Continuous rotation type bottle clamping and can turning mechanism
By symmetrically installing clamping components on both sides of the flip shaft of the bottle-clip-up mechanism, continuous flip of the bottle and can be achieved, solving the problem of free stroke during the flip operation cycle in the prior art, and improving the efficiency of flip-up.
Patent Information
- Application Number
- CN202420493588.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-13
AI Technical Summary
Half of the flip-flip action cycle of the existing bottle-clip-flip mechanism is empty, resulting in low can turnover efficiency.
Design a continuous rotary bottle-turning mechanism, by installing clamping components symmetrically on both sides of the flip shaft, the continuous flip of the bottle and can be achieved by using the entire action stroke. The clamping components can be effective in each rotation stroke of the flip shaft. Work and avoid empty trips.
The efficiency of can turnover has been improved, and there is no empty stroke throughout the entire operation cycle, so the efficiency of can turnover has been doubled.
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Figure CN222181016U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of overturning mechanisms, in particular to a continuous rotary bottle clamping and can overturning mechanism. Background Art
[0002] At present, the commonly used can turning mechanisms include POM mold turning mechanism, magnetic can turning mechanism, and bottle clamp turning mechanism, each of which has its own advantages and disadvantages. Among them, the POM mold turning mechanism has high efficiency, but poor versatility. Different can types need to be re-molded, which is suitable for large-scale production of a single can type. The magnetic can turning mechanism has a simple structure, but it can only be applied to iron cans and cannot be used for other can body materials.
[0003] In the related art, the bottle clamping and can turning mechanism adopts a reciprocating can turning method, wherein the bottle clamping cylinder is fixed on the turning shaft. During use, after the bottle clamping cylinder clamps the bottle body, the cylinder or motor drives the turning shaft to turn forward 180°, and then the bottle clamping cylinder releases the can body, and the can body is taken away by the conveyor belt to realize the can body turning. Then, the turning shaft turns backward 180°, driving the bottle clamping cylinder back to the initial position, waiting for the next can body to enter. However, since the process of the turning shaft turning backward cannot realize the can body turning, half of the entire action cycle is an empty stroke, and there is a problem of low can turning efficiency. Utility Model Content
[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a continuous rotary bottle clamping and can turning mechanism, which makes full use of the entire action stroke and has a higher efficiency in turning the cans.
[0005] A continuous rotary bottle clamping and can turning mechanism according to an embodiment of the utility model comprises:
[0006] frame;
[0007] A flip assembly is mounted on the frame, the flip assembly comprises a flip shaft and a drive motor, the drive motor is connected to and drives the flip shaft to rotate;
[0008] Two clamping assemblies are suitable for clamping bottles and cans. The two clamping assemblies are symmetrically installed on both sides of the flip axis. The two clamping assemblies cooperate with the flip assembly to clamp the bottle and can located on one side of the flip axis and flip it to the other side of the flip axis.
[0009] A continuous rotating bottle clamping and can turning mechanism according to an embodiment of the utility model has at least the following beneficial effects: since the two clamping assemblies are symmetrically arranged on both sides of the flip shaft, no matter whether the flip shaft is flipped 180° forward or backward, the two clamping assemblies can always be rotated to both sides of the flip shaft in turn. Therefore, in each rotation stroke of the flip shaft, through the cooperation of the two clamping assemblies, the bottles and cans located on one side of the flip shaft can be turned to the other side of the flip shaft, thereby realizing continuous turning operation of the bottles and cans in repeated motion, without empty stroke in the entire action cycle, and doubling the can turning efficiency.
[0010] According to the continuous rotary bottle clamping and can turning mechanism described in the utility model, the clamping assembly includes a clamping cylinder and a clamping block, and the clamping cylinder is connected to and drives the clamping block to move, so as to drive the clamping block to clamp the bottle or can.
[0011] According to the continuous rotary bottle clamping and can turning mechanism described in the utility model, there are two clamping cylinders and two clamping blocks, the two clamping cylinders are arranged opposite to each other, the two clamping blocks are arranged opposite to each other, the two clamping cylinders are connected and drive the two clamping blocks to move toward or away from each other to clamp or release the bottles and cans.
