Preparation system of biological feed for poultry

By designing a poultry biological feed preparation system for mixing cylinders, solid material scale buckets, bacterial liquid batching subsystems and fermentation tanks, the automation of bacterial agent mixing, feed mixing and production is achieved, and the low degree of automation in the existing technology is solved Problem, improving production efficiency.

CN222182216UActive Publication Date: 2024-12-17江苏立华食品集团股份有限公司
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Patent Information

Application Number
CN202420288941.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-07
Publication Date
2024-12-17
Estimated Expiration
2034-02-07

AI Technical Summary

Technical Problem

The existing poultry biological feed preparation system has low degree of automation, resulting in low production efficiency, and requires a system for full-process bacterial agent mixing, feed mixing and feed production automation.

Method used

A biological feed preparation system for poultry including a mixing cylinder, solid material scale bucket, bacterial liquid batching subsystem and fermentation tank was designed. The solid material with a preset weight was weighed through the solid material scale bucket, and the bacterial liquid batching subsystem was configured and Add the mixing cylinder, mix and feed it to the fermentation chamber for fermentation, realizing the automated production of bacterial agent mixing, feed stirring and production.

Benefits of technology

The automated production of bacterial agent mixing, feed stirring and material preparation has been realized, the production efficiency has been improved, and the problem of low preparation efficiency in the existing technology has been solved.

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Abstract

The utility model belongs to the technical field of feed production equipment, and particularly relates to a biological feed preparation system for poultry. The poultry biological feed preparation system comprises the mixing barrel, the solid material weighing hopper, the bacterial liquid batching subsystem and the fermentation box, the solid material weighing hopper can weigh a preset weight of solid materials and add the solid materials into the mixing barrel, the bacterial liquid batching subsystem can be used for preparing bacterial liquid and adding the bacterial liquid into the mixing barrel, and the bacterial liquid is fed into the fermentation box for fermentation after being mixed by the mixing barrel. Automatic production of microbial agent mixing, feed stirring and material preparation can be achieved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of feed production equipment, and in particular relates to a biological feed preparation system for poultry. Background Art

[0002] Fermented feed is feed made from roughage fermented by microorganisms. Roughage is rich in crude fiber and protein such as cellulose, hemicellulose, pectin, lignin, etc., but it is difficult for animals to digest and absorb directly. Eating it will increase the intestinal burden of animals and cause intestinal diseases. This product can not only make up for the amino acids that are easily lacking in conventional feeds, but also quickly convert the nutritional components of other roughage raw materials to enhance the digestion, absorption and utilization effect. Fermented feed is a biological fermented feed that uses microorganisms and complex enzymes as biological feed fermentation agents to convert feed raw materials into microbial bacterial proteins, bioactive small peptide amino acids, microbial active probiotics, and complex enzyme preparations. This product can not only make up for the amino acids that are easily lacking in conventional feeds, but also quickly convert the nutritional components of other roughage raw materials to enhance the digestion, absorption and utilization effect.

[0003] Among the current competitors in the industry, more than 20% prepare feed manually, and about 60% prepare feed semi-automatically, which is not very efficient. Therefore, it is necessary to develop a poultry biological feed preparation system that fully automates the entire process of microbial agent mixing, feed mixing and feed preparation. Utility Model Content

[0004] The utility model aims to provide a biological feed preparation system for poultry, so as to solve the technical problems of low automation degree and low production efficiency of existing feed preparation.

[0005] In order to solve the above technical problems, the utility model provides a poultry biological feed preparation system, comprising:

[0006] A mixing cylinder, the upper end of which is provided with a feed inlet, and the lower end of which is provided with a discharge outlet;

[0007] The solid material weighing hopper is arranged above the mixer, the upper end of which is connected to the solid material conveying subsystem, and the lower end is connected to the feed port of the mixing drum through the feed valve;

[0008] The bacterial liquid batching subsystem is connected to the mixing barrel via a liquid adding pipe, and the liquid adding pipe is provided with a first delivery pump for adding the bacterial liquid configured by the bacterial liquid batching subsystem into the mixing barrel; and

[0009] The fermentation box is used to receive the feed output from the mixing drum outlet.

[0010] In one embodiment of the present application, the mixing cartridge comprises:

[0011] A mixer, the upper end of which is the feed port, and the bacterial liquid batching subsystem is connected to the mixer via a liquid adding pipe;

[0012] A feed storage bin is provided below the mixer and is used to receive the feed mixed by the mixer, and the lower end of the bin is the feed outlet;

[0013] The discharge auger is used to transport the feed output from the discharge port to the fermentation box.

