Non-stop multifunctional full-automatic profile discharging and packaging device

Abstract

The utility model provides a non-stop multifunctional full-automatic sectional material discharging and packaging device which comprises a roller assembly line, and a first material receiving platform and a second material receiving platform are arranged on the two sides of the front edge of the roller assembly line respectively. An automatic packing machine is arranged in the middle section of the roller assembly line, and a controller is arranged on one side of the automatic packing machine. A material kicking device is arranged at the tail section of the roller assembly line, and a blanking platform is arranged on the corresponding side of the material kicking device; a first sensor and a second sensor are arranged at the positions, corresponding to the packaging machine, of the roller assembly line. A first blanking temporary storage area is arranged between the roller assembly line and the first receiving platform; and a second blanking temporary storage area is arranged between the roller assembly line and the second receiving platform. According to the full-automatic sectional material packaging machine, full-automatic operation from discharging to packaging of sectional materials is achieved, labor is saved, production efficiency is improved, various sectional materials can be packaged, and the application range is wide.

Description

Technical Field

[0001] The utility model belongs to the technical field of profile production equipment, in particular to a non-stop multifunctional fully automatic profile blanking and packaging device. Background Art

[0002] Profiles are geometrically shaped objects made of iron or steel with a certain strength and toughness through processes such as rolling, extrusion, and casting. These materials possess specific dimensions, cross-sectional shapes, and mechanical and physical properties. Profiles can be used alone or processed into other products, and are often used in building structures, manufacturing, and installation.

[0003] During the production process of profiles, a receiving platform is often set up at the discharge end of the profile production line, and the profiles conveyed from the profile production line are then received by the receiving platform. When the profiles are conveyed to the receiving platform, the profiles on the receiving platform are manually removed and placed aside to avoid the profiles piling up on the receiving platform and affecting normal transmission. When the profiles placed aside reach a certain amount, they are packaged using a baler. This manual method of receiving materials from the receiving platform and packaging the profiles is very labor-intensive, and the receiving platform is often only used for one type of profile. If another type of profile is to be replaced for packaging, the incoming material conveyor line of the receiving platform must be rebuilt, affecting production efficiency. Therefore, the research purpose of the present utility model is to provide a profile unloading and packaging device that has high production efficiency, does not stop, can be fully automated, and is convenient for packaging a variety of profiles. Summary of the Invention

[0004] In view of the deficiencies in the prior art, the utility model provides a non-stop, multifunctional, fully automatic profile unloading and packaging device.

[0005] The technical solution of the utility model is: a non-stop multifunctional fully automatic profile unloading and packaging device, comprising a roller assembly line, wherein a first material receiving platform and a second material receiving platform are respectively provided on both sides of the front edge of the roller assembly line; an automatic packaging machine is provided in the middle section of the roller assembly line, and a controller is provided on one side of the automatic packaging machine; a kicking device is provided at the end section of the roller assembly line, and a blanking platform is provided on the corresponding side of the kicking device;

[0006] The roller assembly line includes a conveyor frame, a roller, and a transmission chain. Several rollers are arranged on the conveyor frame at equal intervals, and one end of all the rollers is connected to the transmission chain.

[0007] The roller assembly line is provided with a first sensor and a second sensor at a position corresponding to the baler;

[0008] A first blanking temporary storage area is provided between the drum assembly line and the first material receiving platform; a second blanking temporary storage area is provided between the drum assembly line and the second material receiving platform; a first lifting platform is provided in the first blanking temporary storage area, and a second lifting platform is provided in the second blanking temporary storage area;

[0009] A lifting and receiving device is provided at the bottom of the front edge of the drum assembly line;

[0010] The baler, the first sensor, and the second sensor are all connected to the controller via cables.

[0011] Furthermore, a plurality of material receiving plates are longitudinally arranged at the top end of the lifting material receiving device.

[0012] Furthermore, the baler is provided with two guide wheels at its front edge, the two guide wheels are arranged facing the center of the roller assembly line, and the straight line where the two guide wheels are located is perpendicular to the center line of the roller assembly line.

[0013] Furthermore, the kicking device includes a pushing cylinder and a pushing plate, and the pushing plate is arranged on the pushing cylinder; the kicking device is equipped with a third sensor, which is arranged at the end of the roller assembly line and is connected to the pushing cylinder through a cable.

