Sweeper for coal washing belt conveyor
By designing a cleaner for coal-washing belt machines, using the nozzle flushing technology of the water collector and high-pressure water pump system, the problem that existing sweepers cannot effectively remove wet coal blocks is solved, and the cleaning and wear protection of the conveyor belt is achieved.
Patent Information
- Application Number
- CN202420755549.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing belt machine cleaning machines cannot effectively remove wet coal during the cleaning process, and the scraper and roller brushes cause wear to the conveyor belt.
Design a cleaner for coal-cleaning belt machine, adopts a water collector and high-pressure water pump system, sprays high-pressure water to the conveyor belt through the nozzle, the spray hole of the cleaning pipe faces the belt conveyor, and the adhered coal blocks are washed away by high-speed water flow. , and drain the flushed coal into the coal washing tank through the drain pipe.
Effective cleaning of coal blocks on the conveyor belt is achieved, avoiding wear on the conveyor belt and improving the cleaning effect.
Smart Images

Figure CN222180859U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of belt conveyor cleaners, in particular to a cleaner used for a coal washing belt conveyor. Background Art
[0002] Coal washing refers to the process of separating the mined coal into different grades with different components and specific gravity through the impact of water flow, and removing dust and waste rock to obtain clean coal. When washing coal, the coal blocks need to be transported to the coal washing pool by a belt conveyor for coal washing. Since the coal blocks themselves contain moisture, some small pieces of coal blocks will adhere to the conveyor belt of the belt conveyor during transportation. Therefore, a cleaning machine is needed to clean the conveyor belt during the transportation of coal blocks.
[0003] The existing cleaning machine is generally a scraper cleaning machine or a roller brush cleaning machine installed at the end of the conveyor belt. The scraper is in contact with the conveyor belt to scrape off the coal blocks adhering to the conveyor belt during the movement of the conveyor belt, or the roller brush is rotated so that the roller brush rotates relative to the conveyor belt to clean the coal blocks adhering to the conveyor belt. However, during the cleaning process, the scraper and the roller brush cannot clean the coal blocks adhering to the conveyor belt because the coal blocks are wet and sticky, and both the scraper and the roller brush will scratch the conveyor belt, accelerating the wear of the conveyor belt. To this end, we propose a cleaning device for a coal washing belt conveyor. Utility Model Content
[0004] In view of the deficiency of existing belt conveyor cleaners that they cannot clean thoroughly, the utility model provides a cleaner for a coal washing belt conveyor, which has the advantage of being able to fully clean the coal blocks on the conveyor belt through flushing with a nozzle, thereby solving the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] A cleaner for a coal washing belt conveyor is designed, comprising a water collecting tank, which is arranged below the belt conveyor, and sealing connecting plates are fixedly installed on both sides of the top of the water collecting tank, and an arc plate extending outward is installed on one side of the water collecting tank, and a scraper is arranged on the other side of the water collecting tank, and the scraper and the two ends of the arc plate are respectively connected to the sealing connecting plate, the top of the sealing connecting plate is fixed on the belt conveyor, and a gap is arranged between the end of the arc plate and the belt conveyor, and the scraper is located below the belt conveyor and the gap between the two is matched;
[0007] A cleaning pipe is provided inside the water collecting tank, both ends of which are fixed on the side of the sealing connecting plate, and a number of spray holes are opened at equal intervals on the side of the cleaning pipe, the spray holes face the belt conveyor, one end of the cleaning pipe extends out of the water collecting tank, and the end of the cleaning pipe extending out of the water collecting tank is connected to the pumping mechanism;
[0008] The bottom of the water collecting tank is detachably connected with a drain pipe through a pipe joint, and the drain pipe is communicated with the interior of the water collecting tank.
[0009] Preferably, a plurality of connecting frames are provided on the top edge of the connecting plate, and the connecting frames are connected to the frame body of the belt conveyor.
[0010] Preferably, the pumping mechanism includes a mounting plate, which is mounted on the side of the connecting plate, on which a high-pressure water pump is mounted, the outlet of the high-pressure water pump is connected to a water outlet pipe, and the end of the water outlet pipe is connected to one end of the cleaning pipe through a flange joint.
[0011] Preferably, the bottom of the water collection tank is a funnel structure, and the pipeline joint is located at the bottom of the funnel structure.
[0012] Preferably, both ends of the top of the sump are located below the conveyor belt and there is a gap between the top and the bottom of the conveyor belt.
[0013] Compared with the prior art, when the utility model is in use, the external water source can be transported into the cleaning pipe through the high-pressure water pump and sprayed toward the conveyor belt through the spray hole at high speed, so that the conveyor belt is fully flushed and no wear is caused to the conveyor belt during the flushing process, thereby improving the use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the utility model.
