Noise reduction and condensation prevention silencer for mining pneumatic diaphragm pump
By designing the fixing seat, installation base and fixing mechanism on the mining pneumatic diaphragm pump, the installation and disassembly process of mufflers is simplified, and the problems of cumbersome steps and poor noise reduction effect are solved, and more efficient noise is achieved Reduce and stability.
Patent Information
- Application Number
- CN202420779506.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing noise reduction and anti-condensation mufflers for mining pneumatic diaphragm pumps are complicated during the disassembly and assembly process and cannot meet different needs. The existing mufflers have poor noise reduction effect and insufficient corrosion resistance, especially under high pressure conditions, which can easily lead to moisture. Spray out, affecting the normal operation of the pump.
A muffler including a fixing seat, a mounting base, a mounting assembly and a fixing mechanism is designed. The installation and disassembly process of muffler and a pneumatic diaphragm pump is simplified through the elastic telescopic rod, a return spring and a motor-driven limiting block mechanism. Improve installation stability and disassembly and assembly efficiency.
It realizes the convenient disassembly and assembly of the muffler, improves the convenience of use and installation stability, enhances the muffler effect, avoids the problem of moisture ejection, and meets the use needs of different needs.
Smart Images

Figure CN222162901U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mufflers, in particular to a noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump. Background Art
[0002] The pneumatic diaphragm pump is a new type of conveying machinery that uses compressed air as a power source. It can pump out all kinds of corrosive liquids, liquids with particles, high-viscosity, volatile, flammable, and highly toxic liquids. However, the existing pneumatic diaphragm pumps produce a lot of noise during operation. If there is no silencer structure, long-term exposure to noise will affect the hearing of the staff, or even cause deafness. However, the existing muffler has a poor noise reduction effect, is inconvenient to install, and has poor corrosion resistance. When the air contains moisture, the moisture is liquefied under high pressure, which can easily cause moisture to spray out of the muffler, causing the pneumatic diaphragm pump to work abnormally.
[0003] During the use of the pneumatic diaphragm pump, a noise reduction and anti-condensation muffler for the pneumatic diaphragm pump is needed. After searching, the Chinese patent CN208950845U in the prior art discloses a noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump, including a muffler body, an inclined muffler cavity fixedly connected to the other side of the mounting base, a muffler structure cavity fixedly connected to the other side of the inclined muffler cavity, and a first muffler structure channel fixedly opened at the top and bottom of the muffler structure cavity. The utility model utilizes the inclined muffler cavity and the muffler structure cavity, the muffler cotton in the inclined muffler cavity and the muffler structure cavity, and the first muffler structure channel to effectively reduce noise.
[0004] However, the utility model noise reduction and anti-condensation muffler for mining pneumatic diaphragm pump uses self-locking screws to thread the threaded holes on the mounting base and the air outlet on the pneumatic diaphragm pump. When replacing the muffler according to different needs, the disassembly and assembly steps are cumbersome and cannot meet the use requirements. Therefore, a noise reduction and anti-condensation muffler for mining pneumatic diaphragm pump is proposed to solve the above-mentioned problems. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides a noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump, which has the advantages of easy use and strong practicality. It solves the problem that the existing noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump uses self-locking screws to thread the threaded holes on the mounting base with the air outlet on the pneumatic diaphragm pump, and the disassembly and assembly steps are cumbersome when replacing the muffler according to different needs, which cannot meet the use requirements.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump, comprising a muffler body, a fixing seat fixedly connected to the outside of the muffler body, and a mounting base arranged at the bottom of the fixing seat, two mounting assemblies are arranged on the inner bottom wall of the mounting base, and fixing mechanisms are arranged on the left and right sides of the outside of the mounting base;
[0007] The mounting assembly comprises a fixing block fixedly connected to the inner bottom wall of the mounting base, the top of the fixing block is fixedly connected to an elastic telescopic rod, one end of the elastic telescopic rod away from the fixing block is fixedly connected to a connecting block, the top of the connecting block is fixedly connected to an insert block extending into the interior of the fixing seat, and a return spring is fixedly connected between the fixing block and the connecting block;
[0008] The fixing mechanism includes two mounting seats fixedly connected to the outside of the mounting base, a motor is fixedly installed on the left side of the mounting seat, a rotating shaft is fixedly connected to the output shaft of the motor, a connecting rod is fixedly connected to the outside of the rotating shaft, a pressure plate is fixedly connected to the outside of the connecting rod, and a limit block extending to the inside of the fixing seat is fixedly connected to the bottom of the pressure plate.
[0009] Furthermore, the return spring is connected to the outside of the elastic telescopic rod in a surrounding manner, and the fixing block and the connecting block are both solid rectangular parallelepipeds.
[0010] Furthermore, the plug block is a solid rectangular parallelepiped, a plug hole matching the plug block is provided inside the fixing seat, and the plug block is plugged into the plug hole.
[0011] Furthermore, the two fixing mechanisms are symmetrically distributed on the outside of the mounting base, and the rotating shaft is rotatably connected to the inside of the mounting base.
