Automatic magnetic shoe mounting mechanism for iron core

Abstract

The utility model relates to the technical field of iron core production, in particular to an automatic magnetic shoe assembling mechanism for an iron core. Comprising a rotating mechanism, an assembling mechanism and a conveying mechanism; the rotating mechanism, the assembling mechanism and the conveying mechanism are arranged on the machine table. The rotating mechanism comprises a rotating disc and a driving device for driving the rotating disc to rotate; an iron core jig is mounted on the top surface of the rotating disc; the assembling mechanism comprises a lifting device and an inserting rod, the lifting device is installed on the machine table, and the inserting rod is installed at the moving end of the lifting device; the conveying mechanism comprises a conveying device and a clamping part, the conveying device is installed on the machine table, and the moving end of the conveying device is connected with the clamping part; the assembling efficiency is high, manual auxiliary operation is not needed, so that the labor cost is reduced, in addition, the automation degree of the mechanism is high, and large-scale production of enterprises is facilitated; and moreover, the system control difficulty of the mechanism is low, so that the equipment cost can be reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of iron core production, in particular to an automatic magnetic tile installation mechanism for iron cores. Background Art

[0002] At present, in the production process of the iron core, the iron core body and the magnetic tiles need to be assembled together. In the existing technology, one is to use manual installation, but the efficiency of manual installation is low and the labor cost is high, which is not conducive to large-scale production of enterprises; the second is to use a jig and a manipulator to assemble, install the iron core body on the jig, and then use the manipulator to grab the magnetic tiles and insert them into the mounting holes of the iron core body to achieve assembly. However, using this method will increase the difficulty of system control, because the iron core body has many mounting holes, and the path of the manipulator to grab and walk is more complicated, which increases the complexity of system control. Moreover, workers are still required to place the iron core body on the jig and fix it, and adjust the direction of the iron core body to avoid incorrect placement of the manipulator. This method will also waste labor and reduce efficiency. For this reason, we propose an automatic magnetic tile installation mechanism for the iron core. Utility Model Content

[0003] In view of the deficiencies of the prior art, the utility model provides an automatic magnetic shoe installation mechanism for an iron core. By adopting the mechanism, the problems raised in the above-mentioned background technology can be effectively solved.

[0004] The technical solution of the utility model is:

[0005] An automatic magnetic shoe installation mechanism for an iron core comprises a rotating mechanism, an assembling mechanism and a conveying mechanism;

[0006] The rotating mechanism, the assembling mechanism and the conveying mechanism are respectively arranged on the machine platform;

[0007] The rotating mechanism includes a rotating disk and a driving device for driving the rotating disk to rotate, and an iron core fixture is installed on the top surface of the rotating disk;

[0008] The assembly mechanism includes a lifting device and an insertion rod, the lifting device is installed on the machine platform, and the moving end of the lifting device is installed with the insertion rod; the conveying mechanism includes a conveying device and a clamping part, the conveying device is installed on the machine platform, and the moving end of the conveying device is connected with the clamping part;

[0009] The conveying device is used to drive the clamping part to clamp the iron core and convey it to the assembly station, the turntable is used to transfer the iron core fixture equipped with magnetic tiles to the assembly station, and the lifting device is used to drive the insertion rod to move in the vertical direction to insert the magnetic tiles in the iron core fixture into the interior of the iron core.

[0010] Furthermore, the driving device adopts a motor belt transmission mechanism, the driving device is fixed on the machine platform, and the driving device is connected to the turntable in a transmission manner.

[0011] Furthermore, the magnetic tile mounting mechanism also includes a connecting seat and a built-in fixing table. The connecting seat is installed on the machine platform. The connecting seat is connected to the built-in fixing table at the center of the turntable through a support rod. The turntable does not contact the connecting seat, the support rod and the built-in fixing table respectively.

[0012] Furthermore, the built-in fixing platform is fixedly connected to the lifting device through a first mounting frame, and the lifting device adopts a lifting cylinder.

[0013] Furthermore, the insertion rods are arranged at equal intervals around the circumference, and the number of the insertion rods is the same as the number of the internal mounting holes of the core fixture and the upper and lower positions are arranged correspondingly.

[0014] Furthermore, the number of the core jigs provided is four, and the four groups of core jigs are installed at equal angles on the top surface end of the turntable through a base.

[0015] Furthermore, the conveying device includes a pushing cylinder, a slide rail seat and a connecting plate. The slide rail seat is installed on the machine platform. The moving end of the slide rail seat is connected to the connecting plate. The pushing cylinder is installed on the slide rail seat. The push rod end of the pushing cylinder is fixedly connected to the connecting plate. The other end of the connecting plate is fixedly connected to the clamping part.

[0016] Furthermore, the clamping part adopts a pneumatic finger cylinder.