[0015] Figure 2 This is a schematic diagram of the water collecting tank structure of the utility model.
[0016] Figure 3 It is a side view of the belt conveyor and water collecting trough structure of the utility model.
[0017] In the figure: 1. frame; 2. bracket; 3. water inlet pipe; 4. high-pressure water pump; 5. water outlet pipe; 6. sealing connecting plate; 7. flange joint; 8. mounting plate; 9. water collecting trough; 10. conveyor belt; 11. drain pipe; 12. spray hole; 13. cleaning pipe; 14. driving roller shaft; 15. pipe joint; 16. driving motor; 17. supporting roller; 18. connecting frame; 19. curved plate; 20. scraper. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figures 1 to 3 The utility model provides a technical solution: a cleaner for a coal washing belt conveyor, comprising a water collecting tank 9, the water collecting tank 9 is arranged below the belt conveyor, and sealing connecting plates 6 are fixedly installed on both sides of the top of the water collecting tank 9, and the top of the sealing connecting plate 6 is fixed on the belt conveyor;
[0020] The following is an introduction to the specific use of the belt conveyor. In actual use, a plurality of support rollers 17 are installed in the frame 1, and a driving roller shaft 14 is provided at both ends of the frame 1. The driving roller shaft is connected through the conveyor belt 10, and the conveyor belt is made of support rollers 17, so that the conveyor belt 10 has a large span and will not bend. Then the driving roller shaft 14 rotates under the drive of the driving motor 16, so that the conveyor belt 10 rotates. The bottom of the frame 1 can be fixed to the ground through the bracket 2, as shown in FIG. Figure 1 As shown, the water collecting trough 9 proposed by the utility model is arranged below the discharge end of the conveyor belt 10, and a plurality of connecting frames 18 are provided on the top edge of the sealing connecting plate 6, and the connecting frames 18 are connected to the frame body of the belt conveyor, that is, the connecting frames 18 are connected to the frame 1.
[0021] like Figure 3 As shown, during use, the coal blocks can be transported from the bottom end of the conveyor belt 10 to the top end thereof, and under the action of inertia, they move along a parabolic trajectory (such as Figure 3 The coal (as shown by the arrow A) falls into the coal washing pool for coal washing processing.
[0022] The specific structure of the water collection tank is introduced below. Figure 3 As shown, an arc plate 19 extending outward is installed on one side of the water collecting tank 9, and a scraper 20 is provided on the other side of the water collecting tank 9. The scraper 20 and the two ends of the arc plate 19 are respectively connected to the sealing connecting plate 6. The top of the sealing connecting plate 6 is fixed on the belt conveyor, and a gap is provided between the end of the arc plate 19 and the belt conveyor. Figure 3 The middle arrow B indicates that the conveyor belt 10 and the curved plate 19 will not touch each other, and the conveyor belt can carry the adhered coal to enter above the curved plate 19;
[0023] The scraper is located below the belt conveyor and the two are in clearance fit, that is, there is a small gap between the top of the scraper and the conveyor belt, so that the water on the surface of the conveyor belt can be scraped off and let the water fall into the water collecting tank 9. An elastic rubber sheet can also be connected to the top of the scraper to make the rubber sheet contact the surface of the conveyor belt, so that the rubber sheet can be in elastic contact with the surface of the conveyor belt, which can better scrape water;
[0024] like Figure 1 and Figure 2As shown, a cleaning pipe 13 is provided inside the water collecting tank 9, and both ends of the cleaning pipe 13 are fixed on the side of the sealing connecting plate 6, and a plurality of spray holes 12 are equidistantly opened on the side of the cleaning pipe 13, and the spray holes 12 face the belt conveyor. One end of the cleaning pipe 13 extends outside the water collecting tank 9, and the end of the cleaning pipe 13 extending outside the water collecting tank 9 is connected to a pumping mechanism through a flange joint 7, and the pumping mechanism includes an outlet pipe 5 connected to the end of the cleaning pipe 13 through the flange joint 7, and the other end of the outlet pipe 5 is fixed on the high-pressure water pump 4, and the high-pressure water pump 4 is connected to the frame 1 through the mounting plate 8, and the water inlet pipe 3 is connected to the water inlet of the high-pressure water pump 4. The high-pressure water pump 4 sprays the external water source through the spray hole 12 at a high speed to the ground of the conveyor belt 10, which can wash away the coal slag particles adhered to the conveyor belt 10 without causing wear to the conveyor belt 10, and the mounting plate 8 is arranged on the side of the sealing connecting plate 6.
