Visual detection mechanism of vehicle lamp detection equipment

The visual inspection mechanism stabilizes reflective components in vehicle lamp inspections through a supporting mechanism with a bidirectional motor and gear system, enhancing efficiency and accuracy by facilitating quick installation and reducing movement resistance.

CN222166851UActive Publication Date: 2024-12-13TIANJIN JINGPU TECH
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Patent Information

Application Number
CN202323556204.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2024-12-13
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

Existing vehicle lamp inspection mechanisms lack effective supporting and stabilizing structures, leading to instability during reflective component movement and inefficient installation/disassembly, which affects inspection efficiency and accuracy.

Method used

A visual inspection mechanism with a supporting mechanism comprising a bidirectional motor, gear ring, racks, and connecting rods to stabilize and guide the reflective plate, allowing for quick installation and disassembly, and reducing movement resistance.

Benefits of technology

Enhances the stability and efficiency of vehicle lamp inspections by ensuring stable movement and preventing angle tilts, improving the inspection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a visual inspection mechanism for vehicle lamp inspection equipment, which belongs to the technical field of vehicle lamp inspection and comprises an inspection table, and a vehicle lamp body and an image acquisition camera are fixedly connected to the front end and the rear end of the top surface of the inspection table respectively. Supporting mechanisms are arranged at the positions, close to the two sides, of the top of the detection table, a pair of fixing strips is fixedly connected to the center of the top face of the detection table, a driving motor is fixedly connected to one end of each fixing strip, a lead screw is fixedly connected to the output end of each driving motor, and a ball sliding block is arranged on the outer side of each lead screw in a sleeving mode; according to the scheme, the reflecting part can be quickly mounted and dismounted, the efficiency of visual inspection of the vehicle lamp is improved, the moving stability of the reflecting plate can be guaranteed, the problem of angle inclination of the reflecting plate can be avoided, and the detection effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle lamp detection, and more specifically to a visual detection mechanism of vehicle lamp detection equipment. Background Art

[0002] Headlights, as the "eyes" of a car, not only enhance the image of the entire vehicle, but also provide a safety guarantee for the driver when driving at night or in rainy and snowy weather. Therefore, in the manufacturing process of a car, the inspection of headlights is a particularly important process. Generally, visual inspection agencies are used to inspect whether the lights are on, whether the brightness of the headlights meets the standards, whether there are any missing parts inside the headlights, and whether the color of the parts is accurate.

[0003] For example, a Chinese utility model patent with announcement number CN215811553U discloses a visual inspection mechanism for a vehicle lamp inspection device, including a detection mechanism body, a detection platform and a terminal. The detection platform is provided at the upper end of the detection mechanism body, and a guide rail, a telescopic column and a plug rod are provided on the upper surface of the detection platform. The vehicle lamp to be tested is provided at the upper end of the plug rod, and a vehicle lamp reflection area is provided on one side of the guide rail.

[0004] Based on the above, the inventors found that: during detection, the detection mechanism in the comparative document drives the reflective component to move through the guide rail. Since the reflective component is large in size and needs to move back and forth, the requirements for movement stability are high, and the existing detection mechanism lacks an effective supporting and stabilizing structure. Therefore, in view of this, the existing structure is studied and improved to provide a visual detection mechanism for vehicle light detection equipment, in order to achieve a more practical purpose. Utility Model Content

[0005] 1. Technical problems to be solved

[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide a visual inspection mechanism for vehicle light inspection equipment. This scheme can quickly install and disassemble the reflective components, improve the efficiency of visual inspection of vehicle lights, and ensure the movement stability of the reflective plate, avoid the problem of angle tilt, and improve the inspection effect.

[0007] 2. Technical solution

[0008] To solve the above problems, the utility model adopts the following technical solutions.

[0009] A visual inspection mechanism of a vehicle lamp inspection equipment comprises a testing platform, wherein a vehicle lamp body and an image acquisition camera are fixedly connected to the front and rear ends of the top surface of the testing platform respectively, and supporting mechanisms are arranged on both sides of the top of the testing platform, a pair of fixing bars are fixedly connected to the center of the top surface of the testing platform, one end of the fixing bars is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a screw rod, a ball slider is sleeved on the outer side of the screw rod, and the opposite surfaces of the two ball sliders are fixedly connected to the same supporting seat at the top, a bidirectional motor is fixedly connected to one side of the supporting seat, and racks are penetrated at both ends of the supporting seat, the outer end of the rack is fixedly connected to a limiting plate, a reflecting plate is clamped in the center of the opposite surfaces of the two limiting plates, and a gear ring is fixedly connected to the output end of the bidirectional motor.