[0017] Furthermore, the mounting holes inside the core fixture are connected vertically.

[0018] Furthermore, the magnetic tile installation mechanism also includes a pushing mechanism, which includes a second mounting frame, a pushing cylinder, a pushing rod and a strong magnetic seat; the second mounting frame is fixedly connected to the built-in fixed table, and the other end of the second mounting frame is fixedly installed with a pushing cylinder, and the push rod end of the pushing cylinder is connected to the pushing rod, and the strong magnetic seat is fixed to the machine table, and the strong magnetic seat is provided with a conveying channel and a magnetizing channel, and the conveying channel and the magnetizing channel are connected. The pushing cylinder is used to drive the pushing rod to move in the vertical direction to insert the magnetic tile from the magnetizing channel into the mounting hole of the core fixture.

[0019] The beneficial effects of the utility model are:

[0020] Compared with the prior art, the utility model is provided with a rotating mechanism, an assembling mechanism and a conveying mechanism. The rotating mechanism can transfer the iron core fixture with installed magnetic tiles to the assembly station in a rotating manner, and then convey the iron core to the assembly station through the conveying mechanism. Finally, the magnetic tiles and the iron core are assembled at the assembly station through the assembly mechanism. The assembly efficiency of this process is high and no manual assistance is required, thereby reducing labor costs. In addition, the degree of automation of this mechanism is high, which is conducive to large-scale production by enterprises; moreover, the system control difficulty of this mechanism is low, thereby reducing equipment costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the rotating mechanism of the utility model;

[0023] Figure 3 This is a structural schematic diagram of the push mechanism of the utility model connected to the iron core fixture;

[0024] Figure 4 It is a structural schematic diagram of the iron core fixture connected to the assembly mechanism of the utility model.

[0025] In the figure, 1. rotating mechanism; 2. assembling mechanism; 3. conveying mechanism; 4. turntable; 5. driving device; 6. core fixture; 7. lifting device; 8. insertion rod; 9. conveying device; 10. clamping part; 11. connecting seat; 12. built-in fixing table; 13. first mounting frame; 14. mounting hole; 15. base; 16. pushing cylinder; 17. slide rail seat; 18. connecting plate; 19. pushing mechanism; 20. second mounting frame; 21. pushing cylinder; 22. pushing rod; 23. strong magnetic seat; 24. conveying channel; 25. magnetizing channel. DETAILED DESCRIPTION

[0026] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings:

[0027] like Figure 1-4 As shown,

[0028] An automatic magnetic tile installation mechanism for an iron core comprises a rotating mechanism 1, an assembling mechanism 2 and a conveying mechanism 3; the rotating mechanism 1, the assembling mechanism 2 and the conveying mechanism 3 are respectively arranged on a machine platform (not shown); the rotating mechanism 1 comprises a turntable 4 and a driving device 5 for driving the turntable 4 to rotate, and an iron core fixture 6 is installed on the top surface of the turntable 4; the assembling mechanism 2 comprises a lifting device 7 and a plugging rod 8, the lifting device 7 is installed on the machine platform, and the moving end of the lifting device 7 is installed with the plugging rod 8; the conveying mechanism 3 comprises a conveying device 9 and a clamping part 10, the conveying device 9 is installed on the machine platform, and the moving end of the conveying device 9 is connected with the clamping part 10; the conveying device 9 is used to drive the clamping part 10 to clamp the iron core The core is conveyed to the assembly station, the turntable 4 is used to transfer the core fixture 6 with the magnetic tiles installed to the assembly station, and the lifting device 7 is used to drive the insertion rod 8 to move in the vertical direction to insert the magnetic tiles in the core fixture 6 into the interior of the core; in this embodiment, the rotating mechanism 1 can transfer the core fixture 6 with the magnetic tiles installed to the assembly station in a rotating manner, and then convey the core to the assembly station through the conveying mechanism 3, and finally assemble the magnetic tiles and the core at the assembly station through the assembly mechanism 2, and the assembly efficiency of this process is relatively high; in addition, before the conveying device 9 is used to drive the clamping part 10 to clamp the core and convey it to the assembly station, the position of the core has been adjusted by the previous correction and positioning mechanism.

[0029] As a preferred embodiment; the driving device 5 adopts a motor belt transmission mechanism, the driving device 5 is fixed to the machine platform, and the driving device 5 is connected to the turntable 4 in a transmission manner; by adopting a motor belt transmission mechanism to drive the turntable 4, the rotation of the turntable 4 is more stable and precise.

[0030] As a preferred embodiment; the magnetic tile mounting mechanism also includes a connecting seat 11 and a built-in fixing platform 12, the connecting seat 11 is installed on the machine platform, the connecting seat 11 is connected to the built-in fixing platform 12 at the center of the turntable 4 through a support rod, and the turntable 4 is not in contact with the connecting seat 11, the support rod and the built-in fixing platform 12 respectively; by providing the built-in fixing platform 12, it is convenient to install the assembly mechanism 2 and the pushing mechanism 19, the connection is more compact, and the use area of ​​the mechanism is reduced.