[0025] like Figure 3 As shown, the bottom of the water collecting tank 9 is detachably connected with a drain pipe 11 through a pipe joint 15, and the detachable connection is a threaded connection or a bolted connection, so that the drain pipe 11 can be easily removed for replacement when it is damaged. The drain pipe 11 is connected to the inside of the water collecting tank 9, and the bottom of the water collecting tank 9 is funnel-shaped, and the funnel-shaped bottom matches the pipe joint 15. In this way, during the flushing process, the cleaning water and coal blocks that fall into the water collecting tank 9 will all flow into the drain pipe 11 along the funnel-shaped bottom of the water collecting tank 9 and be discharged, and will not remain in the water collecting tank 9. The drain pipe 11 is directly placed in the coal washing pool, that is, the coal slag washed off the conveyor belt 10 will be discharged along the drain pipe 11, and the discharged coal blocks will fall into the coal washing pool together with the coal blocks conveyed by the conveyor belt 10 under the action of gravity and inertia, avoiding waste.
[0026] Specifically, when the utility model is in use, the high-pressure water pump 4 is controlled to work, and the high-pressure water pump 4 transports the external water source to the cleaning pipe 13 through the water inlet pipe 3 and the water outlet pipe 5, and makes the water spray at high speed to the bottom surface of the conveyor belt 10 through the spray hole 12, so as to wash away the coal blocks adhering to the bottom surface of the conveyor belt 10, and the washed coal blocks are discharged into the coal washing pool along the drain pipe 11 together with the cleaning water.
[0027] Furthermore, both ends of the top of the water collecting trough 9 are located below the conveyor belt 10 and there is a gap between them and the bottom of the conveyor belt 10. The gap allows the coal blocks adhering to the conveyor belt 10 to pass through, so that during the coal transportation process, the water collecting trough 9 will not be scratched against the conveyor belt 10, and thus will not cause wear to the conveyor belt 10, and the coal blocks adhering to the conveyor belt 10 will not be scraped off by the top of the water collecting trough 9. The coal blocks adhering to the conveyor belt 10 will all be washed away by the cleaning water sprayed from the spray hole 12 and then discharged into the coal washing pool along the drain pipe 11, without causing waste.
[0028] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cleaner for a coal washing belt conveyor, comprising a water collecting tank (9), the water collecting tank (9) being arranged below the belt conveyor, characterized in that: Sealing connection plates (6) are fixedly installed on both sides of the top of the water collecting trough (9), and an arc-shaped plate (19) extending outward is installed on one side of the water collecting trough (9), and a scraper (20) is provided on the other side of the water collecting trough (9), and the scraper (20) and the two ends of the arc-shaped plate (19) are respectively connected to the sealing connection plate (6), the top of the sealing connection plate (6) is fixed on the belt conveyor, and a gap is provided between the end of the arc-shaped plate (19) and the belt conveyor, and the scraper is located below the belt conveyor and the gap between the two is matched; A cleaning pipe (13) is provided inside the water collecting tank (9), both ends of the cleaning pipe (13) are fixed on the side of the sealing connection plate (6), and a plurality of spray holes (12) are equidistantly provided on the side of the cleaning pipe (13), the spray holes (12) face the belt conveyor, one end of the cleaning pipe (13) extends outside the water collecting tank (9), and the end of the cleaning pipe (13) extending outside the water collecting tank (9) is connected to a pumping mechanism; The bottom of the water collecting tank (9) is detachably connected to a drainage pipe (11) via a pipe joint (15), and the drainage pipe (11) is communicated with the interior of the water collecting tank (9).
2. A cleaner for a coal washing belt conveyor according to claim 1, characterized in that: A plurality of connecting frames (18) are provided on the top edge of the connecting plate (6), and the connecting frames (18) are connected to the frame body of the belt conveyor.
3. A cleaner for a coal washing belt conveyor according to claim 2, characterized in that: The water pumping mechanism comprises a mounting plate (8), the mounting plate (8) being mounted on the side of the connecting plate (6), a high-pressure water pump (4) being mounted on the mounting plate (8), an outlet of the high-pressure water pump (4) being connected to a water outlet pipe (5), and a terminal end of the water outlet pipe (5) being connected to one end of a cleaning pipe (13) via a flange joint (7).
4. A cleaner for a coal washing belt conveyor according to claim 1, characterized in that: The bottom of the water collecting tank (9) is a funnel structure, and the pipeline joint (15) is located at the bottom of the funnel structure.
5. A cleaner for a coal washing belt conveyor according to claim 1, characterized in that: Both ends of the top of the water collecting trough (9) are located below the conveyor belt (10) and there is a gap between the top and the bottom of the conveyor belt (10).
