Frame profile and solar module frame
By setting up a raised rib and a clamping part on the inner wall of the plug cavity of the frame profile, the clamping and fixing of the toothed corner code and the frame profile is solved, and the problems of insufficient lateral strength and connection stability of the frame profile are avoided, and the damage of drilling is avoided Strength or adhesive contamination achieves a fast and stable connection effect.
Patent Information
- Application Number
- CN202420745381.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The lateral strength of the frame profile prepared by the composite material pultrusion process is weak. In the prior art, when the fastener is installed by drilling or adhesively connected with toothed corner codes, it will damage the structural strength or cause pollution.
The inner wall of the plug cavity of the frame profile is provided with raised ribs and clamping parts, and the teeth with toothed corner codes are clamped with the clamping parts to achieve rapid plug-in and fixation, and avoid drilling damages structural strength or adhesive contamination.
The structural strength of the frame profile is enhanced, and the stable connection between the toothed angle code and the frame profile is achieved, which is convenient for rapid installation and avoids structural strength damage and glue pollution.
Smart Images

Figure CN222169736U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of profiles, in particular to a frame profile and a solar energy component frame. Background Art
[0002] The frame profiles prepared by the composite material pultrusion process have weak lateral strength. Two adjacent frame profiles are connected by angle brackets, one end of which is inserted into the plug-in cavity of one frame profile, and the other end of which is inserted into the plug-in cavity of the other frame profile. After the angle bracket is inserted into the plug-in cavity of the frame profile, in order to improve the connection stability between the angle bracket and the frame profile, one way is to drill holes in the side wall of the plug-in cavity to install fasteners, which will damage the structural strength of the frame profile; another way is to fix the angle bracket on the inner wall of the plug-in cavity by gluing, which will produce new pollution.
[0003] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Summary of the invention
[0004] In view of the problems pointed out in the background technology, the utility model provides a frame profile and a solar module frame, which improve the connection stability between the toothed corner bracket and the frame profile and facilitate plug-in installation.
[0005] In order to achieve the above-mentioned utility model purpose, the utility model adopts the following technical solutions:
[0006] In some embodiments, a frame profile is provided, comprising a profile body, wherein a plug-in cavity for plugging in a toothed angle code is formed inside the profile body, at least one protruding rib is provided on at least one inner wall of the plug-in cavity, and the protruding rib extends along the length direction of the plug-in cavity;
[0007] At least one clamping portion is provided on the protruding rib, and the clamping portion is used to clamp with the angle code teeth of the toothed angle code to fix the toothed angle code into the plug-in cavity;
[0008] The fiber fabric is distributed on at least the inner wall of the plug-in cavity where the raised ribs are arranged.
[0009] In some embodiments, a plurality of the raised ribs arranged at intervals are provided on the inner wall of at least one side of the plug-in cavity, the clamping portion is provided on each of the raised ribs, and the clamping portions on two adjacent raised ribs are flush.
[0010] In some embodiments, the protruding ribs are respectively disposed on two opposite inner walls of the plug-in cavity, and the clamping portion is disposed on the protruding ribs;
[0011] Angle code teeth are respectively arranged on opposite sides of the toothed angle code, and the angle code teeth are engaged with the engaging parts on the corresponding sides.
[0012] In some embodiments, a plurality of latching portions are provided on the raised rib, and all or part of the angle code teeth of the toothed angle code are latched with the corresponding latching portions.
[0013] In some embodiments, the locking portion is a notch provided on the raised rib.
[0014] In some embodiments, protrusions are provided on two opposite inner walls of the plug-in cavity, the inner wall where the protrusions are located is adjacent to the inner wall where the protruding ribs are located, and the protrusions are in close proximity to the toothed angle code.
[0015] In some embodiments, the interior of the raised ribs is longitudinal fibers, and the surface is distributed with fiber fabrics.
[0016] In some embodiments, fiber fabrics are distributed on the inner surface and the outer surface of the profile body.