[0012] Furthermore, the limit block is a solid cuboid, and a slot matching the limit block is provided inside the fixing seat.
[0013] Furthermore, the limiting block is engaged with the slot, and the outer diameter of the limiting block is matched with the inner diameter of the slot.
[0014] Furthermore, the bottom of the muffler body is fixedly connected to an air inlet, and the interior of the mounting base is provided with a mounting opening adapted to the air inlet.
[0015] Furthermore, two limiting rods are fixedly connected to the bottom of the fixing seat and penetrate the mounting base and extend to the outside thereof, and the limiting rods are slidably connected to the inside of the mounting base.
[0016] Compared with the prior art, the utility model provides a noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump, which has the following beneficial effects:
[0017] The noise reduction and anti-condensation muffler for the mining pneumatic diaphragm pump is connected by pressing the fixing seat to connect the plug block with the jack, and then the fixing seat and the muffler body are pressed down to deform the reset spring and the elastic telescopic rod, and then the motor is started by the controller. The motor drives the rotating shaft to rotate, and the rotation of the rotating shaft drives the connecting rod and the pressure plate to rotate, so that the limit block enters the interior of the slot. At this time, the reset spring and the elastic telescopic rod stop deforming, so that the limit block tightly presses against the slot. By setting the limit rod, the stability of the fixing seat and the muffler body during installation is improved. By using the installation component in combination with the fixing mechanism, the muffler body is easy to disassemble and assemble. This installation method is convenient to install, effectively improves the disassembly and assembly efficiency of the muffler body, and achieves the advantage of easy use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a cross-sectional view of the structure of the utility model;
[0019] Figure 2 This is a structural side view of the fixing mechanism of the utility model;
[0020] Figure 3 It is a structural stereogram of the fixing mechanism of the utility model;
[0021] Figure 4 For this utility model Figure 1 A is a schematic diagram of the enlarged structure shown.
[0022] In the figure: 1 muffler body, 2 fixing seat, 3 mounting base, 4 mounting assembly, 41 fixing block, 42 elastic telescopic rod, 43 connecting block, 44 return spring, 45 plug block, 5 limit rod, 6 fixing mechanism, 61 mounting seat, 62 motor, 63 rotating shaft, 64 connecting rod, 65 pressure plate, 66 limit block, 7 air inlet. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1:
[0025] See also Figure 1-4In this embodiment, a noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump includes a muffler body 1, a fixing seat 2 fixedly connected to the outside of the muffler body 1, and a mounting base 3 arranged at the bottom of the fixing seat 2. Two mounting components 4 are arranged on the inner bottom wall of the mounting base 3, and fixing mechanisms 6 are arranged on the left and right sides of the outside of the mounting base 3. The mounting component 4 includes a fixing block 41 fixedly connected to the inner bottom wall of the mounting base 3, an elastic telescopic rod 42 is fixedly connected to the top of the fixing block 41, and an end of the elastic telescopic rod 42 away from the fixing block 41 is fixedly connected to a connecting block 43, and an insert block 45 extending to the inside of the fixing seat 2 is fixedly connected to the top of the connecting block 43, and a reset spring 44 is fixedly connected between the fixing block 41 and the connecting block 43. The bottom of the muffler body 1 is fixedly connected with an air inlet 7, and the inside of the mounting base 3 is provided with a mounting port adapted to the air inlet 7.
[0026] The insert block 45 is plugged into the jack by pressing the fixing seat 2, and then the fixing seat 2 and the muffler body 1 are pressed down to deform the return spring 44 and the elastic telescopic rod 42, so as to facilitate the preliminary fixation of the muffler body 1.
[0027] The return spring 44 is connected to the outside of the elastic telescopic rod 42 , and the fixing block 41 and the connecting block 43 are both solid rectangular parallelepipeds.
[0028] It should be noted that the plug block 45 is a solid cuboid, and a socket matching the plug block 45 is provided inside the fixing seat 2, and the plug block 45 is plugged into the socket. By providing the plug block 45 and the socket, the stability of the fixing seat 2 installation is improved.
[0029] Furthermore, the muffler body 1 is a conventional technology known to the public in the prior art, so its specific structural composition and working principle will not be described in detail in this article.
[0030] In this embodiment, the fixing mechanism 6 includes two mounting seats 61 fixedly connected to the outside of the mounting base 3, a motor 62 is fixedly installed on the left side of the left mounting seat 61, a rotating shaft 63 is fixedly connected to the output shaft of the motor 62, a connecting rod 64 is fixedly connected to the outside of the rotating shaft 63, a pressure plate 65 is fixedly connected to the outside of the connecting rod 64, and a limit block 66 extending to the inside of the fixing seat 2 is fixedly connected to the bottom of the pressure plate 65. The motor 62 is started by the controller to work, and the motor 62 drives the rotating shaft 63 to rotate, and the rotation of the rotating shaft 63 drives the connecting rod 64 and the pressure plate 65 to rotate, so that the limit block 66 enters the inside of the card slot, and at this time the reset spring 44 and the elastic telescopic rod 42 stop deforming, so that the limit block 66 tightly presses against the card slot, effectively improving the efficiency of disassembly and assembly of the muffler body 1, and achieving the advantage of easy use.
