Automatic production line for electronic ear tags
By designing an automated production line for electronic earmarks, using loading, moving, rotating, coding, radium engraving and unloading mechanisms, the problem of low automation in the existing technology has been solved, high-efficiency automated production has been achieved, and the product has been improved. Quality and capacity.
Patent Information
- Application Number
- CN202420981392.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing electronic ear tag processing methods are mainly semi-automated or manual processing, resulting in low automation and low processing efficiency, making it difficult to ensure product quality.
An automated production line for electronic earmarks is designed, including loading, moving, rotating, coding, radium engraving and cutting mechanisms, through vibrating discs, linear guide rails, transverse and longitudinal material pushing components, rotating discs, lifting components, radium Components such as engraving components and feeding channels realize automated control throughout the process and reduce manual intervention.
It realizes fully automated production of electronic earmarks, improves product quality and production capacity, reduces costs, has a high degree of automation, has less manual intervention, and improves processing efficiency and yield.
Smart Images

Figure CN222176335U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ear tag production equipment, in particular to an automatic production line for electronic ear tags. Background Art
[0002] Electronic ear tags are an important part of current smart animal husbandry, and are mainly used for traceability management of animal husbandry. Currently, the processing methods of electronic ear tags are mainly semi-automatic or manual, with low production efficiency and difficult to guarantee product quality. Utility Model Content
[0003] The utility model aims to provide an automated production line for electronic ear tags, so as to solve the problems of low automation and low processing efficiency in the existing electronic ear tag processing, and to achieve the purpose of improving product quality, increasing production capacity and reducing costs.
[0004] To achieve the above purpose, the utility model provides the following technical solution: an automated production line for electronic ear tags, comprising:
[0005] A feeding mechanism, used for feeding and sorting the electronic ear tags;
[0006] The material transfer mechanism is arranged on one side of the feeding mechanism and is used to transport the sorted electronic ear tags to the feeding station;
[0007] The rotating mechanism is arranged on one side of the material transfer mechanism, and is used to receive the electronic ear tag conveyed by the material transfer mechanism, and change the position of the electronic ear tag by rotating;
[0008] The coding mechanism is arranged on the rotating mechanism and serves as a coding station for coding the electronic ear tag;
[0009] The laser engraving mechanism is arranged on the rotating mechanism and serves as a laser engraving station for laser engraving and testing electronic ear tags;
[0010] The unloading mechanism is arranged on one side of the rotating mechanism and serves as an unloading station for unloading and counting electronic ear tags.
[0011] As a further improvement of the above technical solution:
[0012] The feeding mechanism comprises a vibration plate and a linear guide rail connected to the outlet of the vibration plate.
[0013] The material transfer mechanism includes a transverse material pushing component and a longitudinal material pushing component. The transverse material pushing component is used to receive the electronic ear tag transported by the linear guide rail and transport it to the longitudinal material pushing component. The longitudinal material pushing component is used to transport the electronic ear tag to the rotating mechanism.
[0014] The rotating mechanism comprises a rotating disk and a rotating driving mechanism. The rotating disk is provided with a placement position matching the work station for placing the electronic ear tag.
[0015] The laser engraving mechanism comprises a lifting component and a laser engraving component. The laser engraving component is arranged on the lifting component and is used for adjusting the height of the laser engraving component.
[0016] The material unloading mechanism comprises a material unloading component and a material receiving channel, and the electronic ear tag is transported from the rotating mechanism to the material receiving channel through the material unloading component.
[0017] A good product channel and a defective product channel are arranged at the lower part of the material receiving channel, a rotating baffle is arranged at the upper part of the material receiving channel, and the good product channel or the defective product channel can be opened by adjusting the rotating baffle, and a defective material box is arranged at the outlet of the defective product channel.
[0018] A good product box is arranged below the good product channel, and a feed box conveyor belt and a discharge box conveyor belt are arranged below the good product box.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] The utility model solves the problem of low automation and low processing efficiency of existing electronic ear tag processing. It can realize automatic loading, feeding, coding, laser engraving, testing, unloading, and full process automation control, with high automation and less manual intervention, thus achieving the purpose of improving product quality, increasing production capacity, and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is one of the overall structural diagrams of the utility model;
[0022] Figure 2 For this utility model Figure 1 The enlarged schematic diagram at A in the middle;
[0023] Figure 3 This is the second schematic diagram of the overall structure of the utility model;
[0024] Figure 4 This is the third schematic diagram of the overall structure of the utility model;
[0025] Figure 5 This is a schematic diagram of the material receiving channel structure of the utility model;
[0026] Figure 6 It is a schematic diagram of the internal structure of the material receiving channel of the utility model.
