Multi-station clamping device for tile shaft spraying
The multi-station clamping device addresses the inefficiency of single-station bearing shaft spraying by enabling simultaneous clamping and spraying of multiple shafts, thereby enhancing productivity.
Patent Information
- Application Number
- CN202420234459.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-31
AI Technical Summary
Existing bearing shaft spraying fixtures typically operate at a single station, requiring sequential clamping and spraying of bearing shafts, which significantly reduces spraying efficiency.
A multi-station clamping device with a rotating mechanism, clamping mechanisms, and a transmission mechanism that allows simultaneous clamping and spraying of multiple bearing shafts, enabling synchronized operation.
The device enhances spraying efficiency by allowing multiple bearing shafts to be clamped and sprayed concurrently, improving overall productivity.
Smart Images

Figure CN222174510U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of multi-station clamping devices for bearing shaft spraying, and more specifically, to a multi-station clamping device for bearing shaft spraying. Background Art
[0002] A bearing in mechanical equipment is used to support the rotational motion of the shaft. It is a bearing composed of a tile and a bearing shell. It has good wear resistance and high temperature resistance and is suitable for heavy-loaded and low-speed machines.
[0003] When the existing bearing shaft spraying fixture is used to clamp the bearing shaft, there is often only one station to clamp the bearing shaft. When the bearing shaft is sprayed, it is often necessary to clamp the bearing shaft first, then start the spraying device for spraying, and then take the bearing shaft that has been sprayed out from the clamping device and replace it with other bearing shafts that have not been sprayed. The bearing shaft spraying and clamping cannot be carried out synchronously, which seriously affects the spraying efficiency. Therefore, a multi-station clamping device for bearing shaft spraying is proposed to solve the above problems. Utility Model Content
[0004] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: a multi-station clamping device for bearing shaft spraying, comprising a base plate, a spraying device is arranged on the base plate, a mounting plate parallel to the base plate is arranged above the base plate, a rotating mechanism is arranged on the base plate, and the output end of the rotating mechanism faces upward and is fixedly connected to the middle part of the bottom end of the mounting plate, a plurality of clamping mechanisms are evenly distributed on the circumference of the mounting plate with the rotating mechanism as the center point, and the clamping mechanism is moved to the bottom of the spraying device through the rotating mechanism, a connecting mechanism is arranged at the bottom end of the plurality of clamping mechanisms, a transmission mechanism is arranged at the bottom end of the base plate, and the rotating mechanism can drive any one of the connecting mechanisms to move above the transmission mechanism and transmit with the transmission mechanism, so as to facilitate the spraying device to spray the bearing shaft.
[0005] Furthermore, the rotating mechanism includes a rotating seat arranged on the base plate, the rotating end of the rotating seat faces upward and is fixedly connected to the middle part of the bottom end of the mounting plate.
[0006] Furthermore, the clamping mechanism includes a rotating table rotatably arranged on the mounting plate, two sliding rods are arranged on the rotating table at intervals, and both ends of the sliding rods are fixedly connected to the rotating table through vertical plates, two connecting blocks are slidably arranged on the two sliding rods, and mounting blocks are arranged on the tops of the two connecting blocks, two springs are fixedly mounted on the two sliding rods, one end of the spring is fixed to the connecting block adjacent to it, and the other end is fixed to the vertical plate adjacent to it, a plurality of clamping components are adjustably arranged on the two mounting blocks, and a bearing shaft clamping position is formed between the plurality of clamping components, two transmission blocks are arranged on the two mounting blocks at intervals, and the two transmission blocks that conflict with each other are a group, and the transmission mechanism is transmission-connected to the two groups of transmission blocks.
[0007] Furthermore, the clamping assembly includes multiple clamping blocks, and the two mounting blocks are each provided with multiple sliding grooves that are equal in number to and correspond to the clamping blocks, and the multiple clamping blocks are slidably connected to their corresponding sliding grooves through sliders, and the sliding grooves are evenly provided with multiple threaded holes, and the clamping blocks are provided with through holes, and the clamping blocks are fixed to the mounting blocks by bolts passing through the through holes and being threadedly connected to the threaded holes, and a bearing shaft clamping position is formed between the clamping blocks on the two mounting blocks.