[0014] In one embodiment of the present application, the solid material conveying subsystem includes a storage bin, at least one conveying device, and a material distribution tee pipe connected in sequence; wherein

[0015] One end of the material distribution three-way pipe is a feed end connected to the conveying device, and the two outer ends are discharge ends connected to the solid material weighing bucket, and an adjusting auger is arranged in one of the discharge ends.

[0016] In one embodiment of the present application, the bacterial liquid batching subsystem includes: a hot water tank, a bacterial liquid tank, a weighing tank and a buffer tank;

[0017] The weighing tank is arranged above the buffer tank;

[0018] The buffer tank is connected to the mixing cylinder via a liquid adding pipe;

[0019] The bacterial liquid tank is connected to the weighing tank through a mixing liquid pipe, and a second delivery pump is provided on the mixing liquid pipe;

[0020] The hot water tank is connected to the mixing liquid pipe through a hot water pipe, and the hot water pipe and the mixing liquid pipe are connected by a three-way valve.

[0021] In one embodiment of the present application, a stirring device is provided on the bacteria liquid tank.

[0022] In one embodiment of the present application, the hot water tank and the bacteria liquid tank are heated by a steam pipe.

[0023] In one embodiment of the present application, liquid level sight glasses are provided on the tank bodies of the hot water tank, the bacteria liquid tank, and the buffer tank.

[0024] In one embodiment of the present application, the poultry biological feed preparation system further includes: a fermentation box turning mechanism,

[0025] A fermentation box turning mechanism, used for turning over the fermentation box;

[0026] The feed delivery bin is used to receive the feed poured out from the fermentation box, and a feed delivery device is provided at the bottom of the bin;

[0027] The storage hopper is used to receive the feed output by the feeding device.

[0028] In one embodiment of the present application, the poultry biological feed preparation system further includes:

[0029] The conveying pipe has a fan at one end and a discharge port at the other end, and the pipe body is connected to the lower end of the storage hopper through an air shutoff device.

[0030] In one embodiment of the present application, the discharge port of the feed pipe is connected to a loading bin;

[0031] A pneumatic door is provided at the bottom of the charging bin.

[0032] The beneficial effect of the utility model is that the poultry biological feed preparation system of the utility model includes a mixing drum, a solid material weighing hopper, a bacterial liquid batching subsystem and a fermentation box. The solid material weighing hopper can weigh solid materials of a preset weight and add them to the mixing drum. The bacterial liquid batching subsystem can be used to configure the bacterial liquid and add it to the mixing drum. After mixing in the mixing drum, it is sent to the fermentation box for fermentation. It can realize the automatic production of bacterial agent mixing, feed stirring and material preparation, thereby improving production efficiency.

[0033] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by practicing the utility model. The purpose and other advantages of the utility model are realized and obtained by the structures particularly pointed out in the description and the drawings.

[0034] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0036] Figure 1 It is a schematic diagram of a poultry biological feed preparation system of the utility model;

[0037] Figure 2 It is a schematic diagram of the solid material conveying subsystem of the utility model;

[0038] Figure 3 It is a schematic diagram of the bacterial liquid batching subsystem of the utility model;

[0039] Figure 4 It is a schematic diagram of the fermentation box turning mechanism of the utility model.

[0040] In the figure:

[0041] Mixing drum 1, mixer 11, unloading buffer bin 12, discharging auger 13, solid material weighing hopper 2, feeding valve 21, solid material conveying subsystem 3, storage bin 31, conveying device 32, material dividing three-way pipe 33, regulating auger 34, bacterial liquid batching subsystem 4, hot water tank 41, hot water pipe 411, three-way valve 412, bacterial liquid tank 42, mixing liquid pipe 421, second conveying pump 422, stirring device 423, weighing tank 43, buffer tank 44, liquid adding pipe 441, first conveying pump 442, liquid level sight glass 45, fermentation box 5, fermentation box turning mechanism 6, feeding bin 7, feeding device 71, storage hopper 8, feeding pipe 9, fan 91, charging bin 92, pneumatic door 93, air shutoff 10. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0043] See also Figure 1 In one embodiment, the poultry biological feed preparation system includes: a mixing drum 1, which is provided with a feed inlet at its upper end and a feed outlet at its lower end; a solid material weighing hopper 2, which is arranged above the mixing drum 1, and whose upper end is connected to the solid material conveying subsystem 3, and whose lower end is connected to the feed inlet of the mixing drum 1 through a feed valve 21; a bacterial liquid batching subsystem 4, which is connected to the mixing drum 1 through a liquid adding pipe 441, and a first delivery pump 442 is provided on the liquid adding pipe 441, which is used to add the bacterial liquid configured by the bacterial liquid batching subsystem 4 into the mixing drum 1; and a fermentation box 5, which is used to receive the feed output from the feed outlet of the mixing drum 1.

