Polishing machine for grinding circular bead of cylinder body of continuous casting clamping cylinder
By designing a polishing machine for rounded corner grinding of continuous casting clamping cylinder blocks, combined with vertical car structure and cantilever drilling, the problems of deformation, low accuracy and high cost of cylinder block polishing equipment when processing on lathes are solved, achieving high efficiency, Accurate rounded corner polishing reduces operating costs and rail damage, improving production efficiency and product quality.
Patent Information
- Application Number
- CN202420478399.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-13
AI Technical Summary
Existing cylinder polishing equipment is prone to deformation of the cylinder when processed on the lathe, with low accuracy, complex structure, inconvenient operation, high cost, and damage caused by rail friction, affecting production efficiency and product quality.
A polishing machine for grinding round corners of continuous cast clamping cylinder block is designed, combining vertical car structure and cantilever drilling, using supporting columns, cantilevers, spindle boxes, polishing discs, support seats, bearings, chucks, rotary drives and other components. , through the lifting drive mechanism and clamping mechanism, the product can be hovered and polished at any position, improve process concentration, reduce intermediate processes, and reduce costs.
It improves polishing accuracy and production efficiency, reduces product collision risks, reduces operating costs, simplifies operating procedures, significantly improves product quality, reduces guide rail damage, and improves lathe capacity utilization rate.
Smart Images

Figure CN222177198U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machining, in particular to a polishing machine for grinding the rounded corners of a continuous casting clamping cylinder body. Background Art
[0002] Currently, the cylinder body is polished on a lathe, and the cylinder body is fixed on the lathe in a horizontal manner. The cylinder body and the grinding device for polishing the cylinder body are moved by a moving system on the lathe to polish the cylinder body. The cylinder body is easily deformed, the processing accuracy is low, the polishing equipment has a complex structure, is inconvenient to operate, and has a very high processing cost. In addition, the guide rails of the lathe moving system are subjected to large forces, resulting in severe damage to the guide rail friction pair. Utility Model Content
[0003] The utility model provides a polishing machine for grinding the rounded corners of a cylinder body of a continuous casting clamping cylinder, which can reduce the operation cost.
[0004] A polishing machine for rounding the corners of a continuous casting clamping cylinder body comprises a base, a support column, a cantilever, a spindle box, and a polishing disk. One end of the support column is fixed to the base, one end of the cantilever cooperates with the support column, the spindle box cooperates with the cantilever, and the polishing disk is fixed to the output end of the spindle box. It also includes a support seat, a bearing, a chuck, and a rotary driver. The support seat is located below the polishing disk, the support seat is fixed to the base, a bearing mounting hole and a accommodating chamber connected to the bearing mounting hole are provided on the support seat, the bearing cooperates with the bearing mounting hole, the rotary driver is located in the accommodating chamber and fixed to the support seat, the chuck cooperates with the bearing, and one end of the chuck passes through the bearing and is connected to the rotary driver.
[0005] Furthermore, it also includes a lifting drive mechanism, the cantilever is slidably matched with the support column, and the cantilever is connected to the lifting drive mechanism.
[0006] Furthermore, the lifting drive mechanism includes a motor and a screw rod, the motor is connected to the screw rod, a threaded hole is provided on the cantilever, and the screw rod and the threaded hole on the cantilever are matched through threads.
[0007] Furthermore, it also includes a clamping mechanism, a pressure block is provided on the side wall of the support seat, a T-shaped slot is provided on the base, and the clamping mechanism passes through the T-shaped slot and is connected to the pressure block.
[0008] Further, the clamping mechanism includes: a clamping plate, the clamping plate is located in the T-slot;
[0009] A screw rod, one end of which is fixed to the clamping plate;
[0010] The other end of the screw rod passes through the T-slot and the pressing block in sequence and is connected to the pressing nut, so that the pressing block is clamped between the pressing nut and the base.
[0011] Furthermore, a plurality of first teeth are provided on the groove wall surface of the T-shaped groove, a first tooth groove is formed between two adjacent first teeth, a plurality of second teeth are provided on the clamping plate, a second tooth groove is formed between two adjacent second teeth, the first teeth cooperate with the second tooth groove, and the second teeth cooperate with the first tooth groove.
[0012] The advantages of the utility model are:
[0013] The utility model is composed of a support column, a cantilever, a spindle box, a polishing disc, a support seat, a bearing, a chuck, and a rotary driver. It is equivalent to cleverly combining the vertical lathe structure and the cantilever drill together, and can perform hovering polishing operations on any position of the product; by adding parts such as a support seat, a bearing, a chuck, and a rotary driver, the process concentration of the product is greatly improved. Since the finished product is polished and only the rounded corners are polished, it will not have a big impact on the overall environment. The product can be circulated and polished after grinding, which speeds up the production progress and improves efficiency. In addition, since the intermediate transfer and turning processes of the finished parts are omitted, the risk of product collision is greatly reduced, and the quality of the product can be significantly improved. At the same time, as a release of the production capacity of the horizontal car, this polishing machine can be interspersed by the grinder operator to complete the polishing, reducing the operating cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of a polishing machine for grinding the rounded corners of a continuous casting clamping cylinder body according to the utility model.