[0008] Furthermore, the connecting mechanism includes a shell, a transmission shaft, a transmission wheel, a driving gear and a transmission gear. The shell is fixedly connected to the mounting plate, the transmission shaft is vertically arranged inside the shell, and the top of the transmission shaft is coaxially connected to the bottom end of the rotating table, the bottom end of the transmission shaft is fixedly sleeved with a connecting plate, two transmission wheels are spaced apart on the connecting plate at front and rear intervals, the transmission gear is sleeved and fixed on the transmission shaft, the driving gear is rotatably arranged inside the shell and meshes with the transmission gear, and a slot is opened in the middle of the bottom end of the driving gear.
[0009] Furthermore, the transmission mechanism includes two pins, an arc-shaped limit track and a correction component. The arc-shaped limit track is arranged at the upper right end of the base plate. The arc-shaped limit track is in rolling fit with the transmission wheel. The two pins are arranged at the upper right end of the base plate through a lifting cylinder. The two pins are respectively opposite to the two groups of transmission blocks up and down, and are lifted between the transmission blocks of the same group through the lifting cylinder. The correction component is arranged at the upper left end of the base plate, and is opposite to the pin and the arc-shaped limit track left and right.
[0010] Furthermore, the correction component includes a driving motor, a driving cylinder, and an insert block. The driving motor is arranged at the upper left end of the base plate, and its output shaft is coaxially connected to the driving cylinder through a pad. The telescopic end of the driving cylinder faces upward, and the insert block is connected to the telescopic end, which drives the insert block to be inserted into the slot.
[0011] The beneficial effect of the utility model is that the mounting plate is driven to rotate by starting the rotating mechanism, so that the multiple clamping mechanisms on the mounting plate are rotated in turn to be directly above the transmission mechanism, and the clamping mechanisms are transmitted by the transmission mechanism, so that the multiple bearing shafts are clamped on the multiple clamping mechanisms in turn, so that the spraying equipment can spray the bearing shafts, which greatly improves the spraying efficiency.
[0012] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a top view of the utility model;
[0014] Figure 2 It is a side view of the utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the clamping mechanism of the utility model;
[0016] Figure 4 This is a top view of the clamping mechanism of the utility model;
[0017] Figure 5 It is a top view of the transmission wheel and arc-shaped limit track transmission of the utility model;
[0018] Figure 6 This is a schematic diagram of the structure of the connecting mechanism of the utility model.
[0019] In the figure: 1, base plate; 2, rotating seat; 3, mounting plate; 4, rotating table; 5, slide bar; 6, spring; 7, connecting block; 8, mounting block; 9, slide groove; 10, clamping block; 11, bolt; 12, transmission block; 13, lifting cylinder; 14, arc limit track; 15, transmission wheel; 16, plug; 17, driving cylinder; 18, plug; 19, housing; 20, transmission gear; 21, transmission shaft; 22, driving gear; 23, driving motor. DETAILED DESCRIPTION
[0020] The present invention will be further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.
[0021] It should be noted that, in the description of the present invention, the terms "lateral", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0022] Figure 1-Figure 6 A multi-station clamping device for bearing shaft spraying provided by an embodiment of the utility model comprises a base plate 1, a spraying device is arranged on the base plate 1, a mounting plate 3 parallel to the base plate 1 is arranged above the base plate 1, a rotating mechanism is arranged on the base plate 1, and the output end of the rotating mechanism faces upward and is fixedly connected to the middle of the bottom end of the mounting plate 3, a plurality of clamping mechanisms are evenly distributed on the mounting plate 3 with the rotating mechanism as the center point, and the clamping mechanism is moved to the bottom of the spraying device through the rotating mechanism, a connecting mechanism is arranged at the bottom end of the plurality of clamping mechanisms, a transmission mechanism is arranged at the bottom end of the base plate 1, and the rotating mechanism can be Drive any one of the connecting mechanisms to move above the transmission mechanism and transmit with the transmission mechanism, so that the spraying device can spray the bearing shaft. The spraying device includes a driving cylinder, a paint storage box, a delivery pump, a pipeline and a nozzle. The driving cylinder is vertically arranged on the work station, and its telescopic end faces upward and is fixedly connected to a top plate. A paint storage box is arranged on the top plate, and a delivery pump is arranged on the paint storage box. The input end of the delivery pump is connected to the paint storage box through a connecting pipe, and the output end of the delivery pump is connected to a pipeline, and the end of the pipeline vertically penetrates the top plate downward and is provided with a mounting hole, and a nozzle that sprays to the right is arranged on the mounting hole.
