Slurry valve protection device

The slurry valve protection device addresses slurry adherence and wear issues by using a protection cover and cleaning assembly to maintain sealing quality and safety in aluminum production.

CN222163721UActive Publication Date: 2024-12-13YUNNAN WENSHAN ALUMINUM CO LTD
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Patent Information

Application Number
CN202420672102.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2024-12-13
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

Slurry leakage from decomposition tanks in aluminum production leads to slurry adherence on slurry valves, causing difficulty in adjustment, accelerated wear, reduced sealing quality, and potential worker harm due to high-speed slurry spray.

Method used

A slurry valve protection device with a protection cover assembly and cleaning assembly, featuring a transparent partition, sliding cleaning rod, and scrapers to prevent slurry contact and facilitate regular cleaning, along with blocking mechanisms to manage slurry accumulation and spray.

Benefits of technology

Enhances slurry valve service life by preventing slurry adherence, maintaining sealing integrity, and ensuring safe operation by reducing slurry-related issues.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222163721U_ABST
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Abstract

The utility model belongs to the technical field of slurry valves, and particularly relates to a slurry valve protection device which comprises a slurry valve, a threaded rod arranged in the slurry valve and a sealing plate connected with the threaded rod, the protection device comprises a protection cover assembly and a cleaning assembly, the protection cover assembly is arranged on the periphery of the slurry valve, and the cleaning assembly is arranged on the periphery of the slurry valve. The upper cover plate and the lower cover plate are connected through bolts, the protective cover assembly is provided with a partition plate, the partition plate is arranged right opposite to the threaded rod and is made of transparent materials, the cleaning assembly comprises a limiting block and a cleaning rod capable of sliding in the limiting block, and one end of the cleaning rod is tightly attached to the partition plate. The transparent partition plate is arranged on the upper cover plate, the cleaning rod is further arranged on the partition plate in a sliding mode, the cleaning rod cleans the partition plate, and position information of the threaded rod can be observed in time.
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Description

Technical Field

[0001] The utility model relates to the technical field of slurry valves, in particular to a slurry valve protection device. Background Art

[0002] In the aluminum production process, many materials need to be decomposed. A decomposition tank is used in this process. The decomposition tank is often set at a higher position. A slurry valve is set at the bottom of the decomposition tank to control the inflow and outflow of slurry. A handle is set on the side of the slurry valve to drive the threaded rod to move, thereby controlling the opening and closing of the slurry valve.

[0003] In the existing production process, extra slurry will leak out of the decomposition tank, and the leaked slurry falls from a high altitude and lands on the slurry valve. After a period of time, the slurry adheres to the handle and the threaded rod. When the slurry valve needs to be adjusted, the handle is not easy to turn due to the attached slurry, which increases the difficulty of the adjustment process. When the slurry adheres to the slurry valve for a long time, the wear of the slurry valve will be accelerated. When the threaded rod is extended, the slurry adheres to the threaded section, affecting the reciprocating motion of the threaded rod. After long-term use, the sealing quality of the sealing plate is reduced, and some slurry will be sprayed out from the sealing plate position. The high-speed sprayed slurry will cause harm to the workers. Utility Model Content

[0004] In view of the technical problems existing in the background technology, the purpose of the utility model is to provide a slurry valve protection device, which can protect the slurry valve so that the slurry cannot directly fall on the surface of the slurry valve, thereby increasing the service life of the slurry valve.

[0005] In order to achieve the above purpose, the technical solution provided by the utility model is:

[0006] A slurry valve protection device comprises a slurry valve, a threaded rod arranged inside the slurry valve, and a sealing plate connected to the threaded rod, the protection device comprises a protection cover assembly and a cleaning assembly, the protection cover assembly is arranged around the slurry valve, a partition is arranged on the protection cover assembly, the partition is arranged opposite to the threaded rod and is made of transparent material, the cleaning assembly comprises a limit block and a cleaning rod which can slide inside the limit block, and one end of the cleaning rod is arranged in close contact with the partition.

[0007] Preferably, the protective cover assembly comprises an upper cover plate and a lower cover plate, the upper cover plate and the lower cover plate are respectively provided with connecting buckles, the upper cover plate and the lower cover plate are detachably connected, and the upper cover plate is provided with a through hole.

[0008] Preferably, a side cover is provided at one end of the upper cover plate, and a connecting groove I and a connecting groove II are provided on the side cover, wherein the connecting groove I is provided at the handle position of the slurry valve, and the connecting groove II is provided in the movement direction of the threaded rod.

[0009] Preferably, the partition is arranged in the through hole, the limit block is arranged around the through hole, a slide groove is arranged through the limit block, and the cleaning rod is arranged in the slide groove.

[0010] Preferably, a baffle and a supporting groove are provided on one side of the upper cover plate, wherein the baffle is provided near the through hole, and the supporting groove is provided below the baffle.