[0031] The two fixing mechanisms 6 are symmetrically distributed outside the mounting base 3 , and the rotating shaft 63 is rotatably connected to the inside of the mounting base 61 .
[0032] It should be noted that the limit block 66 is a solid cuboid, and a slot matching the limit block 66 is provided inside the fixing seat 2. The limit block 66 is convenient for fixing the fixing seat 2 by providing the slot.
[0033] Embodiment 2:
[0034] See also Figure 1-4 On the basis of the first embodiment, two limit rods 5 are fixedly connected to the bottom of the fixing seat 2, penetrate the mounting base 3 and extend to the outside thereof, and the limit rods 5 are slidably connected to the inside of the mounting base 3. By providing the limit rods 5, the stability of the fixing seat 2 and the muffler body 1 during installation is improved.
[0035] There are two limit rods 5 , both of which are solid cylinders, and the two limit rods 5 are symmetrically distributed at the bottom of the fixing seat 2 .
[0036] The above technical solution improves the stability of the fixing base 2 and the muffler body 1 during installation.
[0037] The working principle of the above embodiment is:
[0038] When in use, place the fixing seat 2 and the muffler body 1 on the top of the mounting base 3, press the fixing seat 2 to connect the plug block 45 with the socket, then press down the fixing seat 2 and the muffler body 1, so that the reset spring 44 and the elastic telescopic rod 42 are deformed, and then start the motor 62 through the controller. The motor 62 drives the rotating shaft 63 to rotate, and the rotation of the rotating shaft 63 drives the connecting rod 64 and the pressure plate 65 to rotate, so that the limit block 66 enters the interior of the slot. At this time, the reset spring 44 and the elastic telescopic rod 42 stop deforming, so that the limit block 66 tightly presses against the slot.
[0039] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail. The device is powered by an external power supply.
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump, comprising a muffler body (1), a fixing seat (2) fixedly connected to the outside of the muffler body (1), and a mounting base (3) arranged at the bottom of the fixing seat (2), characterized in that: Two mounting components (4) are arranged on the inner bottom wall of the mounting base (3), and fixing mechanisms (6) are arranged on both left and right sides of the outside of the mounting base (3); The mounting assembly (4) comprises a fixing block (41) fixedly connected to the inner bottom wall of the mounting base (3); the top of the fixing block (41) is fixedly connected to an elastic telescopic rod (42); one end of the elastic telescopic rod (42) away from the fixing block (41) is fixedly connected to a connecting block (43); the top of the connecting block (43) is fixedly connected to an insert block (45) extending into the interior of the fixing seat (2); and a return spring (44) is fixedly connected between the fixing block (41) and the connecting block (43); The fixing mechanism (6) comprises two mounting seats (61) fixedly connected to the outside of the mounting base (3); a motor (62) is fixedly installed on the left side of the mounting seat (61); a rotating shaft (63) is fixedly connected to the output shaft of the motor (62); a connecting rod (64) is fixedly connected to the outside of the rotating shaft (63); a pressure plate (65) is fixedly connected to the outside of the connecting rod (64); and a limit block (66) extending to the inside of the fixing seat (2) is fixedly connected to the bottom of the pressure plate (65).
2. The noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump according to claim 1 is characterized in that: The return spring (44) is connected to the outside of the elastic telescopic rod (42) in a surrounding manner, and the fixing block (41) and the connecting block (43) are both solid rectangular parallelepipeds.
3. The noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump according to claim 1 is characterized in that: The plug block (45) is a solid rectangular parallelepiped, a plug hole matching the plug block (45) is provided inside the fixing seat (2), and the plug block (45) is plugged into the plug hole.
4. The noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump according to claim 1 is characterized in that: The two fixing mechanisms (6) are symmetrically distributed on the outside of the mounting base (3), and the rotating shaft (63) is rotatably connected to the inside of the mounting base (61).
5. The noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump according to claim 1 is characterized in that: The limiting block (66) is a solid rectangular parallelepiped, and a slot matching the limiting block (66) is provided inside the fixing seat (2).
6. The noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump according to claim 5 is characterized in that: The limiting block (66) is engaged with the slot, and the outer diameter of the limiting block (66) is matched with the inner diameter of the slot.
7. The noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump according to claim 1 is characterized in that: The bottom of the muffler body (1) is fixedly connected to an air inlet (7), and the interior of the mounting base (3) is provided with a mounting opening adapted to the air inlet (7).
8. The noise reduction and anti-condensation muffler for a mining pneumatic diaphragm pump according to claim 1 is characterized in that: The bottom of the fixing seat (2) is fixedly connected with two limiting rods (5) which penetrate the mounting base (3) and extend to the outside thereof, and the limiting rods (5) are slidably connected to the inside of the mounting base (3).