[0012] According to the continuous rotary bottle clamping and can turning mechanism described in the utility model, the flip shaft is equipped with two mounting plates, and the two mounting plates are arranged at intervals along the center line direction of the flip shaft. The two clamping cylinders located at one end of the flip shaft are installed on one of the mounting plates, and the two clamping cylinders located at the other end of the flip shaft are installed on the other opposite mounting plate.
[0013] According to the continuous rotary bottle clamping and can turning mechanism described in the utility model, a pin shaft positioning structure is arranged between the mounting plate and the turning shaft.
[0014] According to the continuous rotary bottle clamping and can turning mechanism described in the utility model, a positioning groove is arranged at the end of the pressing block, and the positioning groove is used to position the bottle or can.
[0015] According to the continuous rotary bottle clamping and can turning mechanism described in the utility model, one end of the turning shaft is drivingly connected to the driving shaft of the driving motor, and the other end is connected to the frame through a rotary air joint.
[0016] According to the continuous rotary bottle clamping and can turning mechanism described in the utility model, a sensor is arranged on the outer side of the turning shaft, the turning shaft and the sensor rotate relative to each other, and the sensor is used to detect the turning position of the turning shaft.
[0017] According to the continuous rotary bottle clamping and can turning mechanism described in the utility model, the frame is slidably mounted with a lifting plate in the vertical direction, the lifting plate is transmission-connected with the frame in the vertical direction, and the turning assembly is mounted on the lifting plate.
[0018] According to the continuous rotating bottle clamping and can turning mechanism described in the utility model, a guide structure along the vertical direction is arranged between the frame and the lifting plate, and the frame is rotatably provided with a screw arranged along the vertical direction, one end of the screw is installed with a rotating disk, and the other end is threadedly connected to the lifting plate, and the rotating disk is connected to and drives the screw to rotate, so as to drive the lifting plate to move along the center line direction of the screw.
[0019] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0021] Figure 1 This is a schematic diagram of the overall structure of a continuous rotary bottle clamping and can turning mechanism according to an embodiment of the utility model;
[0022] Figure 2 It is a partial structural schematic diagram of a continuous rotary bottle clamping and can turning mechanism according to an embodiment of the utility model.
[0023] Description of Figure Numbers:
[0024] Frame 100; lifting plate 110; rotating disk 120; screw rod 121;
[0025] Flip assembly 200; drive motor 210; flip shaft 220; mounting plate 221; rotary air joint 222; detection plate 223;
[0026] Clamping assembly 300; pressing cylinder 310; pressing block 320; positioning groove 321;
[0027] Sensor 400;
[0028] Bottles and cans 500. DETAILED DESCRIPTION
[0029] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0030] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0031] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0032] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0033] In the description of the utility model, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0034] At present, the commonly used can turning mechanisms include POM mold turning mechanism, magnetic can turning mechanism, and bottle clamp turning mechanism, each of which has its own advantages and disadvantages. Among them, the POM mold turning mechanism has high efficiency, but poor versatility. Different can types need to be re-molded, which is suitable for large-scale production of a single can type. The magnetic can turning mechanism has a simple structure, but it can only be applied to iron cans and cannot be used for other can body materials.
[0035] In the related art, the bottle clamping and can turning mechanism adopts a reciprocating can turning method, wherein the bottle clamping cylinder is fixed on the turning shaft. During use, after the bottle clamping cylinder clamps the bottle body, the cylinder or motor drives the turning shaft to turn forward 180°, and then the bottle clamping cylinder releases the can body, and the can body is taken away by the conveyor belt to realize the can body turning. Then, the turning shaft turns backward 180°, driving the bottle clamping cylinder back to the initial position, waiting for the next can body to enter. However, since the process of the turning shaft turning backward cannot realize the can body turning, half of the entire action cycle is an empty stroke, and there is a problem of low can turning efficiency.
