Rolling test device for conical rolling body
By designing a tapered rolling element rolling test device, the efficient and accurate detection of tapered rollers is achieved by using automatic rotation and sensors, which solves the problems of rotation instability and low detection efficiency caused by manual operation.
Patent Information
- Application Number
- CN202420912095.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing tapered roller roll detection requires manual manual operation, resulting in unstable rotation and low detection efficiency, affecting the detection accuracy.
A tapered rolling element rolling test device is designed, including a base plate, controller, lifting cylinder, lifting table, drive parts and measuring parts. The automatic and stable rotation of the tapered workpiece is achieved through the belt transmission mechanism and the motor, and the upper and lower displacements are used. The sensor makes accurate measurements.
It realizes efficient and accurate detection of conical workpieces, improves detection efficiency and accuracy, and reduces erroneous data of manual operation.
Smart Images

Figure CN222166562U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bearing production, and in particular relates to a rolling test device for a tapered rolling body. Background Art
[0002] The rolling test of tapered rollers is a key step to ensure the quality and performance of bearings. During the test, the main focus is on the integrity, fit, friction sound and stability of the rollers.
[0003] In the actual detection process, there are certain technical defects in the tapered roller rolling detection step. The bearing rotation process can only be provided with the kinetic energy required for the bearing rotation by manually dragging the load block, and the manual dragging cannot be sustained and stable. This problem will directly lead to abnormal jitter of the instrument pointer during the bearing runout detection process and generate erroneous data, affecting the accuracy of the detection; at the same time, this detection operation mainly relies on manual detection using a micrometer, and the detection efficiency is low. Utility Model Content
[0004] In view of the above problems, the purpose of the utility model is to provide a tapered rolling body rolling test device to solve the problem that the existing tapered roller rolling detection requires manual operation, cannot make the tapered roller rotate continuously and stably, and mainly relies on manual micrometer detection, resulting in low detection efficiency.
[0005] To achieve the above objectives, the technical solution adopted by the utility model is: a tapered rolling body rolling test device, comprising a base plate, a controller and a lifting cylinder are installed on the base plate, a lifting platform is installed on the top of the lifting cylinder, a driving member and two supporting members are arranged around the circumference of the lifting cylinder, a measuring member is arranged between the two supporting members, the supporting member comprises a bracket one, a bearing is rotatably installed on the bracket one, the driving member comprises a bracket two, a cross bar is installed on the bracket two, a cylinder body and a guide rail of a tightening cylinder are installed on the cross bar, a slide seat is slidably installed on the guide rail, the slide seat is connected to the end of the push rod of the tightening cylinder, a bearing seat is installed on the slide seat, a connecting plate is installed on the bearing seat, the top of the connecting plate is connected to the top plate, a driving wheel is rotatably installed on the top plate and the bearing seat, the driving wheel is connected to a motor through a belt transmission mechanism, and the motor is installed on the top plate.
[0006] The beneficial effects of the utility model are as follows: the lifting platform can support the conical workpiece and detach from the conical workpiece in time so that the conical workpiece can rotate smoothly and automatically under the support and drive of the support member and the driving member, so that the measuring member can quickly and accurately detect the runout of the conical workpiece, thereby realizing efficient and accurate rolling test.
[0007] In order to effectively clamp the conical workpiece through the support and driving parts and make the conical workpiece rotate stably;
[0008] As a further improvement of the above technical solution: the axes of the bearing and the driving wheel are parallel to the outer side surface of the conical workpiece.
[0009] The beneficial effect of this improvement is that as the driving wheel moves toward the conical workpiece, the outer side surface of the conical workpiece can be supported by the bearing and the driving wheel at three points, thereby stably performing the rolling test.
[0010] In order to make the slide move stably under the drive of the tightening cylinder;
[0011] As a further improvement of the above technical solution: the number of the tightening cylinders is two and they are symmetrically arranged on both sides of the cross bar.
[0012] The beneficial effect of this improvement is that the two tightening cylinders can drive the slide to move stably on the guide rail.
[0013] In order to stably support the conical workpiece;
[0014] As a further improvement of the above technical solution: the lifting platform is a plate structure with a flat surface, and the top surface of the lifting platform is parallel to the bottom surface of the base plate.
[0015] The beneficial effect of this improvement is that the lifting platform can stably support and lift the conical workpiece, so that the conical workpiece can effectively maintain the stability of its position before being clamped by the supporting member and the driving member.
[0016] In order to drive the cone workpiece to rotate stably;
[0017] As a further improvement of the above technical solution: the driving pulley in the belt transmission mechanism is installed on the output shaft of the motor, and the driven pulley in the belt transmission mechanism is installed on the rotating shaft of the driving wheel.