[0027] Figure numerals: 1. feeding mechanism; 11. vibration plate; 12. linear guide rail; 2. material transfer mechanism; 21. horizontal pushing assembly; 22. longitudinal pushing assembly; 3. rotating mechanism; 31. rotating plate; 32. placement position; 4. coding mechanism; 5. laser engraving mechanism; 51. lifting assembly; 52. laser engraving assembly; 6. unloading mechanism; 61. unloading assembly; 62. material receiving channel; 621. good product channel; 622. defective product channel; 623. rotating baffle; 624. defective material box; 625. good product material box; 626. feed box conveyor belt; 627. discharge box conveyor belt. DETAILED DESCRIPTION
[0028] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0029] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate directions or positions, and the relationship is based on the directions or positional relationships shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] like Figures 1 to 4 As shown, the automated production line of the electronic ear tag of this embodiment includes:
[0033] The feeding mechanism 1 comprises a vibration plate 11 and a linear guide rail 12 connected to the outlet of the vibration plate 11 . The vibration plate 11 is used for feeding and sorting the electronic ear tags; after feeding and sorting, the tags enter the linear guide rail 12 .
[0034] The material transfer mechanism 2 is arranged on one side of the feeding mechanism 1, and is used to transport the sorted electronic ear tags to the feeding station; it includes a transverse material pushing component 21 and a longitudinal material pushing component 22. The transverse material pushing component 21 is used to receive the electronic ear tags transported by the linear guide rail 12 and transport them to the longitudinal material pushing component 22. The longitudinal material pushing component 22 is used to transport the electronic ear tags to the rotating mechanism 3. Both the longitudinal material pushing component 22 and the transverse material pushing component 21 are electric cylinder linear modules.
[0035] The rotating mechanism 3 is arranged on one side of the material transfer mechanism 2, and is used to receive the electronic ear tag conveyed by the material transfer mechanism 2, and change the position of the electronic ear tag by rotating; the rotating mechanism 3 includes a rotating disk 31 and a rotating drive mechanism, and the rotating disk 31 is provided with a placement position 32 matching the position, which is used to place the electronic ear tag. The rotating drive mechanism arranged at the bottom of the rotating disk 31 can control and drive the rotating disk 31 to change the current position of the electronic ear tag.
[0036] The coding mechanism 4 is arranged on the rotating mechanism 3 as a coding station for coding the electronic ear tag; the specific structure of the coding station is not shown here, and its function is to code the chip in the electronic ear tag. This method is a conventional technical means in the field and is not detailed here.
[0037] The laser engraving mechanism 5 is arranged on the rotating mechanism 3 as a laser engraving station for laser engraving and testing the electronic ear tag; the laser engraving mechanism 5 includes a lifting component 51 and a laser engraving component 52, and the laser engraving component 52 is arranged on the lifting component 51 for adjusting the height of the laser engraving component 52. The laser engraving component 52 is used for laser engraving the electronic ear tag, and the laser engraving component 52 also has a visual module, which can detect the laser engraved surface, and is connected to a display to display the product quantity, qualified rate, etc.
[0038] The unloading mechanism 6 is arranged on one side of the rotating mechanism 3 and serves as an unloading station for unloading and counting electronic ear tags. Figures 5 and 6As shown, the material discharging mechanism 6 includes a material discharging component 61 and a material receiving channel 62, and the electronic ear tag is transported from the rotating mechanism 3 to the material receiving channel 62 through the material discharging component 61. The material discharging component 61 also adopts an electric linear module to push the electronic ear tag into the material receiving channel 62. A good product channel 621 and a defective product channel 622 are arranged at the lower part of the material receiving channel 62, and a rotating baffle 623 is arranged at the upper part of the material receiving channel 62. The good product channel 621 or the defective product channel 622 is selected to be opened by adjusting the rotating baffle 623. The rotating baffle 623 here is driven by a motor, and the motor control end is connected to the detection end. When the detection is qualified, the rotating baffle 623 is driven to swing to the entrance of the defective product channel 622, so that the electronic ear tag enters the good product channel 621 and enters the good product material box 625 below. When the detection is unqualified, the rotating baffle 623 is driven to swing to the entrance of the good product channel 621, so that the electronic ear tag enters the defective product channel 622, and then enters the defective product material box 624.