[0036] For this reason, Figure 1 and Figure 2 As shown, a continuous rotary bottle clamping and can turning mechanism proposed by the utility model comprises a frame 100, a turning assembly 200 mounted on the frame 100, and a clamping assembly 300 mounted on the turning assembly 200. Specifically, the turning assembly 200 comprises a turning shaft 220 and a driving motor 210, and the driving motor 210 is connected to and drives the turning shaft 220 to rotate. Further, there are two clamping assemblies 300, which are suitable for clamping bottles and cans 500. The two clamping assemblies 300 are symmetrically mounted on both sides of the turning shaft 220. The two clamping assemblies 300 cooperate with the turning assembly 200 to clamp the bottles and cans 500 located on one side of the turning shaft 220 and turn them to the other side of the turning shaft 220. It should be noted that since the two clamping assemblies 300 are symmetrically arranged on both sides of the flip shaft 220, no matter whether the flip shaft 220 is flipped 180° forward or backward, the two clamping assemblies 300 can always be rotated to both sides of the flip shaft 220 in turn. Therefore, in each rotation stroke of the flip shaft 220, through the cooperation of the two clamping assemblies 300, the bottle 500 located on one side of the flip shaft 220 can be flipped to the other side of the flip shaft 220, thereby realizing continuous flipping operation of the bottle 500 in repeated motion, without empty stroke in the entire action cycle, and doubling the efficiency of turning the cans.
[0037] Refer to Figure 1 and Figure 2In some embodiments of the utility model, the frame 100 is slidably mounted with a lifting plate 110 in the vertical direction, the lifting plate 110 is connected to the frame 100 in a transmission manner in the vertical direction, and the flip assembly 200 is mounted on the lifting plate 110. Therefore, the height of the flip assembly 200 can be adjusted to better cooperate with the bottles 500 transported from both sides of the flip shaft 220, so that the clamping assembly 300 can better clamp the middle of the bottles 500. For example, when the height of the bottles 500 is high, the lifting plate 110 is adjusted upward; when the height of the bottles 500 is small, the lifting plate 110 is adjusted downward. Specifically, a guide structure along the vertical direction is provided between the frame 100 and the lifting plate 110, and optionally, the guide structure includes a linear bearing and an optical axis, which are respectively mounted on the lifting plate 110 and the frame 100, and the optical axis is passed through the inner ring of the linear bearing and slidably matched with the inner ring of the linear bearing. In some embodiments, the guide structure includes a slider and a guide rail that slide with each other, for example, the slider and the guide rail are respectively installed on the lifting plate and the frame (not shown in the figure). In some embodiments of the utility model, the lifting plate 110 is adjusted manually, which is convenient to operate. Specifically, the frame 100 is rotatably provided with a screw 121 arranged in the vertical direction, wherein a rotating disk 120 is installed at one end of the screw 121, and the other end is threadedly connected to the lifting plate 110, and the rotating disk 120 is connected and drives the screw 121 to rotate, so as to drive the lifting plate 110 to move along the center line direction of the screw 121. In some embodiments, the lifting plate 110 is adjusted automatically, for example, the end of the screw 121 away from the lifting plate 110 is connected to the motor, and the lifting plate 110 is driven to move up and down by the rotation of the motor. In addition, there are two guide structures, and the two guide structures are arranged on both sides of the screw 121, respectively, so that the guiding effect is better. When a linear bearing and an optical axis are used as the guide structure, the two guide structures arranged on both sides of the screw rod 121 can prevent the lifting plate 110 from rotating during the threaded transmission with the screw rod 121 .
[0038] In some embodiments, there are two lifting plates 110, which are respectively disposed at both ends of the flip shaft 220, so as to better support the flip shaft 220. In addition, there are two rotating disks 120 and two screw rods 121, and the rotating disks 120, the screw rods 121 and the lifting plates 110 correspond to each other. Furthermore, the two rotating disks 120 respectively adjust the two ends of the flip shaft 220, so as to better adjust the flip shaft 220 to a horizontal position.