[0015] Figure 2 Side view of the base and support assembly.
[0016] Figure 3 It is a cross-sectional view of the base and the workpiece.
[0017] Figure 4 A partial schematic diagram of the base.
[0018] Figure 5 Schematic diagram of the splint.
[0019] Base 1, T-slot 1a, first tooth 1b, support column 2, cantilever 3, slide rail 3a, spindle box 4, locking assembly 4a, polishing disc 5, support seat 6, bearing mounting hole 6a, accommodating chamber 6b, pressure block 6c, bearing 7, chuck 8, rotary drive 9, motor 10, screw 11, clamping plate 12, second tooth 12a, screw 13, and locking nut 14. DETAILED DESCRIPTION
[0020] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0021] like Figures 1 to 5The utility model of the polishing machine for rounded corner grinding of the cylinder body of the continuous casting clamping cylinder comprises a base 1, a support column 2, a cantilever 3, a spindle box 4, a polishing disc 5, a support seat 6, a bearing 7, a chuck 8, and a rotary driver 9. One end of the support column 2 is fixed to the base 1, and one end of the cantilever 3 is matched with the support column 2. The cantilever 3 is slidably matched with the support column 2. The utility model also comprises a lifting drive mechanism, and the cantilever 3 is connected to the lifting drive mechanism. The surface of the support column 2 is provided with a sliding groove, and the sliding groove extends along the axial direction of the support column 2. The cantilever 3 is provided with a through hole, and the hole wall of the through hole is provided with a protrusion. The support column 2 passes through the through hole on the cantilever 3. When the cantilever 3 is lifted or lowered, the protrusion is slidably matched with the sliding groove, which not only plays a guiding role, but also prevents the cantilever 3 from rotating.
[0022] The lifting drive mechanism includes a motor 10 and a screw rod 11. The motor 10 is connected to the screw rod 11. A threaded hole is provided on the cantilever 3. The screw rod 11 is threadedly matched with the threaded hole on the cantilever 3. Since the cantilever 3 is restricted in the circumferential direction, the screw rod 11 and the cantilever 3 form a screw mechanism. When the motor 10 drives the screw rod 11 to rotate, the cantilever 3 is lifted and lowered by the action of the screw mechanism.
[0023] Although the lifting drive mechanism can overcome the gravity of the cantilever 3 and prevent the cantilever 3 from falling without operation, in order to reduce the burden of the lifting drive mechanism, in this embodiment, a preferred method is that a spring (the spring is not shown in the figure) is sleeved on the support column 2, one end of the spring abuts against the cantilever 3, and the other end of the spring abuts against the base 1 or the step provided on the support column 2. The support effect of the spring on the cantilever 3 reduces the burden of the lifting drive mechanism on the cantilever 3.
[0024] The spindle box 4 cooperates with the cantilever 3. In this embodiment, a slide rail 3a is provided on the cantilever 3, and the slide rail 3a extends along the transverse direction of the cantilever 3. A sliding groove is provided on the spindle box 4, and the sliding groove is slidably matched with the slide rail 3a, so that the spindle box 4 can move along the transverse direction of the cantilever 3.
[0025] A locking assembly 4a is provided on the spindle box 4, which consists of a handle and a locking shaft fixed to the handle. The locking shaft is threadedly connected to the spindle box 4. When the operator pushes the spindle box 4 to move horizontally along the cantilever 3 to a required position, the locking shaft is fed toward the cantilever 3 by rotating the handle, and finally the locking shaft and the cantilever 3 are abutted against each other, thereby locking the spindle box 4 on the cantilever 3.
[0026] The polishing disc 5 is fixed to the output end of the spindle box 4. The polishing disc 5 is used to grind the fillet of the continuous casting clamping cylinder body A. The structure of the polishing disc 5 is prior art and will not be described in detail here.
[0027] The support seat 6 is located below the polishing disk 5, and the support seat 6 is fixed to the base 1. The support seat 6 and the base 1 can be fixed by welding or other methods. For example, in this embodiment, a clamping mechanism is also included. The side wall of the support seat 6 is provided with a pressure block 6c, and the base 1 is provided with a T-slot 1a. The clamping mechanism passes through the T-slot 1a and is connected to the pressure block 6c.
[0028] The clamping mechanism includes a clamping plate 12, a screw rod 13, and a clamping nut 14. The clamping plate 12 is located in the T-slot 1a; one end of the screw rod 13 is fixed to the clamping plate 12; the other end of the screw rod 13 passes through the T-slot 1a and the pressure block 6c in turn and is connected to the clamping nut 14, so that the pressure block 6c is clamped between the clamping nut 14 and the base 1.
