surface of one side of one of the side panels. The output end of the first motor slides through the outer surface of the side panel and extends to the other side to be fixedly connected to the end of one of the transmission wheels.
[0007] Furthermore, guide rods are fixedly installed at the top of the mounting plate near the four corners, and the outer surface of the guide rods slides through the inner top of the gantry and extends upward.
[0008] Furthermore, a support plate is fixedly connected to a position near the middle between the outer surfaces of the opposite sides of the two side plates, and the support plate is arranged inside the conveyor belt.
[0009] Furthermore, a rotating seat is fixedly installed at a position close to the left side of the bottom of the mounting plate, and a heating wire is fixedly installed at the inner top of the rotating seat.
[0010] Furthermore, a pressure roller is rotatably arranged between the inner walls of the rotating seat, a second motor is fixedly mounted on the outer surface of the rotating seat, and an output end of the second motor slides through the outer surface of the rotating seat and extends to the inside to be fixedly connected with the end of the pressure roller.
[0011] Furthermore, a plurality of anti-slip particles are arranged on the outer surface of the conveyor belt, and an arc-shaped plate is fixedly installed on the left outer surface of the iron near the bottom.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. In the utility model, the blanket is laid on a conveyor belt, the blanket is transported by a first motor, and the iron is fitted with the blanket on the conveyor belt by an electric telescopic rod, so that the blanket can be ironed. The conveyor belt is used to achieve an automatic ironing effect without the need for personnel to touch the iron, thereby reducing safety hazards and improving work efficiency.
[0014] 2. In the utility model, pressure is applied to the blanket by a pressure roller to flatten the blanket. By connecting the power supply of the heating wire, a high temperature is generated. The high temperature is conducted to the surface of the pressure roller through the air, thereby heating the pressure roller. Under the action of the high temperature, the flattening effect of the blanket can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A three-dimensional diagram of a hot roller pressing and ironing mechanism for a blanket processing line is provided for the utility model;
[0016] Figure 2 The utility model provides a schematic diagram of the conveyor belt structure of a hot roller pressing and ironing mechanism of a blanket processing line;
[0017] Figure 3 The utility model provides a schematic diagram of the iron structure of a hot roller pressing and ironing mechanism of a blanket processing line;
[0018] Figure 4 The utility model provides a schematic diagram of the pressing roller structure of a hot roller pressing and ironing mechanism of a blanket processing line.
[0019] Legend: 1. Base plate; 11. Support legs; 12. Side plate; 13. Drive wheel; 14. First motor; 15. Conveyor belt; 16. Anti-skid particles; 17. Support plate; 2. Gantry; 21. Electric telescopic rod; 22. Mounting plate; 23. Guide rod; 3. Iron; 31. Arc plate; 4. Rotating seat; 41. Pressure roller; 42. Second motor; 43. Heating wire. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0022] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a hot roller pressing and ironing mechanism for a blanket processing assembly line, comprising a base plate 1, side plates 12 are symmetrically fixedly installed at the top of the base plate 1 near the two sides, transmission wheels 13 are symmetrically rotated between the outer surfaces of the opposite sides of the two side plates 12, and a conveyor belt 15 is arranged between the outer surfaces of the two transmission wheels 13, a gantry 2 is fixedly installed at the top of the base plate 1 near the middle, an electric telescopic rod 21 is fixedly installed on the top of the gantry 2, the telescopic end of the electric telescopic rod 21 slides through the top of the gantry 2 and extends to the bottom, and the telescopic end of the electric telescopic rod 21 is slidable and passes through the top of the gantry 2 and extends to the bottom. A mounting plate 22 is fixedly installed at the end, an iron 3 is fixedly installed at the bottom of the mounting plate 22 near the right side, legs 11 are fixedly installed at the bottom of the base plate 1 near the four corners, a first motor 14 is fixedly installed on the outer surface of one side of one side plate 12, an output end of the first motor 14 slides through the outer surface of the side plate 12, and extends to the other side to be fixedly connected to the end of one of the transmission wheels 13, guide rods 23 are fixedly installed at the top of the mounting plate 22 near the four corners, and the outer surface of the guide rod 23 slides through the inner top of the gantry 2 and extends to the top.
[0023] The effect achieved by the entire embodiment 1 is that the blanket is laid on the conveyor belt 15 from the left side of the device, and then the first motor 14 is started to drive the transmission wheel 13 on one side to rotate. Since the two transmission wheels 13 and the conveyor belt 15 are in contact with each other, the conveyor belt 15 can be driven to move, thereby achieving the effect of transporting the blanket. The mounting plate 22 is driven to move downward by starting the electric telescopic rod 21. When the mounting plate 22 moves downward, the pressure roller 41 and the iron 3 can be driven to fit the blanket on the conveyor belt 15. The blanket can be ironed by starting the iron 3. In conjunction with the conveyor belt 15, the automatic ironing effect is achieved, and there is no need for personnel to contact the iron 3, thereby reducing safety hazards and improving work efficiency. When the mounting plate 22 moves, the guide rods 23 penetrate the gantry 2 and slide against each other, thereby guiding and limiting the mounting plate 22 and improving stability.