[0039] like Figure 1 and Figure 2As shown, in some embodiments of the present invention, the clamping assembly 300 includes a clamping cylinder 310 and a clamping block 320, and the clamping cylinder 310 is connected to and drives the clamping block 320 to move, so as to drive the clamping block 320 to clamp the bottle 500. The cylinder 310 is clamped pneumatically, and the size of the clamping force can be conveniently adjusted by the size of the intake air pressure or the speed regulating valve installed on the cylinder, so as to adapt to the clamping of bottles 500 of different sizes and different materials. For example, a fixed block is fixedly installed on the flip shaft, and the fixed block and the clamping block are arranged opposite to each other. When the bottle is located between the fixed block and the clamping block, the clamping cylinder is connected and drives the clamping block to move toward one side of the fixed block, and the fixed block and the clamping block respectively press against the opposite side walls of the clamped bottle (not shown in the figure). In some embodiments, there are two pressing cylinders 310 and two pressing blocks 320, the two pressing cylinders 310 are arranged opposite to each other, the two pressing blocks 320 are arranged opposite to each other, the two pressing cylinders 310 are connected and drive the two pressing blocks 320 to move toward or away from each other to clamp or release the bottle 500, and the use effect is better. On the one hand, after the two pressing blocks 320 press the bottle 500, the bottle 500 can be placed in the middle position of the two pressing cylinders 310. On the other hand, after the bottle 500 is released, the two pressing blocks 320 keep a certain distance from the bottle 500, which is convenient for picking up, conveying, etc. of the bottle 500 in the next process. Further, the flip shaft 220 is equipped with two mounting plates 221, and the two mounting plates 221 are arranged at intervals along the center line direction of the flip shaft 220. The two pressing cylinders 310 located at one end of the flip shaft 220 are installed on one of the mounting plates 221, and the two pressing cylinders 310 located at the other end of the flip shaft 220 are installed on the other mounting plate 221 opposite to each other. Thus, the positions of the two clamping assemblies 300 can be relatively accurately and symmetrically arranged on both sides of the flip shaft 220, and the two clamping assemblies 300 take turns to grab and flip the bottles 500 from one side of the flip shaft 220 to the other side of the flip shaft 220, and the position consistency is good. In some embodiments, a pin shaft positioning structure is provided between the mounting plate 221 and the flip shaft 220 to further improve the accuracy of the mounting position of the mounting plate 221, and thus ensure the position accuracy between the two clamping assemblies 300. For example, the mounting plate 221 is provided with a first positioning hole, the flip shaft 220 is provided with a second positioning hole, and the positioning pin is inserted through the first positioning hole and the second positioning hole. Furthermore, there are multiple second positioning holes, and the multiple second positioning holes are arranged at intervals along the center line direction of the flip axis 220, so that the mounting plate 221 has multiple installation positions between the positioning pins located in the second positioning holes and the flip axis 220, so that the interval between the two mounting plates 221 can be easily adjusted, which is suitable for clamping bottles 500 with different outer diameters.In some embodiments, one end of the flip shaft 220 is connected to the driving shaft of the driving motor 210, and the flip shaft 220 is driven by the motor to rotate. The rotation accuracy of the flip shaft 220 is relatively high. Furthermore, a reducer is provided between the driving motor 210 and the flip shaft 220, which can reduce speed and increase torque, thereby improving the stability of the rotation of the flip shaft 220. See again. Figure 2 In some embodiments, a sensor 400 is provided on the outer side of the flip shaft 220, and the flip shaft 220 rotates relative to the sensor 400. The sensor 400 is used to detect the flip position of the flip shaft 220, so as to avoid the deviation of the clamping position of the can 300 caused by the accumulated error of the driving motor 210 after long-term use. Specifically, a detection plate 223 is relatively fixed to the flip shaft 220. When the flip shaft 220 rotates, the detection plate 223 rotates together with the flip shaft 220. When the flip shaft 220 rotates to a horizontal preset position, the sensor 400 detects the detection plate 223 and sends an electrical signal, and then sends a signal to the clamping assembly 300 to clamp the bottle 500. In addition, in order to avoid the problem of air pipe entanglement caused by the continuous unidirectional rotation of the flip shaft 220, the other end of the flip shaft 220 is connected to the frame 100 through a rotating air joint 222, so that the flipping movement of the flip shaft 220 has greater flexibility, and can be reciprocated and rotated at intervals or maintained in a unidirectional interval rotation. The rotating air joint 222 has four air paths to achieve continuous air supply during the rotation of the compression cylinder 310 .