[0017] In some embodiments, a solar panel frame is provided, comprising:
[0018] A frame profile, which is the frame profile as described above;
[0019] The toothed angle code has angle code teeth arranged on its side wall, and the toothed angle code extends into the plug-in cavity of two adjacent frame profiles, and the angle code teeth are engaged with the clamping part in the plug-in cavity.
[0020] In some embodiments, the angle code teeth are arranged on two opposite side walls of the toothed angle code;
[0021] Alternatively, the angle code teeth are arranged on one side wall of the toothed angle code, and saw teeth are arranged on the other opposite side wall.
[0022] Compared with the prior art, the advantages and positive effects of the utility model are:
[0023] In the frame profile disclosed in the present application, a raised rib is provided on the inner wall of the plug-in cavity, and the raised rib has a reinforcing effect on the structural strength of the frame profile. A clamping portion is provided on the raised rib, and one end of the toothed angle bracket is inserted into the plug-in cavity, and the angle bracket teeth are correspondingly clamped with the clamping portion, thereby fixing the toothed angle bracket to the frame profile, realizing a quick plug-in between the toothed angle bracket and the frame profile, and facilitating installation. The clamping of the angle bracket teeth is realized by the built-in clamping portion, and there is no need to drill holes and pass fasteners on the side wall of the frame profile to fix the toothed angle bracket as in the prior art, thereby avoiding reducing the structural strength of the frame profile; or the toothed angle bracket is bonded to the inner wall of the plug-in cavity by gluing, thereby avoiding additional glue pollution.
[0024] After reading the specific embodiments of the present invention in conjunction with the accompanying drawings, other features and advantages of the present invention will become more clear. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0026] Figure 1 A schematic diagram of a solar panel frame according to some embodiments;
[0027] Figure 2 is another schematic diagram of a solar module frame according to some embodiments;
[0028] Figure 3 is another schematic diagram of a solar module frame according to some embodiments;
[0029] Figure 4 A cross-sectional view of a solar module frame according to some embodiments;
[0030] Figure 5 is a schematic diagram of a frame profile according to some embodiments;
[0031] Figure 6 is a schematic diagram of a toothed angle code according to some embodiments;
[0032] Figure 7 is another schematic diagram of a toothed angle code according to some embodiments;
[0033] Figure 8 is another schematic diagram of a toothed angle code according to some embodiments;
[0034] Reference numerals:
[0035] 100, frame profile; 110, plug-in cavity; 120, raised rib; 130, clamping portion; 140, raised portion; 150, mounting edge; 160, profile body;
[0036] 200, toothed angle code; 210, angle code teeth; 220, first insertion arm; 230, second insertion arm; 240, saw teeth. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0038] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0039] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.
[0040] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0041] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0042] The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are merely examples, and the purpose is not to limit the utility model. In addition, the utility model may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the utility model provides various specific examples of processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.
[0043] In some embodiments, a frame profile 100 is disclosed, specifically a composite frame profile, referring to Figures 2 to 5 A plug-in cavity 110 is formed inside the frame profile 100, and the plug-in cavity 110 is used for plugging in the toothed angle code 200.
[0044] Figures 6 to 8 Different schematic diagrams of the toothed angle code 200 are shown. The toothed angle code 200 is an L-shaped structure, including a first insertion arm 220 and a second insertion arm 230. Angle code teeth 210 are respectively arranged on the side walls of the first insertion arm 220 and the second insertion arm 230.
[0045] Two adjacent frame profiles 100 are connected by a toothed angle code 200. Specifically, the first insertion arm 220 of the toothed angle code 200 is inserted into the plug-in cavity 110 of one of the frame profiles 100, and the second insertion arm 230 of the toothed angle code 200 is inserted into the plug-in cavity 110 of the other frame profile 100. The toothed angle code 200 is fixed to the frame profile 100, thereby assembling the two adjacent frame profiles 100 together.