[0031] As a preferred embodiment, the built-in fixing platform 12 is fixedly connected to the lifting device 7 through the first mounting frame 13, and the lifting device 7 adopts a lifting cylinder. It can be understood that the assembly mechanism 2 is mainly installed on the built-in fixing platform 12, and its position is set to facilitate the assembly of the magnetic tile and the iron core.

[0032] As a preferred embodiment; the insertion rods 8 are arranged at equal intervals around the circumference, the number of the insertion rods 8 is the same as the number of the internal mounting holes 14 of the core fixture 6 and the upper and lower positions are arranged correspondingly; the structural setting of the insertion rods 8 makes it easy to insert all the magnetic tiles in the core fixture 6 into the core at one time, thereby improving production efficiency.

[0033] As a preferred embodiment, the number of the core jigs 6 is four, and the four groups of core jigs 6 are installed at equal angles on the top surface of the turntable 4 through the base 15; the purpose of this design is to achieve precise transmission, and to be able to continuously load magnetic tiles on the core jig 6 and perform assembly work at the same time, so as to realize efficient and automated production.

[0034] As a preferred embodiment; the conveying device 9 includes a pushing cylinder 16, a slide rail seat 17 and a connecting plate 18, the slide rail seat 17 is installed on the machine platform, the moving end of the slide rail seat 17 is connected to the connecting plate 18, the pushing cylinder 16 is installed on the slide rail seat 17, the push rod end of the pushing cylinder 16 is fixedly connected to the connecting plate 18, and the other end of the connecting plate 18 is fixedly connected to the clamping part 10; the conveying device 9 adopts the structure of the pushing cylinder 16 and the slide rail seat 17, which can make the conveying of the clamping part 10 more stable, avoid shaking, vibration and other situations that affect the conveying accuracy, and then affect the assembly effect.

[0035] As a preferred embodiment, the clamping portion 10 adopts a pneumatic finger cylinder.

[0036] As a preferred embodiment; the mounting hole 14 inside the core fixture 6 is connected to each other from top to bottom; it can be understood that it is convenient for the magnetic tile to be installed inside the core under the action of the insertion rod 8;

[0037] It is worth mentioning that the reason why the magnetic tile does not fall off inside the core fixture 6 is that the magnetic tile is micro-magnetized and has a certain magnetic property to be magnetically connected to the core fixture 6.

[0038] As a preferred embodiment; the magnetized tile mechanism also includes a pushing mechanism 19, the pushing mechanism 19 includes a second mounting frame 20, a pushing cylinder 21, a pushing rod 22 and a strong magnetic seat 23; the second mounting frame 20 is fixedly connected to the built-in fixed platform 12, the other end of the second mounting frame 20 is fixedly installed with a pushing cylinder 21, the push rod end of the pushing cylinder 21 is connected to the pushing rod 22, the strong magnetic seat 23 is fixedly connected to the machine platform, and the strong magnetic seat 23 is provided with a conveying channel 24 and a magnetizing channel 25, and the conveying channel 24 and the magnetizing channel 25 are connected. The push cylinder 21 is used to drive the push rod 22 to move in the vertical direction to insert the magnetic tile from the magnetizing channel 25 into the mounting hole 14 of the core fixture 6; by providing the push mechanism 19, it is convenient to insert the magnetic tile into the interior of the core fixture 6, and secondly, the magnetic tile can be magnetized under the action of the strong magnetic seat 23 to prevent the magnetic tile from falling off the core fixture 6 or the core during subsequent transfer. The magnetization process is as follows: the push rod 22 descends to insert the magnetic tile along the magnetizing channel 25, and a strong magnet is provided on the magnetizing channel 25. The magnetic tile can generate micromagnetism after contact and friction with the strong magnet;

[0039] In addition, a rotating mechanism is also provided below the core jig 6, which is used to rotate the core jig 6 and then insert magnetic tiles until the core jig 6 is full of magnetic tiles; the purpose of the rotating mechanism (the rotating mechanism can be connected to or separated from the core jig 6) is to further illustrate the principle of the mechanism, and it is not the main point of the invention of this application, so the structure of the rotating mechanism is not described in detail.

[0040] The working principle of the utility model is: first, the magnetic tile on the strong magnetic seat 23 is inserted into the core fixture 6 at that location through the pushing mechanism 19, and then the turntable 4 is used to drive its rotational movement, so that the core fixture 6 equipped with the magnetic tile comes to the assembly station. At the same time, the conveying mechanism 3 also conveys the core to the assembly station, and then, through the work of the assembly mechanism 2, that is, the lifting device 7 drives the insertion rod 8 to descend, and the magnetic tile is inserted from the inside of the core fixture 6 into the inside of the core, thereby realizing the assembly of the core and the magnetic tile.

