Brake mechanism for wind power generation
A simple and stable braking mechanism for wind power generation is achieved by using a servo motor and guide rails to enhance the braking effect on the wind turbine shaft.
Patent Information
- Application Number
- CN202420760734.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-14
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-14
AI Technical Summary
Conventional braking mechanisms for wind power generation have complex structures and lack a guide structure, leading to poor stability and insufficient braking effect when in contact with the rotating shaft of the wind turbine.
A braking mechanism with a simple structure incorporating a servo motor, guide rails, and guide grooves that stabilize the movement of a brake pad, enhancing its contact with the rotating shaft through a guiding structure.
The mechanism achieves improved stability and braking efficiency by guiding the movement of the brake pad, ensuring effective braking contact with the wind turbine shaft.
Smart Images

Figure CN222163321U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wind power generation, in particular to a braking mechanism for wind power generation. Background Art
[0002] Wind power generation systems require braking in certain situations, usually to ensure that the wind turbine stops safely or adjust its operating state under abnormal conditions.
[0003] Conventional braking mechanisms have a complex structure and lack a guide structure when moving, resulting in poor stability when in contact with the rotating shaft of the wind turbine and insufficient braking effect. Utility Model Content
[0004] In response to the problems in the prior art, the utility model provides a braking mechanism for wind power generation. The braking mechanism has a simple structure and is equipped with a guide structure when moving. It has good stability when in contact with the rotating shaft of the wind turbine and has a better braking effect.
[0005] The technical solution adopted by the utility model to solve the technical problem is a wind power generation brake mechanism, which includes a base plate, a servo motor, a vertical plate, an extension plate, an upper arc block, a brake pad and a mounting plate. The base plate is provided with vertical plates at both ends of the top, the inner side of the top of the vertical plate is connected to the extension plate, the bottom of the extension plate is fixed with the upper arc block by a second connecting bolt, and the lower end of the upper arc block is provided with a lower arc block;
[0006] A servo motor is provided at a fixed seat near the center of the top of the base plate, and a screw rod is connected to the power output end of the servo motor. A bearing is provided on the periphery of the top end of the screw rod, and the top of the bearing is connected to the bottom of the lower arc block. A wire block is sleeved on the outside of the screw rod, and limiting guide rails are provided on the inner sides of the two groups of vertical plates. The two ends of the wire block are respectively located in the corresponding limiting guide rails, and a first connecting plate and a second connecting plate are respectively provided at the connection between the upper arc block and the lower arc block, guide rods are provided on both sides of the bottom of the first connecting plate, and guide grooves are opened on both sides of the top of the second connecting plate, and the guide rods pass through the corresponding guide grooves.
[0007] By adopting the above technical solution, the servo motor can conveniently drive the screw to rotate during operation. When the screw rotates, it drives the wire block to rise and fall along the limiting guide rail, thereby driving the bearing and the lower arc block to rise and fall. The end of the input shaft of the wind turbine is located between the upper arc block and the lower arc block. When the upper arc block and the lower arc block are close to each other, the brake pad is used to brake the input shaft of the generator. The guiding effect of the limiting guide rail on the wire block and the guiding effect of the guide groove on the guide rod can effectively improve the stability of the lower arc block during movement. The brake mechanism has a simple structure and has a guiding structure when moving. It has good stability when in contact with the rotating shaft of the wind turbine and has a better braking effect.
[0008] Specifically, a brake pad is provided on the inner wall of the lower arc block, and an arc-shaped connecting block is provided on one side of the brake pad. The arc-shaped connecting block is connected and fixed to one side of the lower arc block through a first connecting bolt.
[0009] By adopting the above technical solution, the arc-shaped connecting block is conveniently connected to one side of the lower arc-shaped block through the first connecting bolt, thereby fixing the brake pad on the inner side of the lower arc-shaped block.
[0010] Specifically, a PLC controller is installed on one side of the mounting plate through a fixing groove, and an output end of the PLC controller is electrically connected to an input end of the servo motor through a wire.
[0011] By adopting the above technical solution, personnel can conveniently control the operation of the servo motor by controlling the PLC controller.
[0012] Specifically, a reinforcing plate is provided at the corner where the bottom end of the vertical plate is connected to the top of the base plate.
[0013] Specifically, mounting holes are provided through the bottom of the base plate near the corners.
[0014] Specifically, the brake pad is made of polyetheretherketone material.