[0046] Figure 1 The figure shows a schematic diagram of adjacent frame profiles 100 after being assembled. Figure 2 and Figure 3 The diagram shows a schematic diagram of one end of the toothed angle code 200 being inserted into the insertion cavity 110 of one of the frame profiles 100 . Figure 4 The figure shows a cross-sectional view of two adjacent frame profiles 100 after being connected. Figure 5 A schematic diagram of a frame profile 100 is shown.
[0047] In the prior art, after the corner code is inserted into the plug-in cavity 110 of the frame profile 100, in order to improve the connection stability between the corner code and the frame profile 100, one method is to drill holes in the side walls of the plug-in cavity 110 to install fasteners, and drilling holes will damage the structural strength of the frame profile 100; another method is to fix the corner code on the inner wall of the plug-in cavity 110 by gluing, and the gluing method will produce new pollution.
[0048] In order to solve the above technical problems, the present embodiment improves the connection structure between the plug-in cavity 110 and the toothed angle code 200. Specifically, at least one protruding rib 120 is provided on the inner wall of at least one side of the plug-in cavity 110, and the protruding rib 120 extends along the length direction of the plug-in cavity 110. At least one clamping portion 130 is provided on the protruding rib 120, and the clamping portion 130 is used to clamp with the angle code teeth 210 of the toothed angle code 200, so as to fix the toothed angle code 200 into the plug-in cavity 110.
[0049] In other words, one end of the toothed angle code 200 is inserted into the plug-in cavity 110, and the angle code teeth 210 are correspondingly engaged with the clamping portion 130, thereby fixing the toothed angle code 200 to the frame profile 100, achieving quick connection between the toothed angle code 200 and the frame profile 100, which is convenient for installation.
[0050] The diagonal code teeth 210 are clamped together by the built-in clamping portion 130, and there is no need to drill holes and insert fasteners on the side walls of the frame profile 100 to fix the toothed corner code 200 as in the prior art, thereby avoiding reducing the structural strength of the frame profile 100; or to glue the toothed corner code 200 to the inner wall of the plug-in cavity 110 by gluing, thereby avoiding additional glue pollution.
[0051] The raised ribs 120 are formed by pultrusion of the frame profile 100 , and the raised ribs 120 enhance the structural strength of the frame profile 100 .
[0052] In some embodiments, a plurality of spaced-apart raised ribs 120 are disposed on the inner wall of at least one side of the insertion cavity 110 . The plurality of raised ribs 120 help to further improve the structural strength of the frame profile 100 .
[0053] Each protruding rib 120 is provided with a clamping portion 130, and the clamping portions 130 on two adjacent protruding ribs 120 are flush. The same angle code tooth 210 of the toothed angle code 200 is clamped with multiple clamping portions 130 at the same height position, which helps to further improve the connection reliability between the toothed angle code 200 and the frame profile 100.
[0054] In this specific embodiment, refer to Figure 4 and Figure 5 Two spaced convex ribs 120 are provided on the inner wall of one side of the plug-in cavity 110, and two clamping parts 130 are provided on each convex rib 120, and the two clamping parts 130 are spaced along the length direction of the convex rib 120. Correspondingly, two angle code teeth 210 are provided on the first insertion arm 220 of the toothed angle code 200, and two angle code teeth 210 are provided on the second insertion arm 230, and the two angle code teeth 210 are clamped with the corresponding two clamping parts 130 one by one.
[0055] In some embodiments, a plurality of clamping parts 130 are provided on the raised rib 120, and the plurality of clamping parts 130 are arranged at intervals along the length direction of the raised rib 120. All or part of the angle code teeth 210 of the toothed angle code 200 are clamped with the corresponding clamping parts 130. Through multiple clamping positions, the connection reliability between the toothed angle code 200 and the frame profile 100 is further improved.
[0056] In some embodiments, two opposite inner walls of the insertion cavity 110 are respectively provided with raised ribs 120 , and a clamping portion 130 is provided on the raised ribs 120 .
