Aerogel coating device with thickness control function
By designing aerogel coating device with thickness control, the problem that the existing system cannot be suitable for rolling tubes of different sizes is solved, and the applicability and fabric coating quality are improved for rolling tubes of different diameters are achieved.
Patent Information
- Application Number
- CN202420877706.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing aerogel production and coating systems cannot be used for rolling tubes of different sizes, resulting in less usefulness.
A thickness control aerogel coating device is designed, including a processing box, a motor-driven rotating shaft and a push rod system, for fixing rolling tubes of different diameters, and for implementing fabrics through electric push rods and oblique rod structures. The uniform coating and coiling of the aerogel are used to uniformly distribute and treat excess aerogel.
The applicability to rolling cloth barrels of different diameters is achieved, the coating quality of the fabric and the uniformity of the aerogel are improved, and the practicality of the equipment is enhanced.
Smart Images
Figure CN222174707U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aerogel coating, in particular to an aerogel coating device with thickness control. Background Art
[0002] Aerogel has many advantages such as low density, small pore size, low thermal insulation coefficient, and low sound propagation speed, and is an ideal thermal insulation material. At present, aerogel thermal insulation materials are mainly glass fiber composite silica aerogel thermal insulation materials. Its production process is as follows: the substrate passes through the material spraying area and then enters the heating area. After the heating section, the liquid glue is solidified to produce semi-finished aerogel. Finally, it is rolled into a semi-finished aerogel product at the winding section, and the cloth is coated with aerogel.
[0003] After searching, the existing Chinese patent announcement number is: CN217165093U, which provides an aerogel production coating system. The patent has a fiber felt substrate soaked in glue passing between two glue-controlled rollers. The glue-controlled rollers squeeze the fiber felt substrate to discharge excess silica sol, thereby improving the quality of aerogel felt, reducing surface floating glue and powder loss, saving the amount of silica sol liquid raw materials, and reducing production costs.
[0004] Although the above patent can save the amount of silica sol liquid raw materials and reduce production costs, the above aerogel production coating system still has the following problems: the fabric is rolled up by automatic winding, and the diameters of existing cloth rolls are different, and it cannot be guaranteed that cloth rolls of different sizes can be used, so the practicality is low.
[0005] In view of the above problems, an aerogel coating device with thickness control is proposed. Utility Model Content
[0006] The utility model aims to provide an aerogel coating device with thickness control, which solves the problem that the diameters of existing cloth rolls in the background art are all different, and it is impossible to ensure that cloth rolls of different sizes can be used, resulting in low practicality.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aerogel coating device with thickness control, comprising a processing box, a base is fixedly connected to the right side of the processing box, support columns are fixedly connected to the tops of the front and rear ends of the base, a first motor is fixedly connected to the top of the support column at the rear end, a rotating shaft is fixedly connected to the output end of the first motor, a fixed ring is fixedly connected to the outer ring at the front end of the rotating shaft, an electric push rod is fixedly connected to the rear end of the fixed ring, a moving ring is fixedly connected to the output end of the electric push rod, and the moving ring is slidably connected to the rotating shaft, and the outer wall of the moving ring and the fixed ring are both rotating. It is rotatably connected with an inclined rod, and the other end of the inclined rod is rotatably connected with an arc plate, the front end outer ring of the rotating shaft is rotatably connected with a rotating circle, and the rotating circle is fixedly connected to the front end support column, the top of the processing box is fixedly connected with a barrel, the left outer wall of the barrel is provided with a pump body, and the liquid suction end of the pump body passes through the barrel and is embedded in the bottom, the liquid outlet end of the pump body is fixedly connected with a connecting pipe, and the connecting pipe passes through the processing box, the bottom of the connecting pipe is fixedly connected with a delivery pipe, and the bottom of the delivery pipe is fixedly connected with an evenly distributed spraying pipe, the right inner wall of the processing box is fixedly connected with a cylinder, and a flattening component is provided on the left side of the processing box.
[0008] By adopting the above technical solution, the internal aerogel is extracted through the pump body, the aerogel is coated on the fabric, the winding drum is fixed by the arc plate, the rotating circle and the support column on the left side can be disassembled, and the winding drum is placed on the outer wall of the arc plate.
[0009] As a further description of the above technical solution: the flattening assembly includes a support plate, which is fixedly connected to the inner walls of the front and rear ends of the processing box, a second motor is passed through and fixedly connected to the interior of the support plate at the front end, a driving pulley is fixedly connected to the output end of the second motor, and a connecting plate is fixedly connected between the middle ends of the support plates.