[0014] Furthermore, a plurality of auxiliary kicking slide plates are provided at the end of the roller assembly line on a side corresponding to the kicking device.

[0015] Furthermore, a first pushing device is provided on one side of the first material receiving platform, and a first ejecting device is provided at the bottom end thereof; a first pushing sensor and a first counting sensor are provided at the end of the first material receiving platform, the first pushing sensor is connected to the first pushing device for sampling, and the first counting sensor is connected to the first lifting platform, the first ejecting device, and the lifting material receiving device for sampling in sequence.

[0016] Furthermore, a second pushing device is provided on one side of the second material receiving platform, and a second ejection device is provided at the bottom end thereof; a second pushing sensor and a second counting sensor are provided at the end of the second material receiving platform, the second pushing sensor is connected to the second pushing device for sampling, and the second counting sensor is connected to the second lifting platform and the second ejection device for sampling in turn.

[0017] Beneficial effects of the utility model:

[0018] 1. In the design of this utility model, two material receiving platforms are set at the front edge of the drum assembly line, which can be used to package different profiles and has a wide range of applications;

[0019] 2. In the design of the present invention, the profiles can be unloaded from the discharge end of the production line to the receiving platform, packaged on the assembly line, and unloaded after packaging without stopping the machine, which greatly saves labor costs and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is one of the three-dimensional structural diagrams of the present utility model;

[0021] Figure 1-1 for Figure 1 A partial enlarged view of part A in the middle;

[0022] Figure 1-2 for Figure 1 A partial enlarged view of part B in the middle;

[0023] Figure 2 This is the second schematic diagram of the three-dimensional structure of the utility model;

[0024] Figure 2-1 for Figure 2 A partial enlarged view of the middle C section;

[0025] Figure 2-2 for Figure 2 A partial enlarged view of the middle D part;

[0026] Figure 3 This is the third schematic diagram of the three-dimensional structure of the utility model;

[0027] Figure 3-1 for Figure 3 A partial enlarged view of part E in the middle.

[0028] Figure markings: 1. Drum assembly line; 2. Packing machine; 3. Controller; 4. Kicking device; 5. Blanking platform; 6. First receiving platform; 7. Second receiving platform; 8. First blanking temporary storage area; 9. Second blanking temporary storage area; 10. Lifting receiving device; 101. Conveyor rack; 102. Drum; 103. Transmission chain; 201. First sensor; 202. Second sensor; 203. Guide wheel; 401. Pushing cylinder; 402. Pushing plate; 403. Third sensor; 404. Auxiliary kicking slide; 601. First pushing device; 602. First ejecting device; 603. First pushing sensor; 604. First counting sensor; 701. Second pushing device; 702. Second ejecting device; 703. Second pushing sensor; 704. Second counting sensor; 801. First pushing platform; 901. Second pushing platform; 1011. Blanking plate. DETAILED DESCRIPTION

[0029] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the present invention and its application or use. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to make the present invention thorough and complete and to fully convey the scope of the present invention to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of components and steps, the composition of materials, numerical expressions, and numerical values ​​set forth in these embodiments should be interpreted as merely exemplary and not as limiting.

[0030] The terms "first," "second," and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are simply used to distinguish different parts. Terms such as "include" or "comprising" mean that the elements preceding the term include the elements listed after the term, and do not exclude the possibility of also including other elements. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0031] like Figure 1-3 As shown, a non-stop multifunctional fully automatic profile unloading and packaging device includes a roller assembly line 1, with a first material receiving platform 6 and a second material receiving platform 7 respectively provided on both sides of the front edge of the roller assembly line 1; an automatic packaging machine 2 is provided in the middle section of the roller assembly line 1, and a controller 3 is provided on one side of the automatic packaging machine 2; a kicking device 4 is provided at the end section of the roller assembly line 1, and a blanking platform 5 is provided on the corresponding side of the kicking device 4;

[0032] The roller assembly line 1 includes a conveyor frame 101, rollers 102, and a transmission chain 103. Several rollers 102 are arranged on the conveyor frame 101 at equal intervals, and one end of all rollers 102 is connected to the transmission chain 103.