[0018] The beneficial effect of this improvement is that the motor can drive the driving wheel to rotate stably through the belt transmission mechanism, thereby driving the conical workpiece to rotate.
[0019] In order to effectively measure the runout of a conical workpiece through a measuring piece;
[0020] As a further improvement of the above technical solution: the measuring member includes a fixed plate, and an upper displacement sensor and a lower displacement sensor are installed on the fixed plate at intervals above and below.
[0021] The beneficial effect of this improvement is that the upper displacement sensor and the lower displacement sensor can accurately measure the runout of the upper and lower ends of the conical workpiece respectively under the support of the fixed plate.
[0022] In order to conveniently use this device for rolling test;
[0023] As a further improvement of the above technical solution: the controller includes a touch screen and a host, and the controller is electrically connected to the upper displacement sensor, the lower displacement sensor, the motor, and the solenoid valves of the tightening cylinder and the lifting cylinder.
[0024] The beneficial effect of this improvement is that the test work of the device can be automatically run under the control of the controller and intuitively display data, thereby improving the efficiency and convenience of the rolling test.
[0025] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the structure of the utility model;
[0027] Figure 2 It is a top view of the utility model;
[0028] Figure 3 It is a structural schematic diagram of the support member in the utility model;
[0029] Figure 4 It is a structural schematic diagram of the driving member in the utility model;
[0030] In the figure: 1. bottom plate; 2. support member; 21. bracket 1; 22. bearing; 3. driving member; 30. connecting plate; 31. bracket 2; 32. cross bar; 33. tightening cylinder; 34. guide rail; 35. slide seat; 36. bearing seat; 37. driving wheel; 38. belt transmission mechanism; 39. motor; 301. top plate; 4. measuring member; 41. fixing plate; 42. upper displacement sensor; 43. lower displacement sensor; 5. conical workpiece; 6. controller; 7. lifting cylinder; 8. lifting platform. DETAILED DESCRIPTION
[0031] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present invention.
[0032] Embodiment 1:
[0033] like Figure 1—4 shows: a rolling test device for a tapered rolling element, comprising a base plate 1, on which a controller 6 and a lifting cylinder 7 are installed, a lifting platform 8 is installed on the top of the lifting cylinder 7, a driving member 3 and two supporting members 2 are arranged around the circumference of the lifting cylinder 7, a measuring member 4 is arranged between the two supporting members 2, the supporting member 2 comprises a bracket 1 21, on which a bearing 22 is rotatably installed, the driving member 3 comprises a bracket 2 31, on which a cross bar 32 is installed, on which a cylinder body and a guide rail 34 of a tightening cylinder 33 are installed, on which a slide seat 35 is slidably installed, the slide seat 35 is connected to the end of the push rod of the tightening cylinder 33, and a bearing seat 36 is installed on the slide seat 35 A connecting plate 30 is installed on the bearing seat 36, and a top plate 301 is connected to the top of the connecting plate 30. A driving wheel 37 is rotatably installed on the top plate 301 and the bearing seat 36. The driving wheel 37 is connected to the motor 39 through a belt transmission mechanism 38. The motor 39 is installed on the top plate 301. The lifting platform 8 can support the conical workpiece 5 and detach from the conical workpiece 5 in time so that the conical workpiece 5 can rotate smoothly and automatically under the support and drive of the support member 2 and the driving member 3, so that the measuring member 4 can quickly and accurately detect the runout of the conical workpiece 5, and realize efficient and accurate rolling test. The axis of the bearing 22 and the driving wheel 37 is parallel to the outer side of the conical workpiece 5, and as the driving wheel 37 moves toward the conical workpiece 5, it abuts against the conical workpiece 5. The outer side of the conical workpiece 5 can be supported by the bearing 22 and the driving wheel 37 at three points, so as to stably carry out the rolling test. The number of the tightening cylinders 33 is two and they are symmetrically arranged on both sides of the cross bar 32. The two tightening cylinders 33 can drive the slide 35 to move stably on the guide rail 34. The lifting platform 8 is a plate structure with a smooth surface, and the top surface of the lifting platform 8 is parallel to the bottom surface of the base plate 1. The lifting platform 8 can stably support and lift the conical workpiece 5, so that the conical workpiece 5 can effectively maintain the stability of the position before being clamped by the support member 2 and the driving member 3. The driving pulley in the belt transmission mechanism 38 is installed on the output shaft of the motor 39, and the driven pulley in the belt transmission mechanism 38 is installed on the rotating shaft of the driving wheel 37. The motor 39 can be The belt transmission mechanism 38 drives the driving wheel 37 to rotate stably, thereby driving the conical workpiece 5 to rotate. The measuring part 4 includes a fixed plate 41, and an upper displacement sensor 42 and a lower displacement sensor 43 are installed on the fixed plate 41 at intervals. The upper displacement sensor 42 and the lower displacement sensor 43 can accurately measure the runout of the upper and lower ends of the conical workpiece 5 respectively under the support of the fixed plate 41. The controller 6 includes a touch screen and a host. The controller 6 is electrically connected to the upper displacement sensor 42, the lower displacement sensor 43, the motor 39, and the solenoid valves of the tightening cylinder 33 and the lifting cylinder 7. The test work of the device can be automatically operated under the control of the controller 6, and intuitive data display can be performed, thereby improving the efficiency and convenience of the rolling test.