[0010] By adopting the above technical solution, the cloth is transported through the connecting plate, and a cleaning pad is provided on the surface of the connecting plate.
[0011] As a further description of the above technical solution: a guide plate is fixedly connected to the output end of the cylinder, and a material receiving box is fixedly connected to the bottom right side of the processing box.
[0012] By adopting the above technical solution, the aerogel on the cloth is controlled by the guide plate and transported to the receiving box.
[0013] As a further description of the above technical solution: a rotating rod is internally rotatably connected between the left sides of the support plate, and a driven pulley is fixedly connected to the outer ring at the front end of the rotating rod.
[0014] By adopting the above technical solution, the rotating rod is driven to rotate by the rotation of the driven pulley.
[0015] As a further description of the above technical solution: a belt is arranged between the driving pulley and the driven pulley.
[0016] By adopting the above technical solution, the driven pulley is driven to rotate by the driving pulley and the belt.
[0017] As a further description of the above technical solution: the outer ring at the rear end of the rotating rod is fixedly connected with a driving gear, a rotating column is arranged on the top of the rotating rod, and the rotating column is rotatably connected with the inside of the support plate.
[0018] By adopting the above technical solution, the driving gear is driven to rotate by the rotation of the rotating rod.
[0019] As a further description of the above technical solution: the outer ring at the rear end of the rotating column is fixedly connected with a driven gear, and the driven gear is meshed and connected with the driving gear.
[0020] By adopting the above technical solution, the driven gear is driven to rotate by the driving gear.
[0021] As a further description of the above technical solution: the rotating rod and the outer ring of the rotating column are both fixedly connected with evenly distributed rolling wheels.
[0022] By adopting the technical solution, the cloth is rolled by the rolling wheel to avoid wrinkles.
[0023] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0024] 1. The utility model provides an aerogel coating device with thickness control. First, the first motor drives the rotating shaft to rotate, and the electric push rod drives the moving circle to move, so that the inclined rod opens the arc plate toward the outer wall. At the same time, the inclined rod of the fixed circle also opens the arc plate, and the cloth rolls of different diameters are fixed, which is convenient for winding up the coated cloth.
[0025] 2. The utility model provides an aerogel coating device with thickness control, which drives the driving pulley to rotate through the second motor, and drives the driven pulley to rotate through the driving pulley and the belt, so that the rotating rod rotates, and the driving gear is engaged with the driven gear, so that the driven gear and the internal rotating column rotate, and the rolling wheels at the upper and lower ends rotate, so as to level the fabric, facilitate coating, and improve the quality of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2 It is a schematic diagram of the exploded structure of the curved plate of the utility model;
[0028] Figure 3 It is a schematic diagram of the cross-sectional structure of the processing box of the utility model;
[0029] Figure 4 It is a schematic diagram of the exploded structure of the support plate of the utility model.
[0030] In the figure: 1. processing box; 2. base; 3. barrel; 4. pump body; 5. connecting pipe; 6. spray pipe; 7. support column; 8. first motor; 9. rotating shaft; 10. fixed circle; 11. inclined rod; 12. electric push rod; 13. moving circle; 14. arc plate; 15. rotating circle; 16. support plate; 17. receiving box; 18. cylinder; 19. guide plate; 20. conveying pipe; 21. second motor; 22. driving pulley; 23. belt; 24. driven pulley; 25. rotating rod; 26. driving gear; 27. driven gear; 28. rotating column; 29. crushing wheel; 30. connecting plate. DETAILED DESCRIPTION
[0031] The following will refer to the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] In order to further understand the content of the utility model, the utility model is described in detail with reference to the accompanying drawings.
[0033] Reference Figure 1 and Figure 3 The utility model is an aerogel coating device with thickness control, comprising a processing box 1, a base 2 is fixedly connected to the right side of the processing box 1, a barrel 3 is fixedly connected to the top of the processing box 1, a pump body 4 is arranged on the left outer wall of the barrel 3, and the pump body 4 liquid extraction end passes through the barrel 3 and is embedded in the bottom, a connecting pipe 5 is fixedly connected to the liquid outlet end of the pump body 4, and the connecting pipe 5 passes through the processing box 1, a delivery pipe 20 is fixedly connected to the bottom of the connecting pipe 5, and a uniformly distributed spraying pipe 6 is fixedly connected to the bottom of the delivery pipe 20, and the aerogel in the barrel 3 is extracted through the pump body 4 The aerogel is transported through the connecting pipe 5 and the conveying pipe 20, and the aerogel is sprayed onto the cloth through the spraying pipe 6. The inner wall on the right side of the processing box 1 is fixedly connected with a cylinder 18, and the output end of the cylinder 18 is fixedly connected with a guide plate 19. The bottom of the right side of the processing box 1 is fixedly connected with a receiving box 17. The cylinder 18 is extended and retracted to move the guide plate 19 upward. The guide plate 19 is triangular in shape. The excess aerogel on the cloth is processed, and the excess aerogel is guided into the receiving box 17 through the guide plate 19 for centralized processing.