[0033] The roller assembly line 1 is provided with a first sensor 201 and a second sensor 202 at a position corresponding to the baler 2;

[0034] A first blanking temporary storage area 8 is provided between the drum assembly line 1 and the first material receiving platform 6; a second blanking temporary storage area 9 is provided between the drum assembly line 1 and the second material receiving platform 7; a first lifting platform 801 is provided in the first blanking temporary storage area 8, and a second lifting platform 901 is provided in the second blanking temporary storage area 9;

[0035] A lifting material receiving device 10 is provided at the bottom of the front edge of the drum assembly line 1;

[0036] The baler 2 , the first sensor 201 , and the second sensor 202 are all connected to the controller 3 via cables.

[0037] A plurality of material receiving plates 1011 are longitudinally arranged at the top end of the lifting material receiving device 10 .

[0038] The baler 2 is provided with two guide wheels 203 at its front edge. The two guide wheels 203 are arranged facing the center of the roller assembly line 1 , and the straight line where the two guide wheels 203 are located is perpendicular to the center line of the roller assembly line 1 .

[0039] The kicking device 1 includes a pushing cylinder 401 and a pushing plate 402, and the pushing plate 402 is arranged on the pushing cylinder 401; the kicking device 4 is equipped with a third sensor 403, which is arranged at the end of the drum assembly line 1 and is connected to the pushing cylinder 401 through a cable.

[0040] At the end of the drum assembly line 1, a plurality of auxiliary kicking slide plates 404 are provided on the side corresponding to the kicking device 4.

[0041] A first pushing device 601 is provided on one side of the first material receiving platform 6, and a first ejecting device 602 is provided at the bottom end thereof; a first pushing sensor 603 and a first counting sensor 604 are provided at the end of the first material receiving platform 6, the first pushing sensor 603 is connected to the first pushing device 601 for sampling, and the first counting sensor 604 is connected to the first lifting platform 801, the first ejecting device 602, and the lifting material receiving device 10 for sampling in sequence.

[0042] A second pushing device 701 is provided on one side of the second material receiving platform 7, and a second ejecting device 702 is provided at the bottom end thereof; a second pushing sensor 703 and a second counting sensor 704 are provided at the end of the second material receiving platform 7, the second pushing sensor 703 is connected to the second pushing device 701 for sampling, and the second counting sensor 704 is connected to the second lifting platform 901 and the second ejecting device 702 for sampling in sequence.

[0043] Example 1

[0044] Because a transmission chain 103 is provided at one end of the roller 102 on the roller assembly line 1, the heights of the end faces on both sides of the roller assembly line 1 are inconsistent (one end face of the transmission chain 103 is higher than the other end face). When the profile is conveyed from the production line to the first receiving platform 6, the sensor of the first pushing device 601 senses the profile and triggers the first kicking device 4 to push the profile into the first blanking temporary storage area 8. When the number of profiles in the first blanking temporary storage area 8 reaches the set value of the first counting sensor 604, The first pushing platform 801 and the lifting material receiving device 10 are simultaneously raised upward to be flush with the end face of one side of the transmission chain 103 of the roller assembly line 1. Then the first pushing device 602 pushes the stacked profiles from the top of the first pushing platform 801 to the top several material receiving plates 1011 of the lifting material receiving device 10. Finally, the lifting material receiving device 10 descends, and the stacked profiles on its top fall onto the front roller 102 of the roller assembly line 1, and move toward the end of the roller assembly line 1 as the roller 102 rolls.

[0045] Example 2

[0046] When the profile is conveyed from the production line to the second material receiving platform 7, the sensor of the second pushing device 701 senses the profile and triggers the second pushing device 701 to push the profile into the second blanking temporary storage area 9. When the number of profiles in the second blanking temporary storage area 9 reaches the set value of the second counting sensor 704, the first pushing platform 801 rises upward to a height that is level with the end face of the roller assembly line 1. Then the second pushing device 702 pushes the stacked profiles from the top of the second pushing platform 901 to the front roller 102 of the roller assembly line 1, and moves toward the end of the roller assembly line 1 as the roller 102 rolls.