[0029] The groove wall surface of the T-shaped groove 1a is provided with a plurality of first teeth 1b, and a first tooth groove is formed between two adjacent first teeth 1b. The clamping plate 12 is provided with a plurality of second teeth 12a, and a second tooth groove is formed between two adjacent second teeth 12a. The first teeth 1b cooperate with the second tooth groove, and the second teeth 12a cooperate with the first tooth groove. This structure is equivalent to two racks meshing with each other. After the racks mesh with each other, a stable combination is formed for the clamping plate 12, so that the clamping plate 12 can resist the axial force generated during the processing to avoid the position of the support seat 6 from changing, thereby stabilizing the position of the support seat 6.
[0030] The support seat 6 is provided with a bearing mounting hole 6a and a receiving chamber 6b communicating with the bearing mounting hole 6a, the bearing 7 is matched with the bearing mounting hole 6a, the rotary driver 9 is located in the receiving chamber 6b and is fixed to the support seat 6, the chuck 8 is matched with the bearing 7, and one end of the chuck 8 passes through the bearing 7 and is connected to the rotary driver 9. The rotary driver 9 is a motor, for example, the rotary driver 9 preferably adopts an electric motor.
[0031] The use process of the utility model is:
[0032] Place the continuous casting clamping cylinder body A on the chuck 8, clamp the continuous casting clamping cylinder body A through the chuck 8, drive the cantilever 3 to descend through the lifting drive, and make the polishing disk 5 descend to the working position, start the spindle box 4 and the rotating drive 9, the spindle box 4 drives the polishing disk 5 to rotate, the rotating drive 9 drives the chuck 8 to rotate, the continuous casting clamping cylinder body A rotates with the chuck 8, and the polishing disk 5 polishes the fillet B of the continuous casting clamping cylinder body A, and the fillet B of the continuous casting clamping cylinder body A is located at the end of the inner hole of the continuous casting clamping cylinder body A.
Claims
1. A polishing machine for rounding the corners of a continuous casting clamping cylinder body, comprising a base (1), a support column (2), a cantilever (3), a spindle box (4), and a polishing disc (5), wherein one end of the support column (2) is fixed to the base (1), one end of the cantilever (3) is matched with the support column (2), the spindle box (4) is matched with the cantilever (3), and the polishing disc (5) is fixed to the output end of the spindle box (4), characterized in that: The invention also comprises a support seat (6), a bearing (7), a chuck (8), and a rotary driver (9); the support seat (6) is located below the polishing plate (5); the support seat (6) is fixed to the base (1); a bearing mounting hole (6a) and a receiving chamber (6b) communicating with the bearing mounting hole (6a) are provided on the support seat (6); the bearing (7) cooperates with the bearing mounting hole (6a); the rotary driver (9) is located in the receiving chamber (6b) and is fixed to the support seat (6); the chuck (8) cooperates with the bearing (7); one end of the chuck (8) passes through the bearing (7) and is connected to the rotary driver (9).
2. The polishing machine for rounded corners of the continuous casting clamping cylinder according to claim 1, characterized in that: It also comprises a lifting drive mechanism, the cantilever (3) and the support column (2) are slidably matched, and the cantilever (3) is connected to the lifting drive mechanism.
3. The polishing machine for rounded corners of the continuous casting clamping cylinder according to claim 2, characterized in that: The lifting drive mechanism comprises a motor (10) and a screw rod (11); the motor (10) is connected to the screw rod (11); a threaded hole is provided on the cantilever (3); the screw rod (11) and the threaded hole on the cantilever (3) are threadedly matched.
4. The polishing machine for rounded corners of the continuous casting clamping cylinder according to claim 1, characterized in that: It also comprises a clamping mechanism, a side wall of the support seat (6) is provided with a pressing block (6c), a T-shaped slot (1a) is provided on the base (1), and the clamping mechanism passes through the T-shaped slot (1a) and is connected to the pressing block (6c).
5. The polishing machine for rounded corners of the continuous casting clamping cylinder according to claim 1, characterized in that: The clamping mechanism comprises: a clamping plate (12), the clamping plate (12) being located in the T-shaped groove (1a); A screw rod (13), one end of which is fixed to the clamping plate (12); The clamping nut (14) and the other end of the screw rod (13) pass through the T-slot (1a) and the pressure block (6c) in sequence and are connected to the clamping nut (14), so that the pressure block (6c) is clamped between the clamping nut (14) and the base (1).
6. The polishing machine for rounded corners of the continuous casting clamping cylinder body according to claim 5, characterized in that: A plurality of first teeth (1b) are provided on the groove wall surface of the T-shaped groove (1a), and a first tooth groove is formed between two adjacent first teeth (1b); a plurality of second teeth (12a) are provided on the clamping plate (12), and a second tooth groove is formed between two adjacent second teeth (12a); the first teeth (1b) cooperate with the second tooth groove, and the second teeth (12a) cooperate with the first tooth groove.