[0057] Angle code teeth 210 are respectively provided on opposite sides of the toothed angle code 200, and the angle code teeth 210 are engaged with the engaging portion 130 on the corresponding side. That is to say, angle code teeth 210 are respectively provided on opposite sides of the first insertion arm 220 of the toothed angle code 200, and angle code teeth 210 are also respectively provided on opposite sides of the second insertion arm 230. Taking the insertion of the first insertion arm 220 and the frame profile 100 as an example, the angle code teeth 210 on both sides of the first insertion arm 220 are correspondingly engaged with the engaging portion 130 on the corresponding side in the insertion cavity 110, and the diagonal code teeth 210 are anchored on both sides, which helps to further improve the connection reliability between the toothed angle code 200 and the frame profile 100.
[0058] In some embodiments, the clamping portion 130 is a notch provided on the raised rib 120 for ease of processing and manufacturing. Figure 5 The notch passes through the raised rib 120, so as to facilitate smooth and unobstructed engagement between the angle code tooth 210 and the notch.
[0059] In some embodiments, reference Figure 5 A protrusion 140 is provided on two opposite inner walls of the plug-in cavity 110. The inner wall where the protrusion 140 is located is adjacent to the inner wall where the protruding rib 120 is located. The protrusion 140 is close to the toothed corner code 200, which helps to further improve the connection reliability between the toothed corner code 200 and the frame profile 100.
[0060] In some embodiments, fiber fabric (not shown) is distributed on at least the inner wall of the plug-in cavity 110 provided with the raised ribs 120. The fiber fabric strengthens the raised ribs 120, and helps to improve the anchoring force or pulling force between the toothed corner bracket 200 and the frame profile 100.
[0061] In some embodiments, the interior of the raised ribs 120 is longitudinal fiber, and fiber fabric is distributed on the surface, which further improves the structural strength of the frame profile 100.
[0062] In some embodiments, fiber fabrics are distributed on the inner and outer surfaces of the profile body 160 to enhance the transverse mechanical strength of the profile body 160 .
[0063] In some embodiments, a raised rib 120 is provided on one inner wall of the plug-in cavity 110 , and fiber fabric does not need to be distributed on the other side wall opposite to the raised rib 120 , thereby reducing costs while ensuring that the strength of the profile body 160 meets standards.
[0064] In some embodiments, a mounting edge 150 extending outward is provided on the bottom surface of the profile body 160 , and fiber fabrics are distributed inside the mounting edge 150 near its outer surface and in the middle part along its length direction to enhance the lateral mechanical strength of the mounting edge 150 .
[0065] In some embodiments, the fiber fabric is glass fiber mat or glass fiber cloth or basalt fiber mat or basalt fiber cloth, and the type of fiber fabric is selected according to specific circumstances.
[0066] In some embodiments, a solar module frame is provided, which includes a frame profile 100 and a toothed angle code 200, wherein the frame profile 100 is the frame profile 100 disclosed in the above embodiment. An angle code tooth 210 is arranged on the side wall of the toothed angle code 200, and the toothed angle code 200 extends into the plug-in cavity 110 of two adjacent frame profiles 100, and the angle code tooth 210 is engaged with the clamping portion 130 in the plug-in cavity 110 to assemble the two adjacent frame profiles 100 together.
[0067] In some embodiments, reference Figure 6 and Figure 7 , an angle code tooth 210 is provided on one side wall of the toothed angle code 200, and a sawtooth 240 is provided on the other opposite side wall. That is to say, an angle code tooth 210 is provided on one side of the first insertion arm 220, and a sawtooth 240 is provided on the other opposite side of the first insertion arm 220; an angle code tooth 210 is provided on one side of the second insertion arm 230, and a sawtooth 240 is provided on the other opposite side of the second insertion arm 230. The angle code tooth 210 is located on the inner side of the toothed angle code 200, and the sawtooth 240 is located on the outer side of the toothed angle code 200. Correspondingly, a raised rib 120 is provided on the inner wall of one side of the plug-in cavity 110, and a clamping portion 130 is provided on the raised rib 120.