[0011] Preferably, one end of the cleaning rod is in close contact with the baffle plate and extends into the supporting groove, and is slidably disposed in the supporting groove.

[0012] Preferably, a stopper I is provided in the upper cover plate, a stopper II is provided in the lower cover plate, the stopper I and the stopper II are provided at the sealing plate position, and an opening is also provided at the bottom of the lower cover plate, and the opening is provided at the stopper II position.

[0013] Preferably, a scraper is provided on the connecting groove II, and the scraper and the thread are arranged in close contact.

[0014] The utility model has the following advantages and beneficial effects:

[0015] 1. In the utility model, the upper cover plate and the lower cover plate are connected by bolts, which are convenient for disassembly and assembly. The upper cover plate is provided with a transparent partition, and a cleaning rod is slidably provided on the partition. The cleaning rod cleans the partition, and the position information of the threaded rod can be observed in time.

[0016] 2. In the utility model, a scraper is provided in the direction in which the threaded rod extends, and the scraper is directly opposite to the threaded section. When the threaded rod extends into the slurry valve, the scraper cleans the slurry residue on the threaded section, thereby reducing the influence of the slurry on the threaded rod.

[0017] 3. The utility model has a simple structure, is easy to operate, is convenient to assemble and disassemble, protects the slurry valve, and increases its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A three-dimensional diagram of a slurry valve protection device provided by the utility model;

[0019] Figure 2 A schematic diagram of the slurry valve structure of a slurry valve protection device provided by the utility model;

[0020] Figure 3 A schematic diagram of the structure of an upper cover plate of a slurry valve protection device provided by the utility model;

[0021] Figure 4 A schematic diagram of the structure of a lower cover plate of a slurry valve protection device provided by the utility model;

[0022] Figure 5A schematic diagram of the side cover structure of a slurry valve protection device provided by the utility model;

[0023] Figure 6 A schematic diagram of the structure of a protection device for a slurry valve protection device provided by the utility model;

[0024] Icons: 1-slurry valve, 101-threaded rod, 102-sealing plate, 103-handle, 2-upper cover, 21-through hole, 22-limit block, 23-cleaning rod, 24-baffle, 25-support groove, 26-stopper I, 27-connecting buckle, 3-lower cover, 31-stopper II, 32-opening, 4-side cover, 41-connecting groove I, 42-connecting groove II, 43-scraper. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments.

[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Example

[0028] like Figure 1-6 As shown, a slurry valve protection device includes a slurry valve 1 and a threaded rod 101 arranged inside the slurry valve 1 and a sealing plate 102 connected to the threaded rod 101, the protection device includes a protection cover assembly and a cleaning assembly, the protection cover assembly is arranged around the slurry valve 1, the protection cover assembly includes an upper cover plate 2 and a lower cover plate 3, the upper cover plate 2 and the lower cover plate 3 are provided with connecting buckles 27, the upper cover plate 2 and the lower cover plate 3 are detachably connected, the bolts penetrate into the connecting buckles 27 of the upper cover plate 2 and the lower cover plate 3 to connect the upper cover plate 2 and the lower cover plate 3, the upper cover plate 2 is opposite to the decomposition tank, the upper cover plate 2 is provided with a through hole 21, a partition is provided on the protection cover assembly, the partition is arranged opposite to the threaded rod and is made of transparent material, the partition is arranged in the through hole 21, because the partition is made of transparent material, it is convenient to observe the situation of the slurry valve 1 in the protection cover assembly, and it is convenient to adjust the slurry valve 1 in time.

[0029] like Figure 1 , 2As shown in , 3, and 6, the cleaning assembly includes a limit block 22 and a cleaning rod 23 that can slide inside the limit block 22. The limit block 22 is arranged around the through hole 21, and a slide groove is arranged through the limit block 22. The cleaning rod 23 is arranged in the slide groove. The cleaning rod 23 slides in the slide groove. One end of the cleaning rod 23 is closely set to the partition. When the cleaning rod 23 slides, the surface of the partition is cleaned to scrape away the slurry. The scraping and brushing cleaning is performed regularly to ensure that the internal situation of the slurry valve 1 can be understood in time. A baffle is arranged on one side of the upper cover plate 2. 24 and a support groove 25, the baffle 24 is arranged near the through hole 21, the support groove 25 is arranged below the baffle 24, the support groove 25 extends into the upper cover 2, one end of the cleaning rod 23 is in close contact with the baffle 24 and extends into the support groove 25, and is slidably arranged in the support groove 25, the baffle 24 is arranged above the support groove 25, the falling slurry is blocked by the baffle 24, so that the slurry does not fall into the support groove 25, and the cleaning rod 23 extends to the side of the upper cover 2, and the falling slurry will not affect the sliding of the cleaning rod.