[0047] Example 3

[0048] The stacked profiles move from the front edge of the roller assembly line 1 to its end, and are first position-corrected by the two guide wheels 203 at the front end of the baler 2, and then pass through the first sensor 201 and the second sensor 202 respectively. When both sensors sense the profiles, the roller assembly line 1 stops rolling, and the baler 2 starts to pack the profiles. After a brief stop (3 seconds), the roller assembly line 1 continues to roll and drives the profiles to continue moving. The packing spacing of the profiles can be achieved by setting the intermittent rolling time of the roller assembly line 1 by the controller 3. After the packaged profiles are conveyed to the end of the roller assembly line 1 and are sensed by the third sensor 403, the third sensor 403 triggers the kicking device 4 to push the packaged profiles to the side of the blanking platform 5, and the profiles fall onto the blanking platform 5 via the auxiliary kicking slide 402.

[0049] Among them, see Figure 2 It can be seen that driving devices are provided at the ends of the front and rear sections of the drum assembly line. The two driving devices are connected to the controller through cables. The controller can control and adjust the drum assembly line through the two driving devices.

[0050] Thus far, various embodiments of the present invention have been described in detail. To avoid obscuring the concept of the present invention, some details well known in the art have not been described. Based on the above description, those skilled in the art will fully understand how to implement the technical solutions disclosed herein.

[0051] The above-described embodiments represent only some of the embodiments of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present utility model, and these modifications and improvements fall within the scope of protection of the present utility model. Therefore, the scope of protection of the present utility model patent shall be based on the appended claims.

Claims

1. A non-stop multifunctional fully automatic profile unloading and packaging device, characterized by: It comprises a roller assembly line, wherein a first material receiving platform and a second material receiving platform are respectively arranged on both sides of the front edge of the roller assembly line; an automatic baler is arranged in the middle section of the roller assembly line, and a controller is arranged on one side of the automatic baler; a kicking device is arranged at the end section of the roller assembly line, and a material dropping platform is arranged on the corresponding side of the kicking device; The roller assembly line includes a conveyor frame, a roller, and a transmission chain. A plurality of rollers are arranged on the conveyor frame at equal intervals, and one end of all the rollers is connected by a transmission chain. The drum assembly line is provided with a first sensor and a second sensor at a position corresponding to the baler; A first blanking temporary storage area is provided between the drum assembly line and the first material receiving platform, and a second blanking temporary storage area is provided between the drum assembly line and the second material receiving platform; a first lifting platform is provided in the first blanking temporary storage area, and a second lifting platform is provided in the second blanking temporary storage area; A lifting and receiving device is provided at the front bottom of the drum assembly line; The baler, the first sensor, and the second sensor are all connected to the controller via cables.

2. The non-stop multifunctional fully automatic profile unloading and packaging device according to claim 1 is characterized by: A plurality of material receiving plates are longitudinally arranged on the top end of the lifting material receiving device.

3. The non-stop multifunctional fully automatic profile unloading and packaging device according to claim 1 is characterized by: The baler is provided with two guide wheels at its front edge, the two guide wheels are arranged facing the center of the roller assembly line, and the straight line where the two guide wheels are located is perpendicular to the center line of the roller assembly line.

4. The non-stop multifunctional fully automatic profile unloading and packaging device according to claim 1 is characterized by: The kicking device includes a pushing cylinder and a pushing plate, wherein the pushing plate is arranged on the pushing cylinder; the kicking device is equipped with a third sensor, which is arranged at the end of the roller assembly line and is connected to the pushing cylinder through a cable.

5. The non-stop multifunctional fully automatic profile unloading and packaging device according to claim 1 is characterized by: A plurality of auxiliary kicking slide plates are arranged at the end of the roller assembly line on a side corresponding to the kicking device.

6. The non-stop multifunctional fully automatic profile unloading and packaging device according to claim 1 is characterized by: A first material pushing device is provided on one side of the first material receiving platform, and a first ejecting device is provided at the bottom end thereof; a first material pushing sensor and a first counting sensor are provided at the end of the first material receiving platform, the first material pushing sensor is connected to the first material pushing device for sampling, and the first counting sensor is connected to the first pushing platform, the first ejecting device, and the lifting material receiving device for sampling in sequence.

7. The non-stop multifunctional fully automatic profile unloading and packaging device according to claim 1 is characterized by: A second material pushing device is provided on one side of the second material receiving platform, and a second ejecting device is provided at the bottom end thereof; a second material pushing sensor and a second counting sensor are provided at the end of the second material receiving platform, the second material pushing sensor is connected to the second material pushing device for sampling, and the second counting sensor is connected to the second pushing platform and the second ejecting device for sampling in sequence.

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