[0039] In order to reduce manual intervention, a feed box conveyor belt 626 and a discharge box conveyor belt 627 are provided below the good product box 625. According to the count of the visual module, if the current good product box 625 is full, the current good product box 625 is removed and the next good product box 625 is fed in through the conveyor belt. The whole process has little manual intervention, and can realize automatic loading, coding, marking, testing, and unloading. The high degree of automation improves the processing efficiency and the high yield rate.
[0040] The working principle of this utility model:
[0041] When in use, the user sets the laser engraving image and depth on the computer and debugs the entire device. After debugging, the electronic ear tag to be processed is introduced into the vibration plate 11 manually or by special mechanical equipment. Through the vibration of the vibration plate 11, the electronic ear tag enters the linear guide 12 in a specified form. When it reaches the end of the linear guide 12, it is pushed into the longitudinal pusher assembly 22 by the transverse pusher assembly 21, and the longitudinal pusher assembly 22 pushes the ear tag to the placement position 32 of the rotating plate 31. Then the rotating plate 31 rotates to move it to the coding station, and the coding mechanism 4 codes the chip of the electronic ear tag. After the coding is completed, the rotating disk 31 rotates and drives it to the laser engraving station. The electronic ear tag is engraved by the laser engraving component 52. The visual module detects the laser engraved electronic ear tag and records the data to obtain the qualified result. The result is converted into the control of the motor of the rotating baffle 623 to open the corresponding channel. Then the rotating disk 31 is rotated to the unloading station. The unloading component 61 moves to push the electronic ear tag from the placement position 32 to the receiving channel 62 for unloading. Repeat the above steps to realize automatic marking processing.
[0042] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.
Claims
1. An automated production line for electronic ear tags, characterized in that: include: A feeding mechanism (1) is used for feeding and sorting the electronic ear tags; The material transfer mechanism (2) is arranged on one side of the feeding mechanism (1) and is used to transfer the electronic ear tags after feeding and sorting to the feeding station; The rotating mechanism (3) is arranged on one side of the material transfer mechanism (2) and is used to receive the electronic ear tag transported by the material transfer mechanism (2) and change the position of the electronic ear tag by rotating; A coding mechanism (4) is arranged on the rotating mechanism (3) and serves as a coding station for coding the electronic ear tag; The laser engraving mechanism (5) is arranged on the rotating mechanism (3) and serves as a laser engraving station for laser engraving and testing the electronic ear tag; The unloading mechanism (6) is arranged on one side of the rotating mechanism (3) and serves as an unloading station for unloading and counting electronic ear tags.
2. The automated production line of electronic ear tags according to claim 1, characterized in that: The feeding mechanism (1) comprises a vibration plate (11) and a linear guide rail (12) connected to an outlet of the vibration plate (11).
3. The automated production line of electronic ear tags according to claim 2, characterized in that: The material transfer mechanism (2) comprises a transverse material pushing component (21) and a longitudinal material pushing component (22); the transverse material pushing component (21) is used to receive the electronic ear tag transported by the linear guide rail (12) and transport it to the longitudinal material pushing component (22); the longitudinal material pushing component (22) is used to transport the electronic ear tag to the rotating mechanism (3).
4. The automated production line of electronic ear tags according to claim 1, characterized in that: The rotating mechanism (3) comprises a rotating disk (31) and a rotating drive mechanism. A placement position (32) matching the work station is correspondingly arranged on the rotating disk (31) and is used for placing the electronic ear tag.
5. The automated production line of electronic ear tags according to claim 1, characterized in that: The laser engraving mechanism (5) comprises a lifting component (51) and a laser engraving component (52); the laser engraving component (52) is arranged on the lifting component (51) and is used for adjusting the height of the laser engraving component (52).
6. The automated production line of electronic ear tags according to claim 1, characterized in that: The material unloading mechanism (6) comprises a material unloading component (61) and a material receiving channel (62), and the electronic ear tag is transported from the rotating mechanism (3) to the material receiving channel (62) through the material unloading component (61).
7. The automated production line for electronic ear tags according to claim 6, characterized in that: The lower part of the material receiving channel (62) is provided with a good product channel (621) and a defective product channel (622), and the upper part of the material receiving channel (62) is provided with a rotating baffle (623). The good product channel (621) or the defective product channel (622) is selectively opened by adjusting the rotating baffle (623), and a defective product box (624) is provided at the outlet of the defective product channel (622).
8. The automated production line of electronic ear tags according to claim 7, characterized in that: A good product box (625) is arranged below the good product channel (621), and a feed box conveyor belt (626) and a discharge box conveyor belt (627) are arranged below the good product box (625).