[0030] like Figure 1 , 2 As shown in Figures 4 and 6, a block I26 is provided in the upper cover plate 2, and a block II31 is provided in the lower cover plate 3. Block I26 and block II31 are provided at the position of the sealing plate 102. Block I26 and block II31 are hollow inside. When block I26 and block II31 are connected, the sealing plate 102 is received therein. When there is a problem with the sealing of the slurry valve 1 and the slurry sprays out, block I26 and block II31 can block the slurry to prevent it from affecting the slurry valve 1 and also avoiding harm to the workers. An opening 32 is also provided at the bottom of the lower cover plate 3. The opening 32 is provided at the position of block II31. The slurry blocked inside flows out from the opening 32, which avoids the accumulation of slurry inside and causing a greater impact. At the same time, the sealing condition can be understood by observing the slurry falling in the opening 32.

[0031] like Figure 1 , 2 As shown in Figures 3, 5 and 6, a side cover 4 is provided at one end of the upper cover plate 2, and a connecting groove Ⅰ41 and a connecting groove Ⅱ42 are provided on the side cover 4. The connecting groove Ⅰ41 is arranged at the position of the handle 103 of the slurry valve 1, and is not affected when the handle 103 is rotated. The connecting groove Ⅱ42 is arranged in the movement direction of the threaded rod, and a scraper 43 is arranged on the connecting groove Ⅱ42. The scraper 43 and the thread are closely arranged. When the threaded rod 101 extends out of the side cover 4, part of the slurry will accumulate in the thread gap, which will affect the movement of the threaded rod 101. When the scraper 43 extends into the thread gap, the threaded rod 101 moves into the slurry valve 1, and the scraper 43 scrapes out the slurry in the thread gap, so that the movement of the threaded rod 101 is not hindered, which is convenient for adjusting the slurry valve 1.

[0032] Working principle: align the connecting buckles 27 of the upper cover plate 2 and the lower cover plate 3. At this time, the block I 26 and the block II 31 are also aligned and connected. Insert the bolts into the connecting buckles 27 to fix the upper cover plate 2 and the lower cover plate 3. At this time, the upper cover plate 2 is facing the decomposition tank. When the decomposition tank is working, part of the slurry falls onto the protective device. When the slurry accumulates on the surface of the partition and affects the observation, the cleaning rod 23 is pushed back and forth to brush the surface of the partition clean, so as to facilitate the observation of the movement of the threaded rod 101. When the threaded rod 101 moves into the slurry valve 1, the scraper 43 scrapes the slurry in the thread gap. When the internal sealing plate 102 sprays out the slurry, it is blocked by the block I 26 and the block II 31 and flows out from the opening 32, thereby protecting the slurry valve 1 to the maximum extent and preventing the slurry from adhering to the surface of the slurry valve 1 and reducing its working efficiency.

[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A slurry valve protection device, comprising a slurry valve, a threaded rod arranged inside the slurry valve, and a sealing plate connected to the threaded rod, It is characterized in that The protection device includes a protection cover assembly and a cleaning assembly. The protection cover assembly is arranged around the slurry valve. A partition is arranged on the protection cover assembly. The partition is arranged opposite to the threaded rod and is made of transparent material. The cleaning assembly includes a limit block and a cleaning rod that can slide inside the limit block. One end of the cleaning rod is tightly arranged against the partition.

2. A slurry valve protection device according to claim 1, Features: The protective cover assembly comprises an upper cover plate and a lower cover plate, and the upper cover plate and the lower cover plate are respectively provided with connecting buckles, and the upper cover plate and the lower cover plate are detachably connected.

3. A slurry valve protection device according to claim 2, Features: A side cover is provided at one end of the upper cover plate, and a connecting groove I and a connecting groove II are provided on the side cover. The connecting groove I is provided at the handle position of the slurry valve, and the connecting groove II is provided in the movement direction of the threaded rod.

4. A slurry valve protection device according to claim 3, Features: The partition is arranged in the through hole, the limiting block is arranged around the through hole, a slide groove is arranged through the limiting block, and the cleaning rod is arranged in the slide groove.

5. A slurry valve protection device according to claim 4, Features: A baffle and a supporting groove are arranged on one side of the upper cover plate. The baffle is arranged near the through hole, and the supporting groove is arranged below the baffle.

6. A slurry valve protection device according to claim 5, Features: One end of the cleaning rod is in close contact with the baffle plate and extends into the supporting groove, and is slidably arranged in the supporting groove.

7. A slurry valve protection device according to claim 6, Features: A stopper I is arranged in the upper cover plate, and a stopper II is arranged in the lower cover plate. The stopper I and the stopper II are arranged at the sealing plate position. An opening is also arranged at the bottom of the lower cover plate, and the opening is arranged at the stopper II position.

8. A slurry valve protection device according to claim 7, Features: A scraper is arranged on the connecting groove II, and the scraper and the thread are arranged in close contact.