[0034] Reference Figure 2 The tops of both front and rear ends of the base 2 are fixedly connected with support columns 7, the top of the rear support column 7 is fixedly connected with a first motor 8, the output end of the first motor 8 is fixedly connected with a rotating shaft 9, the front end outer ring of the rotating shaft 9 is fixedly connected with a fixed ring 10, the rear end of the fixed ring 10 is fixedly connected with an electric push rod 12, the output end of the electric push rod 12 is fixedly connected with a moving ring 13, and the moving ring 13 is slidably connected to the rotating shaft 9, the moving ring 13 and the outer wall of the fixed ring 10 are both rotatably connected with an inclined rod 11, the other end of the inclined rod 11 is rotatably connected with an arc plate 14, the front end outer ring of the rotating shaft 9 is rotatably connected with the rotating ring 1 5, and the rotating circle 15 is fixedly connected to the front end support column 7, and the rotating shaft 9 is driven by the first motor 8 to rotate, so that the fixed circles 10 at the front and rear ends are rotated, and the moving circle 13 is pushed to move by the electric push rod 12, and the outer wall of the moving circle 13 and the inclined rod 11 are rotated, and the inclined rod 11 and the arc plate 14 are rotated to open the arc plate 14 toward the outer wall, and the inclined rods 11 and the arc plate 14 at the front and rear ends are rotated, and the inclined rod 11 and the fixed circle 10 are rotated, so that the arc plate 14 is opened at the same time, and the cloth rolls of different diameters are fixed, so that the coated cloth can be rolled up conveniently.
[0035] Reference Figure 4 A rolling assembly is provided on the left side of the processing box 1, and the rolling assembly includes a support plate 16, the support plate 16 is fixedly connected to the inner walls of the front and rear ends of the processing box 1, a second motor 21 is penetrated and fixedly connected inside the front end support plate 16, a driving pulley 22 is fixedly connected to the output end of the second motor 21, a connecting plate 30 is fixedly connected between the middle ends of the support plate 16, a rotating rod 25 is rotatably connected inside the left side of the support plate 16, a driven pulley 24 is fixedly connected to the front end outer ring of the rotating rod 25, a belt 23 is provided between the driving pulley 22 and the driven pulley 24, a driving gear 26 is fixedly connected to the rear end outer ring of the rotating rod 25, a rotating column 28 is provided on the top of the rotating rod 25, and the rotating column 28 is connected to the support The support plate 16 is internally rotatably connected, and the outer ring of the rear end of the rotating column 28 is fixedly connected with a driven gear 27, and the driven gear 27 is meshed with the driving gear 26. The rotating rod 25 and the outer ring of the rotating column 28 are fixedly connected with evenly distributed rolling wheels 29. The driving pulley 22 is driven to rotate by the second motor 21, and the driven pulley 24 is driven to rotate by the driving pulley 22 and the belt 23, so that the rotating rod 25 inside the driven pulley 24 rotates, and the driving gear 26 is driven to rotate by the rotation of the rotating rod 25. The driving gear 26 is meshed with the driven gear 27, so that the driven gear 27 and the internal rotating column 28 are rotated, so that the rolling wheel 29 rotates, the fabric is leveled, and it is convenient for coating.