[0024] Embodiment 2, as Figure 1-Figure 4 As shown, a support plate 17 is fixedly connected near the middle position between the outer surfaces of the opposite sides of the two side plates 12, and the support plate 17 is arranged inside the conveyor belt 15. A rotating seat 4 is fixedly installed at the bottom of the mounting plate 22 near the left side, and a heating wire 43 is fixedly installed at the inner top of the rotating seat 4. A pressure roller 41 is rotatably arranged between the inner walls of the rotating seat 4. A second motor 42 is fixedly installed on the outer surface of the rotating seat 4, and the output end of the second motor 42 slides through the outer surface of the rotating seat 4 and extends to the inside to be fixedly connected with the end of the pressure roller 41. A plurality of anti-slip particles 16 are arranged on the outer surface of the conveyor belt 15, and an arc plate 31 is fixedly installed on the left outer surface of the iron 3 near the bottom.
[0025] The effect achieved by the entire embodiment 2 is that, since the lowest positions of the iron 3 and the pressure roller 41 are at the same height, when the iron 3 contacts the blanket, the pressure roller 41 will also press on the surface of the blanket, thereby applying pressure to the blanket and flattening the blanket. By turning on the power of the heating wire 43, it generates high temperature, and the high temperature is transmitted to the surface of the pressure roller 41 through the air, thereby heating the pressure roller 41. Under the action of high temperature, the flattening effect of the blanket can be improved. By setting the support plate 17, it can play a role in supporting the blanket during the flattening process or ironing process, so that the blanket can fully contact. By setting the anti-slip particles 16, the friction between the blanket and the conveyor belt 15 can be increased to avoid the blanket from slipping during the flattening process or ironing process. By setting the arc plate 31, it can be ensured that the blanket can smoothly enter the bottom of the iron 3 to avoid the problem of blanket jamming.
[0026] Working principle: When in use, the blanket is laid on the conveyor belt 15, and then the first motor 14 is started, and the two driving wheels 13 are rotated clockwise to drive the conveyor belt 15 to move, thereby achieving the effect of conveying the blanket. When the blanket moves to the bottom of the pressure roller 41, the mounting plate 22 is driven downward by starting the electric telescopic rod 21 until the pressure roller 41 is pressed on the surface of the blanket, so that pressure can be applied to the blanket to flatten the blanket. By connecting the power supply of the heating wire 43, it generates high temperature, and the high temperature is conducted to the surface of the pressure roller 41 through the air, thereby achieving the effect of heating the pressure roller 41. Under the action of high temperature, the flattening effect of the blanket can be improved. By starting the second motor 42 to make the pressure roller 41 rotate counterclockwise, the heat on the pressure roller 41 can be evenly conducted to the blanket. When the blanket moves to the bottom of the iron 3, the blanket can be ironed by starting the iron 3, without the need for personnel to touch the iron 3, thereby reducing safety hazards and improving work efficiency.
[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A hot roller pressing and ironing mechanism for a blanket processing line, comprising a base plate (1), characterized in that: Side panels (12) are symmetrically fixedly installed at positions near both sides of the top of the base plate (1), transmission wheels (13) are symmetrically rotatedly arranged between the outer surfaces of the two opposite sides of the two side panels (12), and a conveyor belt (15) is arranged between the outer surfaces of the two transmission wheels (13); a gantry (2) is fixedly installed at a position near the middle of the top of the base plate (1), an electric telescopic rod (21) is fixedly installed at the top of the gantry (2), the telescopic end of the electric telescopic rod (21) slides through the top of the gantry (2) and extends to the bottom, a mounting plate (22) is fixedly installed at the telescopic end of the electric telescopic rod (21), and an iron (3) is fixedly installed at a position near the right side of the bottom of the mounting plate (22); The bottom of the base plate (1) is fixedly mounted with legs (11) near the four corners, and a first motor (14) is fixedly mounted on the outer surface of one side of one of the side plates (12), and the output end of the first motor (14) slides through the outer surface of the side plate (12) and extends to the other side to be fixedly connected to the end of one of the transmission wheels (13); Guide rods (23) are fixedly mounted on the top of the mounting plate (22) near the four corners, and the outer surface of the guide rods (23) slides through the inner top of the gantry (2) and extends upward; A support plate (17) is fixedly connected to a position near the middle between the outer surfaces of the opposite sides of the two side plates (12), and the support plate (17) is arranged inside the conveyor belt (15); A rotating seat (4) is fixedly mounted on the bottom of the mounting plate (22) near the left side, and a heating wire (43) is fixedly mounted on the inner top of the rotating seat (4); A pressure roller (41) is rotatably arranged between the inner walls of the rotating seat (4), a second motor (42) is fixedly mounted on the outer surface of the rotating seat (4), and an output end of the second motor (42) slides through the outer surface of the rotating seat (4) and extends to the inside to be fixedly connected with the end of the pressure roller (41); The outer surface of the conveyor belt (15) is provided with a plurality of anti-slip particles (16), and a curved plate (31) is fixedly mounted on the left outer surface of the iron (3) near the bottom.