[0023] In this embodiment, the rotating mechanism is started to drive the mounting plate 3 to intermittently rotate with the connection point of the rotating mechanism as the center, so that the multiple clamping mechanisms on the mounting plate 3 rotate one by one and transmit to the transmission mechanism, so that the bearing shafts can be placed one by one in the multiple clamping mechanisms for clamping. The clamped bearing shafts continue to be driven to revolve by the rotating mechanism until they move to the top of the nozzle and stop. At this time, the transmission mechanism drives the clamping mechanism to rotate on itself, so that the spraying device can spray the bearing shaft.
[0024] Preferably, as another embodiment of the present invention, the rotating mechanism includes a rotating seat 2 arranged on the base plate 1 , the rotating end of the rotating seat 2 faces upward and is fixedly connected to the middle part of the bottom end of the mounting plate 3 .
[0025] In this embodiment, the rotating seat 2 is composed of a table, a rotating shaft and a servo motor, and is used to drive the mounting plate 3 to rotate intermittently.
[0026] Preferably, as another embodiment of the present invention, the clamping mechanism includes a rotating table 4 rotatably arranged on the mounting plate 3, two sliding rods 5 are arranged on the rotating table 4 at intervals, and both ends of the sliding rods 5 are fixedly connected to the rotating table 4 through vertical plates, two connecting blocks 7 are slidably arranged on the two sliding rods 5, and mounting blocks 8 are arranged on the tops of the two connecting blocks 7, two springs 6 are fixedly mounted on the two sliding rods 5, one end of the spring 6 is fixed to the connecting block 7 adjacent to it, and the other end is fixed to the vertical plate adjacent to it, a plurality of clamping components are adjustable on the two mounting blocks 8, and a bearing shaft clamping position is formed between the plurality of clamping components, two transmission blocks 12 are arranged on the two mounting blocks 8 at intervals, and two mutually conflicting transmission blocks 12 are a group, and the transmission mechanism is connected to the two groups of transmission blocks 12 in transmission.
[0027] In this embodiment, the two groups of transmission blocks 12 are transmitted by the transmission mechanism, so that the transmission blocks 12 are pushed up toward both sides, so that the connecting block 7 and the mounting block 8 are separated from each other. At this time, the spring 6 is compressed to reserve space for the placement of the bearing shaft. After the bearing shaft is placed, the transmission mechanism cancels the transmission, so that the connecting block 7 is reset by the rebound of the spring 6, so that the two mounting blocks 8 move close to each other, and thereby drive the multiple clamping assemblies to move toward the bearing shaft, clamping the bearing shaft between the multiple clamping assemblies.
[0028] Preferably, as another embodiment of the utility model, the clamping assembly includes a plurality of clamping blocks 10, and the two mounting blocks 8 are each provided with a plurality of slide grooves 9 which are equal in number to and correspond to the clamping blocks 10, and the plurality of clamping blocks 10 are slidably connected to the corresponding slide grooves 9 through sliders, and the slide grooves 9 are evenly provided with a plurality of threaded holes, and the clamping blocks 10 are provided with through holes, and the clamping blocks 10 pass through the through holes through bolts 11, and are threadedly connected to the mounting blocks 8 to fix them, and a bearing shaft clamping position is formed between the clamping blocks 10 on the two mounting blocks 8.
[0029] In this embodiment, a plurality of clamping blocks 10 can be slidably adjusted in the corresponding slide grooves 9, and finally the clamping blocks 10 and the mounting blocks 8 are positioned by connecting them with the threaded holes through bolts 11, so as to adapt to the clamping of bearing shafts of different sizes.