[0010] Furthermore, the support mechanism includes two symmetrically arranged guide rods, a group of guide grooves are opened on the surface of the guide rods, and the outer sides of the two guide rods are sleeved with the same support block, the inner side of the support block is provided with a group of movable balls, and the top surface of the support block is slidably connected to a connecting rod.

[0011] Furthermore, the screw rod is located inside the fixing bar, and the screw rod is movably connected to the fixing bar, and the support seat is located on the top surface of the fixing bar.

[0012] Furthermore, one inner end of the rack is slidably connected to the support seat, and both racks are meshingly connected to the gear ring.

[0013] Furthermore, the guide rod is fixedly connected to the side of the detection platform, and the support block is slidably connected to the detection platform.

[0014] Furthermore, the movable ball is movably connected to the support block, and the outer side of the movable ball is in contact with the guide groove.

[0015] Furthermore, the connecting rod is arranged in a T shape, and the top end of the connecting rod is fixedly connected to the rack.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] (1) This solution sets up a bidirectional motor to drive the gear ring to rotate. The gear ring cooperates with two meshing racks to make the two limit plates move in opposite directions synchronously to clamp or remove the reflective plate. The connecting rod ensures the movement stability of the rack. Compared with the existing technology, the reflective component can be installed and disassembled quickly, thereby improving the efficiency of visual inspection of vehicle lights.

[0019] (2) By setting up a supporting mechanism, when the reflector is moved and adjusted, the connecting rod drives the supporting block to move outside the guide rod, the movable ball rubs against the guide groove, and the movable ball rotates, thereby reducing the movement resistance of the supporting block. Compared with the existing technology, the movement stability of the reflector can be ensured, the problem of angle tilt can be avoided, and the detection effect can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a structural schematic diagram of the screw rod of the utility model;

[0022] Figure 3 It is a schematic diagram of the positional relationship between the rack and the gear ring of the utility model;

[0023] Figure 4 This is a disassembled diagram of the support mechanism of the utility model.

[0024] Explanation of the numbers in the figure: 1. Test bench; 2. Headlight body; 3. Image acquisition camera; 4. Support mechanism; 5. Fixing bar; 6. Driving motor; 7. Screw rod; 8. Ball slider; 9. Support seat; 10. Bidirectional motor; 11. Rack; 12. Limit plate; 13. Reflection plate; 14. Gear ring; 15. Guide rod; 16. Guide groove; 17. Support block; 18. Movable ball; 19. Connecting rod. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0026] Example:

[0027] See also Figure 1-4A visual inspection mechanism of a headlight inspection device comprises a detection platform 1, a headlight body 2 and an image acquisition camera 3 are fixedly connected to the top surface of the detection platform 1 at the front and rear ends respectively, and a supporting mechanism 4 is arranged on both sides of the top of the detection platform 1, a pair of fixing bars 5 are fixedly connected to the center of the top surface of the detection platform 1, one end of the fixing bar 5 is fixedly connected to a driving motor 6, a screw rod 7 is fixedly connected to the output end of the driving motor 6, a ball slider 8 is sleeved on the outer side of the screw rod 7, and the opposite surfaces of the two ball sliders 8 are fixedly connected to the same support seat 9 at the top, a bidirectional motor 10 is fixedly connected to one side of the support seat 9, and racks 11 are penetrated at both ends of the support seat 9, one end of the rack 11 is fixedly connected to a limit plate 12 at the outer side, and a reflector 13 is arranged on the opposite surfaces of the two limit plates 12 in the center, and a gear ring 14 is fixedly connected to the output end of the bidirectional motor 10, the headlight body 2 emits illumination light, the light source passes through the reflector 13 for refracting, and the image acquisition camera 3 performs visual acquisition, and transmits the image to the processor for information processing.

[0028] See also Figure 4 The support mechanism 4 includes two symmetrically arranged guide rods 15, a group of guide grooves 16 are opened on the surface of the guide rods 15, and the outer sides of the two guide rods 15 are sleeved with the same support block 17, a group of movable balls 18 are arranged on the inner side of the support block 17, and a connecting rod 19 is slidably connected to the top surface of the support block 17. In order to ensure the movement stability of the reflector 13 and avoid the problem of its angle tilt, the support mechanism 4 is provided.

[0029] See also Figure 2 The screw rod 7 is located inside the fixed bar 5, and the screw rod 7 is movably connected to the fixed bar 5. The support seat 9 is located on the top surface of the fixed bar 5. The drive motor 6 is started to drive the screw rod 7 to rotate, and the ball slider 8 is used to drive the support seat 9 to move, so as to adjust the position of the reflective plate 13 to simulate the visual effects of different spacings.