[0034] The working principle of the present technical solution is as follows: in the initial state, the piston rod of the lifting cylinder 7 is extended to the end of the stroke, and the piston rod of the tightening cylinder 33 is retracted to the end of the stroke, and the conical workpiece 5 is placed vertically on the lifting platform 8 manually or by a robot, so that the upper bottom surface of the conical workpiece 5 is set toward the lifting platform 8, and then the piston rod of the tightening cylinder 33 is controlled to extend to the end of the stroke, thereby driving the slide 35 to slide on the guide rail 34, and driving the driving wheel 37 installed on the bearing seat 36 to move stably in the direction of the conical workpiece 5, so that the curved side surface of the conical workpiece 5 is subjected to the driving wheel 37 and the bearing 22. The conical workpiece 5 is clamped at three points, and the side surfaces of the conical workpiece 5 are pressed against the measuring heads of the upper displacement sensor 42 and the lower displacement sensor 43. Then, the piston rod of the lifting cylinder 7 is retracted to the end of the stroke, so that the bottom of the conical workpiece 5 is suspended in the air to ensure that the conical workpiece 5 can rotate normally. Then, the motor 39 drives the driving wheel 37 to rotate through the belt transmission mechanism 38, and the rotating driving wheel 37 drives the conical workpiece 5 to rotate. By observing the displacement measurement information of the upper displacement sensor 42 and the lower displacement sensor 43 displayed on the controller 6, it is intuitively judged whether the runout of the conical workpiece 5 is qualified.
[0035] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0036] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.
Claims
1. A cone rolling element rolling test device, characterized in that: The invention comprises a bottom plate (1), a controller (6) and a lifting cylinder (7) are mounted on the bottom plate (1), a lifting platform (8) is mounted on the top of the lifting cylinder (7), a driving member (3) and two supporting members (2) are arranged around the circumference of the lifting cylinder (7), a measuring member (4) is arranged between the two supporting members (2), the supporting member (2) comprises a first bracket (21), a bearing (22) is rotatably mounted on the first bracket (21), the driving member (3) comprises a second bracket (31), a cross bar (32) is mounted on the second bracket (31), a tightening cylinder ( The invention relates to a cylinder body and a guide rail (34) of the invention, wherein a slide seat (35) is slidably mounted on the guide rail (34), the slide seat (35) is connected to the end of the push rod of the pressing cylinder (33), a bearing seat (36) is mounted on the slide seat (35), a connecting plate (30) is mounted on the bearing seat (36), the top end of the connecting plate (30) is connected to a top plate (301), a driving wheel (37) is rotatably mounted on the top plate (301) and the bearing seat (36), the driving wheel (37) is connected to a motor (39) through a belt transmission mechanism (38), and the motor (39) is mounted on the top plate (301).
2. A cone rolling element rolling test device according to claim 1, characterized in that: The axes of the bearing (22) and the driving wheel (37) are parallel to the outer side surface of the conical workpiece (5).
3. A cone rolling element rolling test device according to claim 1, characterized in that: The number of the tightening cylinders (33) is two and they are symmetrically arranged on both sides of the cross bar (32).
4. A cone rolling element rolling test device according to claim 1, characterized in that: The lifting platform (8) is a plate structure with a flat surface, and the top surface of the lifting platform (8) is parallel to the bottom surface of the bottom plate (1).
5. A cone rolling element rolling test device according to claim 1, characterized in that: The driving pulley in the belt transmission mechanism (38) is mounted on the output shaft of the motor (39), and the driven pulley in the belt transmission mechanism (38) is mounted on the rotating shaft of the driving wheel (37).
6. A cone rolling element rolling test device according to claim 1, characterized in that: The measuring member (4) comprises a fixing plate (41), and an upper displacement sensor (42) and a lower displacement sensor (43) are installed on the fixing plate (41) at intervals in the upper and lower parts.
7. A cone rolling element rolling test device according to claim 1, characterized in that: The controller (6) comprises a touch screen and a host, and the controller (6) is electrically connected to an upper displacement sensor (42), a lower displacement sensor (43), a motor (39), and electromagnetic valves of a tightening cylinder (33) and a lifting cylinder (7).