[0030] Preferably, as another embodiment of the utility model, the connecting mechanism includes a shell 19, a transmission shaft 21, a transmission wheel 15, a driving gear 22 and a transmission gear 20. The shell 19 is fixedly connected to the mounting plate 3, the transmission shaft 21 is vertically arranged inside the shell 19, and the top end of the transmission shaft 21 is coaxially connected to the bottom end of the rotating table 4, the bottom end of the transmission shaft 21 is fixedly set with a connecting plate, two transmission wheels 15 are arranged on the connecting plate at intervals in the front and rear, the transmission gear 20 is fixedly set on the transmission shaft 21, the driving gear 22 is rotatably arranged inside the shell 19, and meshes with the transmission gear 20, and a slot is opened in the middle of the bottom end of the driving gear 22.
[0031] In this embodiment, the transmission mechanism and the driving gear 22 are used for transmission, so that the driving gear 22 transmits the transmission gear 20 and drives the transmission shaft 21 to rotate, so that the transmission shaft 21 drives the transmission wheel 15 connected thereto to rotate, so as to correct the transmission position of the transmission wheel 15, and at the same time drives the rotating table 4 to rotate during spraying, so that the clamping mechanism on the rotating table 4 drives the clamped bearing shaft to rotate, so as to facilitate spraying.
[0032] Preferably, as another embodiment of the utility model, the transmission mechanism includes two pins 16, an arc-shaped limit track 14 and a correction component. The arc-shaped limit track 14 is arranged at the upper right end of the base plate 1. The arc-shaped limit track 14 is rollingly fitted with the transmission wheel 15. The two pins 16 are arranged at the upper right end of the base plate 1 through the lifting cylinder 13. The two pins 16 are respectively opposite to the two groups of transmission blocks 12 up and down, and are lifted between the transmission blocks 12 of the same group through the lifting cylinder 13. The correction component is arranged at the upper left end of the base plate 1, and is opposite to the pin 16 and the arc-shaped limit track 14 left and right.
[0033] In this embodiment, the correction component can transmit with the driving gear 22 and correct the distribution position of the two transmission wheels 15. After the correction is completed, when the mounting plate 3 rotates intermittently with the connection point of the rotating mechanism as the center, the multiple rotating tables 4 rotate synchronously with the rotation of the mounting plate 3, so that when the rotating table 4 rotates to above the arc-shaped limit track 14, the two transmission wheels 15 at its bottom will roll and fit with the arc-shaped limit track 14, thereby preventing the rotating table 4 from rotating and deviating, so that the pin 16 can transmit with its corresponding transmission block 12 to load and clamp the bearing shaft.
[0034] Preferably, as another embodiment of the utility model, the correction component includes a drive motor 23, a drive cylinder 17, and an insert block 18. The drive motor 23 is arranged at the upper left end of the base plate 1, and its output shaft is coaxially connected to the drive cylinder 17 through a pad. The telescopic end of the drive cylinder 17 faces upward, and the insert block 18 is connected to the telescopic end, which drives the insert block 18 to be inserted into the slot.
[0035] In this embodiment, when the driving gear 22 moves to the top of the insert block 18, the driving cylinder 17 drives the insert block 18 to be inserted into the slot of the driving gear 22, and drives the driving gear 22 to transmit through the driving cylinder 17, so that the driving gear 22 transmits to the through gear 20, and drives the transmission shaft 21 to rotate, and the rotating shaft 21 drives the rotating table 4 to rotate, so that the clamping mechanism on the rotating table 4 drives the bearing shaft to rotate, so that the spraying device sprays it.
[0036] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation scheme. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the embodiments shown and described herein.
Claims
1. A multi-station clamping device for bearing shaft spraying, characterized in that: The invention comprises a base plate (1), a spraying device is arranged on the base plate (1), a mounting plate (3) parallel to the base plate (1) is arranged above the base plate (1), a rotating mechanism is arranged on the base plate (1), and the output end of the rotating mechanism faces upward and is fixedly connected to the middle of the bottom end of the mounting plate (3), a plurality of clamping mechanisms are evenly distributed on the circumference of the mounting plate (3) with the rotating mechanism as the center point, and the clamping mechanisms are moved to the bottom of the spraying device through the rotating mechanism, and the bottom ends of the plurality of clamping mechanisms are all provided with connecting mechanisms, and a transmission mechanism is arranged at the bottom end of the base plate (1), and the rotating mechanism can drive any one of the connecting mechanisms to move to the top of the transmission mechanism and transmit with the transmission mechanism, so that the spraying device can spray the bearing shaft.