[0068] The serrations 240 help to increase the friction between the toothed corner bracket 200 and the inner wall of the insertion cavity 110 , thereby improving the connection reliability between the toothed corner bracket 200 and the frame profile 100 .
[0069] In some embodiments, reference Figure 8, angle code teeth 210 are arranged on two opposite side walls of the toothed angle code 200. That is to say, angle code teeth 210 are arranged on two opposite sides of the first insertion arm 220, and angle code teeth 210 are arranged on two opposite sides of the second insertion arm 230. Correspondingly, raised ribs 120 are arranged on two opposite inner walls of the plug-in cavity 110, and the clamping part 130 is arranged on the raised ribs 120, so as to realize the double-sided anchoring of the toothed angle code 200.
[0070] In some embodiments, one or more angle code teeth 210 may be provided on the side walls of the first insertion arm 220 and the second insertion arm 230 of the toothed angle code 200 .
[0071] In some embodiments, after the toothed corner code 200 is inserted into the frame profile 100, the pulling force between the toothed corner code 200 and the frame profile 100 is greater than 200 Newtons.
[0072] In the description of the above embodiments, specific features, structures, materials or characteristics may be combined in a suitable manner in any one or more embodiments or examples.
[0073] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited to this. Any changes or substitutions that can be easily thought of by technicians familiar with the technical field within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A frame profile, comprising a profile body, wherein a plug-in cavity for plugging in a toothed angle code is formed inside the profile body, characterized in that: At least one protruding rib is provided on at least one inner wall of the plug-in cavity, and the protruding rib extends along the length direction of the plug-in cavity; At least one clamping portion is provided on the protruding rib, and the clamping portion is used to clamp with the angle code teeth of the toothed angle code to fix the toothed angle code into the plug-in cavity; The fiber fabric is distributed on at least the inner wall of the plug-in cavity where the raised ribs are arranged.
2. The frame profile according to claim 1, characterized in that: A plurality of spaced-apart raised ribs are provided on at least one inner wall of the plug-in cavity, and a clamping portion is provided on each of the raised ribs. The clamping portions on two adjacent raised ribs are flush.
3. The frame profile according to claim 1, characterized in that: The protruding ribs are respectively arranged on two opposite inner walls of the plug-in cavity, and the clamping portion is arranged on the protruding ribs; Angle code teeth are respectively arranged on opposite sides of the toothed angle code, and the angle code teeth are engaged with the engaging parts on the corresponding sides.
4. The frame profile according to claim 1, characterized in that: A plurality of clamping parts are arranged on the raised rib, and all or part of the angle code teeth of the toothed angle code are clamped with the corresponding clamping parts.
5. The frame profile according to claim 1, characterized in that: The clamping portion is a notch provided on the raised rib.
6. The frame profile according to any one of claims 1 to 5, characterized in that: A protrusion is arranged on two opposite inner walls of the plug-in cavity, the inner wall where the protrusion is located is adjacent to the inner wall where the protruding rib is located, and the protrusion is in close contact with the toothed angle code.
7. The frame profile according to any one of claims 1 to 5, characterized in that: The interior of the raised ribs is longitudinal fibers, and fiber fabrics are distributed on the surface.
8. The frame profile according to any one of claims 1 to 5, characterized in that: Fiber fabrics are distributed on the inner surface and the outer surface of the profile body.
9. A solar panel frame, characterized in that: include: A frame profile, which is the frame profile as claimed in any one of claims 1 to 8; The toothed angle code has angle code teeth arranged on its side wall, and the toothed angle code extends into the plug-in cavity of two adjacent frame profiles, and the angle code teeth are engaged with the clamping part in the plug-in cavity.
10. The solar module frame according to claim 9, characterized in that: The angle code teeth are arranged on two opposite side walls of the toothed angle code; Alternatively, the angle code teeth are arranged on one side wall of the toothed angle code, and saw teeth are arranged on the other opposite side wall.