[0044] In this embodiment, the solid material weighing hopper 2 can weigh solid materials of a preset weight, and then open the feed valve 21 to drop the solid materials into the mixing barrel 1; the bacterial liquid batching subsystem 4 can be configured with bacterial liquid of a preset weight and concentration, and then added to the mixing barrel 1 through the first delivery pump 442 and the liquid adding pipe 441; the mixing barrel 1 evenly mixes the solid and liquid, and then outputs them to the fermentation box 5 for fermentation. The automation of batching and mixing can be achieved.

[0045] See also Figure 1 Specifically, the mixing barrel 1 includes: a mixer 11, whose upper end is the feed inlet, and the bacterial liquid batching subsystem 4 is connected to the mixer 11 through a liquid adding pipe 441; a feed buffer bin 12, which is arranged below the mixer 11 and is used to receive the feed mixed by the mixer 11, and whose lower end is the discharge port; a discharge auger 13, which is used to transport the feed output from the discharge port to the fermentation box 5.

[0046] In this embodiment, after the solid and liquid are mixed in the mixer 11, they can enter the discharge buffer bin 12 for buffering; then they are transported to the fermentation box 5 through the discharge auger 13; optionally, the feed valve 21 can be a pneumatic gate; the mixer 11 can be a ribbon mixer.

[0047] See also Figure 2 Specifically, the solid material conveying subsystem 3 includes a storage bin 31, at least one conveying device 32, and a material dividing tee pipe 33 which are connected in sequence; wherein one end of the material dividing tee pipe 33 is a feed end connected to the conveying device 32, and the two outer ends are discharge ends connected to the solid material weighing hopper 2, and an adjusting auger 34 is arranged in one of the discharge ends.

[0048] In this embodiment, the storage bin 31 can be used to receive or temporarily store raw materials; the heights of the storage bin 31, at least one conveying device 32, the material dividing tee pipe 33, and the solid material weighing bucket 2 can be lowered in sequence; the conveying device 32 can be a flat scraper conveyor or an auger.

[0049] See also Figure 3 Specifically, the bacterial liquid batching subsystem 4 includes: a hot water tank 41, a bacterial liquid tank 42, a weighing tank 43 and a buffer tank 44; the weighing tank 43 is arranged above the buffer tank 44; the buffer tank 44 is connected to the mixing cylinder 1 through a liquid adding pipe 441; the bacterial liquid tank 42 is connected to the weighing tank 43 through a mixing liquid pipe 421, and a second delivery pump 422 is arranged on the mixing liquid pipe 421; the hot water tank 41 is connected to the mixing liquid pipe 421 through a hot water pipe 411, and the hot water pipe 411 and the mixing liquid pipe 421 are connected by a three-way valve 412; the three-way valve 412 can be a pneumatic three-way valve.

[0050] In this embodiment, when preparing the liquid, the bacterial material can be first dissolved in the bacterial liquid tank 42 to form a bacterial liquid of an initial concentration; then the three-way valve 412 can be first switched to connect the hot water tank 41 with the weighing tank 43, and a fixed amount of hot water is injected into the weighing tank 43 through the second delivery pump 422; then the bacterial liquid tank 42 is switched to connect with the weighing tank 43, and a fixed amount of bacterial liquid of an initial concentration is injected into the weighing tank 43 through the second delivery pump 422; then the bacterial liquid in the weighing tank 43 flows to the buffer tank 44, and is added to the mixing cylinder 1 through the first delivery pump 442 and the liquid adding pipe 441.

[0051] In this embodiment, optionally, a stirring device 423 is provided on the bacteria liquid tank 42; a liquid level meter, a temperature sensor, etc. may also be provided.

[0052] In this embodiment, optionally, a liquid level meter, a temperature sensor, etc. may be provided in the hot water tank 41 .

[0053] In this embodiment, optionally, the hot water tank 41 and the bacteria liquid tank 42 are heated by a steam pipe.

[0054] In this embodiment, optionally, liquid level sight glasses 45 are provided on the tank bodies of the hot water tank 41 , the bacteria liquid tank 42 , and the buffer tank 44 .

[0055] See also Figure 4 As a discharging method, the poultry biological feed preparation system also includes: a fermentation box turning mechanism 6, which is used to turn over the fermentation box 5; a feed bin 7, which is used to receive the feed poured out from the fermentation box 5, and a feed device 71 is provided at the bottom; a storage hopper 8, which is used to receive the feed output by the feed device 71.