[0036] Working principle: The second motor 21 drives the driving pulley 22 to rotate, and the driving pulley 22 and the belt 23 drive the driven pulley 24 to rotate, so that the rotating rod 25 inside the driven pulley 24 rotates, and the driving gear 26 is driven to rotate by the rotating rod 25. The driving gear 26 is meshed with the driven gear 27, so that the driven gear 27 and the internal rotating column 28 rotate, so that the rolling wheel 29 rotates, the fabric is leveled, and it is convenient to apply the coating, the aerogel in the barrel 3 is extracted through the pump body 4, the aerogel is transported through the connecting pipe 5 and the conveying pipe 20, and the aerogel is sprayed onto the cloth through the spraying pipe 6, and the cylinder 18 is extended and retracted to move the guide plate 19 upward The guide plate 19 is triangular in shape, and the excess aerogel on the cloth is processed. The guide plate 19 makes the excess aerogel flow into the receiving box 17 for centralized processing. The first motor 8 drives the rotating shaft 9 to rotate, so that the fixed rings 10 at the front and rear ends rotate, and the electric push rod 12 pushes the moving ring 13 to move, and the outer wall of the moving ring 13 and the inclined rod 11 rotate, and the inclined rod 11 and the arc plate 14 rotate to open the arc plate 14 toward the outer wall, and the inclined rods 11 and the arc plate 14 at the front and rear ends rotate, and the inclined rod 11 and the fixed ring 10 rotate, so that the arc plate 14 is opened at the same time, and the cloth rolls of different diameters are fixed, so that the coated cloth can be rolled up conveniently.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An aerogel coating device with thickness control, comprising a processing box (1), Features: The processing box (1) is fixedly connected to a base (2) on the right side, and the tops of the front and rear ends of the base (2) are fixedly connected to support columns (7), and the top of the support column (7) at the rear end is fixedly connected to a first motor (8), and the output end of the first motor (8) is fixedly connected to a rotating shaft (9), and the front end outer ring of the rotating shaft (9) is fixedly connected to a fixed ring (10), and the rear end of the fixed ring (10) is fixedly connected to an electric push rod (12), and the output end of the electric push rod (12) is fixedly connected to a moving ring (13), and the moving ring (13) is slidably connected to the rotating shaft (9), and the outer walls of the moving ring (13) and the fixed ring (10) are both rotatably connected to an inclined rod (11), and the other end of the inclined rod (11) is rotatably connected to an arc plate ( 14), the front end outer ring of the rotating shaft (9) is rotatably connected with a rotating ring (15), and the rotating ring (15) is fixedly connected to the front end support column (7), the top of the processing box (1) is fixedly connected with a barrel (3), the left outer wall of the barrel (3) is provided with a pump body (4), and the pumping end of the pump body (4) passes through the barrel (3) and is embedded in the bottom, the liquid outlet end of the pump body (4) is fixedly connected with a connecting pipe (5), and the connecting pipe (5) passes through the processing box (1), the bottom of the connecting pipe (5) is fixedly connected with a conveying pipe (20), and the bottom of the conveying pipe (20) is fixedly connected with a uniformly distributed spraying pipe (6), the right inner wall of the processing box (1) is fixedly connected with a cylinder (18), and the left side of the processing box (1) is provided with a rolling component.
2. An aerogel coating device with thickness control according to claim 1, Features: The flattening assembly comprises a support plate (16), wherein the support plate (16) is fixedly connected to the inner walls at the front and rear ends of the processing box (1), a second motor (21) passes through and is fixedly connected to the interior of the front end of the support plate (16), a driving pulley (22) is fixedly connected to the output end of the second motor (21), and a connecting plate (30) is fixedly connected between the middle ends of the support plate (16).
3. The aerogel coating device with thickness control according to claim 1, Features: The output end of the cylinder (18) is fixedly connected to a guide plate (19), and the right bottom of the processing box (1) is fixedly connected to a material receiving box (17).
4. The aerogel coating device with thickness control according to claim 2, Features: A rotating rod (25) is rotatably connected inside the left side of the support plate (16), and a driven pulley (24) is fixedly connected to the outer ring at the front end of the rotating rod (25).
5. The aerogel coating device with thickness control according to claim 2, Features: A belt (23) is arranged between the driving pulley (22) and the driven pulley (24).
6. The aerogel coating device with thickness control according to claim 4, Features: The outer ring at the rear end of the rotating rod (25) is fixedly connected to a driving gear (26), and a rotating column (28) is arranged on the top of the rotating rod (25), and the rotating column (28) is rotatably connected to the inside of the supporting plate (16).
7. The aerogel coating device with thickness control according to claim 6, Features: The outer ring at the rear end of the rotating column (28) is fixedly connected with a driven gear (27), and the driven gear (27) is meshingly connected with the driving gear (26).
8. The aerogel coating device with thickness control according to claim 6, Features: The outer rings of the rotating rod (25) and the rotating column (28) are both fixedly connected with evenly distributed rolling wheels (29).