[0041] It should be pointed out that the main problems in the prior art are: the use of jigs and manipulators for assembly will increase the difficulty of system control, because there are many installation holes in the core body, and the path of the manipulator for grasping and walking is more complicated, which increases the complexity of system control; and it also wastes manpower and reduces efficiency;

[0042] Therefore, through the improvements of this application, the assembly efficiency is higher and no manual assistance is required, thereby reducing labor costs. In addition, the degree of automation of this mechanism is higher, which is conducive to large-scale production by enterprises; moreover, the system control difficulty of this mechanism is lower, thereby reducing equipment costs.

[0043] The above implementation modes are merely descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary engineering and technical personnel in the field shall fall within the protection scope determined by the claims of the present invention.

Claims

1. An automatic magnetic tile installation mechanism for an iron core, comprising a rotating mechanism, an assembling mechanism and a conveying mechanism; the rotating mechanism, the assembling mechanism and the conveying mechanism are respectively arranged on a machine platform; the characteristics are: The rotating mechanism includes a rotating disk and a driving device for driving the rotating disk to rotate, and an iron core fixture is installed on the top surface of the rotating disk; The assembly mechanism includes a lifting device and an insertion rod, the lifting device is installed on the machine platform, and the moving end of the lifting device is installed with the insertion rod; the conveying mechanism includes a conveying device and a clamping part, the conveying device is installed on the machine platform, and the moving end of the conveying device is connected with the clamping part; The conveying device is used to drive the clamping part to clamp the iron core and convey it to the assembly station, the turntable is used to transfer the iron core fixture equipped with magnetic tiles to the assembly station, and the lifting device is used to drive the insertion rod to move in the vertical direction to insert the magnetic tiles in the iron core fixture into the interior of the iron core.

2. The automatic magnetic shoe installation mechanism for the core according to claim 1, characterized in that: The driving device adopts a motor belt transmission mechanism, the driving device is fixed on the machine platform, and the driving device is connected to the turntable in a transmission manner.

3. The automatic magnetic shoe installation mechanism for the core according to claim 2, characterized in that: The magnetic tile installation mechanism also includes a connecting seat and a built-in fixing platform. The connecting seat is installed on the machine platform. The connecting seat is connected to the built-in fixing platform at the center of the turntable through a support rod. The turntable does not contact the connecting seat, the support rod and the built-in fixing platform respectively.

4. The automatic magnetic shoe installation mechanism for the core according to claim 3, characterized in that: The built-in fixing platform is fixedly connected to the lifting device through a first mounting frame, and the lifting device adopts a lifting cylinder.

5. The automatic magnetic shoe installation mechanism for the core according to claim 4, characterized in that: The insertion rods are arranged at equal intervals around the circumference, and the number of the insertion rods is the same as the number of the internal mounting holes of the core fixture and the upper and lower positions are arranged correspondingly.

6. The automatic magnetic shoe installation mechanism for the core according to claim 5, characterized in that: The number of the iron core fixtures provided is four, and the four groups of the iron core fixtures are installed at equal angles on the circumference of the top surface end of the turntable through a base.

7. The automatic magnetic shoe installation mechanism for the core according to claim 6, characterized in that: The conveying device includes a pushing cylinder, a slide rail seat and a connecting plate. The slide rail seat is installed on the machine platform. The moving end of the slide rail seat is connected to the connecting plate. The pushing cylinder is installed on the slide rail seat. The push rod end of the pushing cylinder is fixedly connected to the connecting plate. The other end of the connecting plate is fixedly connected to the clamping part.

8. The automatic magnetic shoe installation mechanism for the core according to claim 7, characterized in that: The clamping part adopts a pneumatic finger cylinder.

9. The automatic magnetic shoe installation mechanism for the core according to claim 8, characterized in that: The mounting holes inside the core fixture are connected up and down.

10. The automatic magnetic shoe installation mechanism for the core according to claim 9, characterized in that: The magnetic tile installation mechanism also includes a pushing mechanism, which includes a second mounting frame, a pushing cylinder, a pushing rod and a strong magnetic seat; the second mounting frame is fixedly connected to the built-in fixed table, and the other end of the second mounting frame is fixedly installed with a pushing cylinder, and the push rod end of the pushing cylinder is connected to the pushing rod, and the strong magnetic seat is fixed to the machine table, and a conveying channel and a magnetizing channel are provided on the strong magnetic seat, and the conveying channel and the magnetizing channel are connected. The pushing cylinder is used to drive the pushing rod to move in the vertical direction to insert the magnetic tile from the magnetizing channel into the mounting hole of the iron core fixture.

Images