[0015] Beneficial effects of the utility model:
[0016] The utility model describes a braking mechanism for wind power generation, in which the servo motor conveniently drives the lower arc block to rise and fall during operation. When the upper arc block is close to the lower arc block, the brake pad is used to brake the input shaft of the generator. The guiding effect of the limiting guide rail on the wire block and the guiding effect of the guide groove on the guide rod can effectively improve the stability of the lower arc block during movement. The braking mechanism has a simple structure and is equipped with a guiding structure when moving. It has good stability when in contact with the rotating shaft of the wind turbine and has a better braking effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the bottom-up structure of the present invention;
[0020] Figure 3 It is a front structural schematic diagram of the present utility model.
[0021] In the figure: 1. Base plate; 2. Mounting hole; 3. Vertical plate; 4. Extension plate; 5. Upper arc block; 6. Lower arc block; 7. First connecting bolt; 8. Brake pad; 9. Arc connecting block; 10. Second connecting bolt; 11. Servo motor; 12. Screw rod; 13. Screw block; 14. Limit guide rail; 15. Reinforcement plate; 16. PLC controller; 17. Mounting plate; 18. First connecting plate; 19. Second connecting plate; 20. Guide rod; 21. Guide groove; 22. Bearing. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] In order to make the structure of the brake mechanism simpler, the brake mechanism has a guide structure when moving, improves the stability when in contact with the rotating shaft of the wind turbine, and improves the braking effect. Figure 1-3 As shown, the brake mechanism of wind power generation described in the utility model includes a base plate 1, a servo motor 11, a vertical plate 3, an extension plate 4, an upper arc block 5, a brake pad 8 and a mounting plate 17. The vertical plates 3 are provided at both ends of the top of the base plate 1. The extension plate 4 is connected to the inner side of the top of the vertical plate 3. The upper arc block 5 is fixed to the bottom of the extension plate 4 by a second connecting bolt 10. The lower end of the upper arc block 5 is provided with a lower arc block 6;
[0024] A servo motor 11 is provided at the top of the base plate 1 near the center through a fixed seat, and a screw rod 12 is connected to the power output end of the servo motor 11. A bearing 22 is provided on the outer periphery of the top of the screw rod 12, and the top of the bearing 22 is connected to the bottom of the lower arc block 6. A wire block 13 is sleeved on the outside of the screw rod 12, and a limiting guide rail 14 is provided on the inner side of the two groups of vertical plates 3. The two ends of the wire block 13 are respectively located in the corresponding limiting guide rails 14, and the first connecting plate 18 and the second connecting plate 19 are respectively provided at the connection between the upper arc block 5 and the lower arc block 6. Guide rods 20 are provided on both sides of the bottom of the first connecting plate 18, and guide grooves 21 are opened on both sides of the top of the second connecting plate 19, and the guide rods 20 pass through the corresponding guide grooves 21.
[0025] During use, the servo motor 11 can conveniently drive the screw 12 to rotate when working. When the screw 12 rotates, it drives the wire block 13 to rise and fall along the limiting guide rail 14, thereby driving the bearing 22 and the lower arc block 6 to rise and fall. The input shaft end of the wind turbine is located between the upper arc block 5 and the lower arc block 6. When the upper arc block 5 is close to the lower arc block 6, the brake pad 8 is used to brake the input shaft of the generator. The guiding effect of the limiting guide rail 14 on the wire block 13 and the guiding effect of the guide groove 21 on the guide rod 20 can effectively improve the stability of the lower arc block 6 during movement. The braking mechanism has a simple structure and the braking mechanism has a guiding structure when moving. It has good stability when in contact with the rotating shaft of the wind turbine and has a better braking effect.
[0026] For example, Figure 1 and Figure 3 As shown, the utility model also includes that a brake pad 8 is provided on the inner wall of the lower arc block 6, and an arc-shaped connecting block 9 is provided on one side of the brake pad 8, and the arc-shaped connecting block 9 is connected and fixed to one side of the lower arc block 6 by a first connecting bolt 7.
[0027] When in use, the arc-shaped connecting block 9 is conveniently connected to one side of the lower arc-shaped block 6 through the first connecting bolt 7 , thereby fixing the brake pad 8 on the inner side of the lower arc-shaped block 6 .
[0028] For example, Figure 1-3 As shown, the present invention further includes that a PLC controller 16 is mounted on one side of the mounting plate 17 through a fixing groove, and the output end of the PLC controller 16 is electrically connected to the input end of the servo motor 11 through a wire.
[0029] When in use, personnel can control the PLC controller 16 to conveniently control the operation of the servo motor 11 .