[0040] In some embodiments, the end surface of the pressing block is a plane, and is in line contact with the bottle (not shown in the figure). Figure 1 and Figure 2 In some embodiments of the present invention, a positioning groove 321 is provided at the end of the pressing block 320, and the positioning groove 321 is used to position the bottle 500, increase the contact area between the bottle 500 and the bottle 500, and have a better pressing effect on the bottle 500. For example, the positioning groove 321 is a V-shaped groove.
[0041] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A continuous rotary bottle clamping and can turning mechanism, characterized in that: include: frame; A flip assembly is mounted on the frame, the flip assembly comprises a flip shaft and a drive motor, the drive motor is connected to and drives the flip shaft to rotate; Two clamping assemblies are suitable for clamping bottles and cans. The two clamping assemblies are symmetrically installed on both sides of the flip axis. The two clamping assemblies cooperate with the flip assembly to clamp the bottle and can located on one side of the flip axis and flip it to the other side of the flip axis.
2. A continuous rotary bottle clamping and can turning mechanism according to claim 1, characterized in that: The clamping assembly comprises a clamping cylinder and a clamping block. The clamping cylinder is connected to and drives the clamping block to move, so as to drive the clamping block to clamp the bottle.
3. A continuous rotary bottle clamping and can turning mechanism according to claim 2, characterized in that: There are two clamping cylinders and two clamping blocks, the two clamping cylinders are arranged opposite to each other, the two clamping blocks are arranged opposite to each other, the two clamping cylinders are connected and drive the two clamping blocks to move toward or away from each other to clamp or release the bottle.
4. The continuous rotary bottle clamping and can turning mechanism according to claim 3, characterized in that: The flip shaft is equipped with two mounting plates, which are arranged at intervals along the center line direction of the flip shaft. The two clamping cylinders located at one end of the flip shaft are installed on one of the mounting plates, and the two clamping cylinders located at the other end of the flip shaft are installed on the other opposite mounting plate.
5. The continuous rotary bottle clamping and can turning mechanism according to claim 4, characterized in that: A pin shaft positioning structure is arranged between the mounting plate and the flip shaft.
6. A continuous rotary bottle clamping and can turning mechanism according to any one of claims 2 to 5, characterized in that: The end of the pressing block is provided with a positioning groove, and the positioning groove is used for positioning the bottle.
7. A continuous rotary bottle clamping and can turning mechanism according to any one of claims 2 to 5, characterized in that: One end of the flip shaft is drivingly connected to the driving shaft of the driving motor, and the other end is connected to the frame via a rotating air joint.
8. The continuous rotary bottle clamping and can turning mechanism according to claim 1, characterized in that: A sensor is arranged on the outer side of the flip shaft, the flip shaft and the sensor rotate relative to each other, and the sensor is used to detect the flip position of the flip shaft.
9. The continuous rotary bottle clamping and can turning mechanism according to claim 1, characterized in that: The frame is slidably mounted with a lifting plate in the vertical direction, the lifting plate is transmission-connected with the frame in the vertical direction, and the turnover assembly is mounted on the lifting plate.
10. The continuous rotary bottle clamping and can turning mechanism according to claim 9, characterized in that: A guide structure along the vertical direction is arranged between the frame and the lifting plate. The frame is rotatably provided with a screw arranged along the vertical direction. A rotating disk is installed at one end of the screw, and the other end is threadedly connected to the lifting plate. The rotating disk is connected to and drives the screw to rotate, so as to drive the lifting plate to move along the center line direction of the screw.
Citation Information
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