[0056] In this embodiment, further, the poultry biological feed preparation system also includes: a feed conveying pipe 9, one end of which is provided with a fan 91, the other end is a discharge port, and the pipe body is connected to the lower end of the storage hopper 8 through an air shutoff device 10; optionally, the fan 91 can be a Roots blower.

[0057] In this embodiment, the discharge port of the feed conveying pipe 9 is connected to a loading bin 92 ; a pneumatic door 93 is provided at the bottom of the loading bin 92 .

[0058] Optionally, the charging bin 92 may be arranged at a higher height than the storage hopper 8 , and pneumatic conveying may be achieved through the conveying pipe 9 and the fan 91 .

[0059] In this embodiment, it should be noted that the present application is intended to improve the system structure, but not the program software, and those skilled in the art can fully implement it by using existing technologies.

[0060] In summary, the poultry biological feed preparation system of the utility model includes a mixing drum, a solid material weighing hopper, a bacterial liquid batching subsystem and a fermentation box. The solid material weighing hopper can weigh solid materials of a preset weight and add them to the mixing drum. The bacterial liquid batching subsystem can be used to configure the bacterial liquid and add it to the mixing drum. After mixing in the mixing drum, it is sent to the fermentation box for fermentation. It can realize the automated production of bacterial agent mixing, feed stirring and material preparation, thereby improving production efficiency.

[0061] The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to technical personnel in this field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods.

[0062] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection.

[0063] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0064] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without departing from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A system for preparing biological feed for poultry, It is characterized in that include: A mixing cylinder, the upper end of which is provided with a feed inlet, and the lower end of which is provided with a discharge outlet; The solid material weighing hopper is arranged above the mixer, the upper end of which is connected to the solid material conveying subsystem, and the lower end is connected to the feed port of the mixing drum through the feed valve; The bacterial liquid batching subsystem is connected to the mixing barrel via a liquid adding pipe, and the liquid adding pipe is provided with a first delivery pump for adding the bacterial liquid configured by the bacterial liquid batching subsystem into the mixing barrel; and The fermentation box is used to receive the feed output from the mixing drum outlet.

2. The poultry biological feed preparation system according to claim 1, It is characterized in that The mixing cylinder comprises: A mixer, the upper end of which is the feed port, and the bacterial liquid batching subsystem is connected to the mixer via a liquid adding pipe; A feed storage bin is provided below the mixer and is used to receive the feed mixed by the mixer, and the lower end of the bin is the feed outlet; The discharge auger is used to transport the feed output from the discharge port to the fermentation box.

3. The poultry biological feed preparation system according to claim 1, It is characterized in that The solid material conveying subsystem includes a storage bin, at least one conveying device, and a material distribution tee pipe connected in sequence; One end of the material distribution three-way pipe is a feed end connected to the conveying device, and the two outer ends are discharge ends connected to the solid material weighing bucket, and an adjusting auger is arranged in one of the discharge ends.

4. The poultry biological feed preparation system according to claim 1, It is characterized in that The bacterial liquid batching subsystem includes: a hot water tank, a bacterial liquid tank, a weighing tank and a buffer tank; The weighing tank is arranged above the buffer tank; The buffer tank is connected to the mixing cylinder via a liquid adding pipe; The bacterial liquid tank is connected to the weighing tank through a mixing liquid pipe, and a second delivery pump is provided on the mixing liquid pipe; The hot water tank is connected to the mixing liquid pipe through a hot water pipe, and the hot water pipe and the mixing liquid pipe are connected by a three-way valve.

5. The poultry biological feed preparation system according to claim 4, It is characterized in that The bacteria liquid tank is provided with a stirring device.

6. The poultry biological feed preparation system according to claim 4, It is characterized in that The hot water tank and the bacteria liquid tank are heated by a steam pipe.

7. The poultry biological feed preparation system according to claim 4, It is characterized in that Liquid level sight glasses are installed on the tank bodies of the hot water tank, bacteria liquid tank and buffer tank.

8. The poultry biological feed preparation system according to claim 1, It is characterized in that The poultry biological feed preparation system also includes: a fermentation box turning mechanism, A fermentation box turning mechanism, used for turning over the fermentation box; The feed delivery bin is used to receive the feed poured out from the fermentation box, and a feed delivery device is provided at the bottom of the bin; The storage hopper is used to receive the feed output by the feeding device.

9. The poultry biological feed preparation system according to claim 8, It is characterized in that The poultry biological feed preparation system also includes: The conveying pipe has a fan at one end and a discharge port at the other end, and the pipe body is connected to the lower end of the storage hopper through an air shutoff device.

10. The poultry biological feed preparation system according to claim 9, It is characterized in that The discharge port of the feed conveying pipe is connected with a loading bin; A pneumatic door is arranged at the bottom of the charging bin.