[0030] For example, Figure 1-3 As shown, the present invention further includes a reinforcing plate 15 provided at the corner where the bottom end of the vertical plate 3 is connected to the top of the bottom plate 1 .
[0031] During use, the reinforcing plate 15 can effectively improve the overall strength of the vertical plate 3 and the bottom plate 1 after they are connected.
[0032] For example, Figure 1-2 As shown, the present invention also includes that the bottom of the base plate 1 is provided with mounting holes 2 near the corners.
[0033] When in use, the base plate 1 is conveniently fixed to the external surface to be installed by passing the external bolts through the mounting holes 2.
[0034] For example, Figure 1 and Figure 3As shown, the present invention also includes that the brake pad 8 is made of polyetheretherketone material.
[0035] During use, the brake pad 8 made of polyetheretherketone material has good wear resistance and high temperature resistance and a long service life.
[0036] When the utility model is in use, the brake pad 8 made of polyetheretherketone material has good wear resistance and high temperature resistance and a long service life. The external bolt passes through the mounting hole 2, which is convenient for fixing and installing the brake mechanism. The reinforcing plate 15 can effectively improve the overall strength of the vertical plate 3 and the bottom plate 1 after connection. The personnel can control the operation of the servo motor 11 by controlling the PLC controller 16.
[0037] When working, the servo motor 11 can conveniently drive the screw rod 12 to rotate. When the screw rod 12 rotates, it drives the wire block 13 to rise and fall along the limiting guide rail 14, thereby driving the bearing 22 and the lower arc block 6 to rise and fall. The input shaft end of the wind turbine is located between the upper arc block 5 and the lower arc block 6. When the upper arc block 5 and the lower arc block 6 are close to each other, the brake pad 8 is used to brake the input shaft of the generator. The guiding effect of the limiting guide rail 14 on the wire block 13 and the guiding effect of the guide groove 21 on the guide rod 20 can effectively improve the stability of the lower arc block 6 during movement. The braking mechanism has a simple structure and the braking mechanism has a guiding structure when moving. It has good stability when in contact with the rotating shaft of the wind turbine and has a better braking effect.
[0038] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A braking mechanism for wind power generation, characterized in that: The invention comprises a bottom plate (1), a servo motor (11), a vertical plate (3), an extension plate (4), an upper arc block (5), a brake pad (8) and a mounting plate (17), wherein the vertical plates (3) are arranged at both ends of the top of the bottom plate (1), the extension plate (4) is connected to the inner side of the top of the vertical plate (3), the upper arc block (5) is fixed to the bottom of the extension plate (4) by a second connecting bolt (10), and the lower end of the upper arc block (5) is arranged with a lower arc block (6); A servo motor (11) is arranged near the center of the top of the bottom plate (1) through a fixed seat, and a screw rod (12) is connected to the power output end of the servo motor (11), and a bearing (22) is arranged on the outer periphery of the top of the screw rod (12), and the top of the bearing (22) is connected to the bottom of the lower arc block (6), and a screw block (13) is sleeved on the outer side of the screw rod (12), and the inner sides of the two groups of vertical plates (3) are provided with limit guide rails (14), and the two ends of the screw block (13) are respectively located in the corresponding limit guide rails (14), and the first connecting plate (18) and the second connecting plate (19) are respectively arranged at the connection between the upper arc block (5) and the lower arc block (6), and the first connecting plate (18) is provided with guide rods (20) on both sides of the bottom, and the second connecting plate (19) is provided with guide grooves (21) on both sides of the top, and the guide rods (20) pass through the corresponding guide grooves (21).
2. A wind power generation braking mechanism according to claim 1, characterized in that: A brake pad (8) is provided on the inner wall of the lower arc block (6), and an arc-shaped connecting block (9) is provided on one side of the brake pad (8). The arc-shaped connecting block (9) is connected and fixed to one side of the lower arc block (6) via a first connecting bolt (7).
3. A wind power generation braking mechanism according to claim 1, characterized in that: A PLC controller (16) is mounted on one side of the mounting plate (17) via a fixing groove, and an output end of the PLC controller (16) is electrically connected to an input end of a servo motor (11) via a wire.
4. A wind power generation braking mechanism according to claim 1, characterized in that: A reinforcing plate (15) is provided at the corner where the bottom end of the vertical plate (3) is connected to the top of the bottom plate (1).
5. A wind power generation braking mechanism according to claim 1, characterized in that: The bottom of the base plate (1) is provided with mounting holes (2) near the corners.
6. A wind power generation braking mechanism according to claim 2, characterized in that: The brake pad (8) is made of polyetheretherketone material.