2. A multi-station clamping device for bearing shaft spraying according to claim 1, characterized in that: The rotating mechanism comprises a rotating seat (2) arranged on the bottom plate (1), the rotating end of the rotating seat (2) facing upwards and fixedly connected to the middle part of the bottom end of the mounting plate (3).
3. The multi-station clamping device for bearing shaft spraying according to claim 1 is characterized in that: The clamping mechanism comprises a rotating table (4) rotatably arranged on the mounting plate (3), two sliding rods (5) are arranged on the rotating table (4) at intervals, and both ends of the sliding rods (5) are fixedly connected to the rotating table (4) through vertical plates, two connecting blocks (7) are slidably arranged on the two sliding rods (5), and mounting blocks (8) are arranged on the tops of the two connecting blocks (7), two springs (6) are fixedly mounted on the two sliding rods (5), one end of the spring (6) is fixed to the connecting block (7) adjacent to it, and the other end is fixed to the vertical plate adjacent to it, a plurality of clamping components are adjustable on the two mounting blocks (8), and a bearing shaft clamping position is formed between the plurality of clamping components, two transmission blocks (12) are arranged on the two mounting blocks (8) at intervals, and the two mutually abutting transmission blocks (12) form a group, and the transmission mechanism is transmission-connected to the two groups of transmission blocks (12).
4. A multi-station clamping device for bearing shaft spraying according to claim 3, characterized in that: The clamping assembly comprises a plurality of clamping blocks (10), and the two mounting blocks (8) are provided with a plurality of slide grooves (9) which are equal in number to and correspond to the clamping blocks (10), and the plurality of clamping blocks (10) are slidably connected to the corresponding slide grooves (9) via sliders, and the slide grooves (9) are evenly provided with a plurality of threaded holes, and the clamping blocks (10) are provided with through holes, and the clamping blocks (10) are fixed to the mounting blocks (8) by bolts (11) passing through the through holes and being threadedly connected to the threaded holes, so that a bearing shaft clamping position is formed between the clamping blocks (10) on the two mounting blocks (8).
5. The multi-station clamping device for bearing shaft spraying according to claim 3 is characterized in that: The connecting mechanism comprises a housing (19), a transmission shaft (21), a transmission wheel (15), a driving gear (22) and a transmission gear (20); the housing (19) is fixedly connected to the mounting plate (3); the transmission shaft (21) is vertically arranged inside the housing (19); the top end of the transmission shaft (21) is coaxially connected to the bottom end of the rotating platform (4); a connecting plate is fixedly mounted on the bottom end of the transmission shaft (21); two transmission wheels (15) are spaced apart from each other on the connecting plate; the transmission gear (20) is fixedly mounted on the transmission shaft (21); the driving gear (22) is rotatably arranged inside the housing (19) and meshes with the transmission gear (20); a slot is provided in the middle of the bottom end of the driving gear (22).
6. A multi-station clamping device for bearing shaft spraying according to claim 5, characterized in that: The transmission mechanism comprises two plug pins (16), an arc-shaped limit track (14) and a correction component. The arc-shaped limit track (14) is arranged at the upper right end of the base plate (1). The arc-shaped limit track (14) and the transmission wheel (15) are rollingly fitted. The two plug pins (16) are arranged at the upper right end of the base plate (1) through a lifting cylinder (13). The two plug pins (16) are respectively opposite to the two groups of transmission blocks (12) in the upper and lower directions and are lifted between the transmission blocks (12) in the same group through the lifting cylinder (13). The correction component is arranged at the upper left end of the base plate (1) and is opposite to the plug pin (16) and the arc-shaped limit track (14) in the left and right directions.
7. A multi-station clamping device for bearing shaft spraying according to claim 6, characterized in that: The correction component comprises a driving motor (23), a driving cylinder (17), and an insert block (18); the driving motor (23) is arranged at the upper left end of the base plate (1); the output shaft of the driving motor (23) is connected to the driving cylinder (17) via a pad; the telescopic end of the driving cylinder (17) faces upward, the telescopic end is connected to the insert block (18), and drives the insert block (18) to be inserted into the slot.