[0030] See also Figure 3 The inner end of the rack 11 is slidably connected to the support seat 9, and the two racks 11 are meshed with the gear ring 14. The bidirectional motor 10 drives the gear ring 14 to rotate. The gear ring 14 cooperates with the two meshed racks 11 to make the two limit plates 12 move in opposite directions synchronously, which is convenient for the installation and disassembly of the reflector 13.

[0031] See also Figure 4 The guide rod 15 is fixedly connected to the side of the detection platform 1, and the support block 17 is slidably connected to the detection platform 1. The guide rod 15 provides limited support for the support block 17 to ensure the movement stability of the support block 17.

[0032] See also Figure 4The movable ball 18 is movably connected to the support block 17 , and the outer side of the movable ball 18 is in contact with the guide groove 16 . When the support block 17 moves, the movable ball 18 rubs against the guide groove 16 , and the movable ball 18 rotates, thereby reducing the movement resistance of the support block 17 .

[0033] See also Figure 4 The connecting rod 19 is arranged in a T shape, and the top end of the connecting rod 19 is fixedly connected to the rack 11. The connecting rod 19 drives the rack 11 to support and effectively protect the reflector 13.

[0034] When in use: first place the reflector 13 between the two limit plates 12, the bidirectional motor 10 drives the gear ring 14 to rotate, the gear ring 14 cooperates with the two meshing racks 11 to make the two limit plates 12 move synchronously in opposite directions, clamp and fix the reflector 13, and then the lamp body 2 emits illumination light, the light source passes through the reflector 13 for refraction, and the image acquisition camera 3 performs visual acquisition, and transmits the image to the processor for information processing, and at the same time starts the drive motor 6 to drive the screw 7 to rotate, cooperates with the ball slider 8 to drive the support seat 9 to move, adjust the position of the reflector 13, and simulate the visual effects of different spacings. When the reflector 13 is moved and adjusted, the connecting rod 19 drives the support block 17 to move outside the guide rod 15, the movable ball 18 rubs against the guide groove 16, and the movable ball 18 rotates to reduce the movement resistance of the support block 17, effectively support the reflector 13, and avoid its angular deviation.

[0035] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0036] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A visual inspection mechanism for vehicle lamp inspection equipment, characterized in that: The invention comprises a testing platform (1), wherein a vehicle lamp body (2) and an image acquisition camera (3) are fixedly connected to the top surface of the testing platform (1) at the front and rear ends respectively, and a supporting mechanism (4) is arranged at both sides of the top of the testing platform (1), a pair of fixing bars (5) are fixedly connected to the center of the top surface of the testing platform (1), one end of the fixing bar (5) is fixedly connected to a driving motor (6), the output end of the driving motor (6) is fixedly connected to a screw rod (7), and the outer side of the screw rod (7) is sleeved with a ball slider. (8), the opposing surfaces of the two ball sliders (8) are fixedly connected to the same support seat (9) at the top, a bidirectional motor (10) is fixedly connected to one side of the support seat (9), and racks (11) are provided through both ends of the support seat (9), the outer end of the rack (11) is fixedly connected to a limit plate (12), a reflective plate (13) is centrally clamped between the opposing surfaces of the two limit plates (12), and a gear ring (14) is fixedly connected to the output end of the bidirectional motor (10).

2. A visual inspection mechanism for vehicle lamp inspection equipment according to claim 1, characterized in that: The support mechanism (4) comprises two symmetrically arranged guide rods (15), the surfaces of the guide rods (15) are provided with a group of guide grooves (16), the outer sides of the two guide rods (15) are sleeved with a same support block (17), the inner side of the support block (17) is provided with a group of movable balls (18), and the top surface of the support block (17) is slidably connected with a connecting rod (19).

3. The visual inspection mechanism of vehicle lamp inspection equipment according to claim 1, characterized in that: The screw rod (7) is located inside the fixing bar (5), and the screw rod (7) is movably connected to the fixing bar (5), and the support seat (9) is located on the top surface of the fixing bar (5).

4. The visual inspection mechanism of vehicle lamp inspection equipment according to claim 1, characterized in that: One end of the rack (11) on the inner side is slidably connected to the support seat (9), and both racks (11) are meshingly connected to the gear ring (14).

5. The visual inspection mechanism of a vehicle lamp inspection device according to claim 2, characterized in that: The guide rod (15) is fixedly connected to the side of the detection platform (1), and the support block (17) is slidably connected to the detection platform (1).

6. The visual inspection mechanism of vehicle lamp inspection equipment according to claim 2, characterized in that: The movable ball (18) is movably connected to the support block (17), and the outer side of the movable ball (18) is in contact with the guide groove (16).

7. The visual inspection mechanism of vehicle lamp inspection equipment according to claim 2, characterized in that: The connecting rod (19) is arranged in a T shape, and the top end of the connecting rod (19) is fixedly connected to the rack (11).