Cloth roll cutting machine

By using an encoder and magnetic suction mechanism in the fabric breaker, the precise measurement and positioning of the cloth length is achieved, the problem of imprecise cutting in the prior art is solved, and resource utilization and production efficiency are improved.

CN222182890UActive Publication Date: 2024-12-17YONGTAI RUIFENG GARMENT CO LTD
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Patent Information

Application Number
CN202420275740.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-05
Publication Date
2024-12-17
Estimated Expiration
2034-02-05

AI Technical Summary

Technical Problem

Existing fabric breakers cannot achieve accurate measurements during the cutting process, resulting in inaccurate cutting position of the fabric and waste of resources.

Method used

A cloth winding machine is designed, using an encoder to detect the texture of the cloth surface to calculate the motion distance, and the positioning and fixing of the cloth is achieved through the magnetic suction mechanism and the fixing mechanism to ensure the accuracy of the cutting position.

Benefits of technology

Through encoder measurement and magnetic suction mechanism control, accurate measurement and fixation of cloth length is achieved, which reduces the impact of employee quality on tailoring accuracy, reduces cloth waste and improves resource utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cloth roll cloth cutting machine, and belongs to the technical field of cloth cutting machines, the cloth roll cloth cutting machine comprises a bearing table, a supporting mechanism is fixedly connected to the rear end of the upper surface of the bearing table, an encoder is installed at the front end of the supporting mechanism, a limiting mechanism is fixedly connected to the middle of the upper surface of the bearing table, and a cutting device is slidably connected to the interior of the limiting mechanism; a lower pressing block is fixedly connected to the upper surface of the bearing table and located on the side, away from the supporting mechanism, of the limiting mechanism, fixing mechanisms are fixedly connected to the two sides of the lower pressing block and located on the upper surface of the bearing table, and magnetic attraction mechanisms are installed below the fixing mechanisms and located between the fixing mechanisms and the lower pressing block; a controller is installed on the upper surface of the bearing table, the controller is electrically connected with the encoder, the magnetic attraction mechanism and the fixing mechanism, the fixing mechanism is controlled through the magnetic attraction mechanism, cloth is controlled, and the accuracy of the length of the cut cloth is guaranteed.
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Description

Technical Field

[0001] The present application relates to the technical field of cloth cutting machines, and in particular to a cloth roll cutting machine. Background Art

[0002] Cloth cutting machine, also known as cloth cutting machine, is a kind of mechanical equipment widely used in clothing, textile, leather, plastic leather and other industries. Its main function is to cut various materials, including cotton, linen, synthetic leather, silk, knitting and other raw materials, as well as carpets, towels, sheets, plastic films and other materials. Cloth cutting machine can improve production efficiency, save manpower and material resources, easy to operate, and has high practical value.

[0003] In the patent document with the published announcement number CN211733300U, a cloth cutting machine with convenient replacement of the winding frame is provided, including a cutting table, a cloth cutting machine is arranged on the left side of the top of the cutting table, and a fixing plate is fixedly connected to the front and rear sides of the right side of the top of the cutting table, and the top of the fixing plate is provided with a lower groove, and the right side of the top of the fixing plate is movably connected with a cover plate through a rotating shaft, and the bottom of the cover plate is provided with an upper groove, and the inner cavities of the lower groove and the upper groove are both inlaid with a first ball. The utility model solves the problem that the winding frame of the existing cloth cutting machine is usually exposed, which is easy to cause unstable winding during the winding process, and the partially fixed winding frame is not convenient to replace. When replacing the winding frame, cumbersome steps are required for disassembly, which brings troubles to people.

[0004] The above device is not provided with a tool for accurately measuring the length of the cut cloth, and cannot achieve accurate measurement of the length of the cut cloth. The cloth roll cutting machine generally uses a tape measure or electronic length measurement for cutting during the cutting process. During the cloth cutting process, due to improper handling by employees, it is easy to cause inaccurate cutting position, thereby causing waste of cloth. Utility Model Content

[0005] The present application proposes a cloth roll cutting machine to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, this application adopts the following technical solutions:

[0007] A cloth roll cutting machine comprises a carrying table, wherein the rear end of the upper surface of the carrying table is fixedly connected to a supporting mechanism, the front end of the supporting mechanism is installed with an encoder, the middle of the upper surface of the carrying table is fixedly connected to a limiting mechanism, the interior of the limiting mechanism is slidably connected with a cutting device, a pressing block is fixedly connected to the upper surface of the carrying table and located on the side of the limiting mechanism away from the supporting mechanism, a fixing mechanism is fixedly connected to both sides of the lower pressing block and located on the upper surface of the carrying table, a magnetic attraction mechanism is installed below the fixing mechanism, the magnetic attraction mechanism is located between the fixing mechanism and the pressing block, a controller is installed on the upper surface of the carrying table, and the controller is electrically connected to the encoder, the magnetic attraction mechanism and the fixing mechanism.

[0008] As a preferred embodiment, the supporting mechanism includes two supporting plates, a cloth rolling roller is rotatably connected to a side near the upper end of the supporting plate, a connecting plate is fixedly connected to the front end of the supporting plate, a cloth pressing roller is rotatably connected to the connecting plate below one end of the supporting plate, a supporting plate is fixedly connected to the bottom of the connecting plate away from the support plate, and a connecting plate is fixedly connected to the top of the connecting plate away from the support plate.

[0009] By adopting the above technical solution, the supporting mechanism plays a supporting role and ensures stability during feeding.

[0010] As a preferred embodiment, the limiting mechanism includes a limiting plate, which is slidably connected to the upper surface of the supporting table, and L-shaped plates are fixedly connected on both sides of the limiting plate. The L-shaped plates are slidably connected to the positions on both sides of the supporting table, and bolts are threadedly connected to the lower end of the L-shaped plates.

[0011] By adopting the above technical solution, the limiting mechanism is responsible for providing a cutting track for the cutting device and plays a limiting role for the cutting device.

[0012] As a preferred embodiment, the magnetic attraction mechanism includes a support column, which is fixedly connected to both sides of the upper surface of the supporting table, and a connecting plate is fixedly connected to the upper end of the support column, and two first electromagnetic blocks are fixedly connected to both sides of the lower surface of the connecting plate and located between the support columns.

[0013] By adopting the above technical solution, the magnetic attraction mechanism controls the position of the fixing mechanism through magnetic force, which can be used to maintain the passable state of the cloth.

[0014] As a preferred embodiment, the fixing mechanism includes a spring, which is sleeved on the side of the support column, the lower end of the spring is fixedly connected to the upper surface of the load-bearing table, the upper end of the spring is fixedly connected to a fixing plate, the side close to the fixing plate is fixedly connected to an upper pressure plate, the upper surface of the upper pressure plate is fixedly connected to the second electromagnetic block at corresponding positions above and below the second electromagnetic block, the upper surface of the upper pressure plate is stepped, and the upper surface of the lower pressure block is complementary in shape to the lower surface of the upper pressure plate.

[0015] By adopting the above technical solution, the fixing mechanism is responsible for positioning the cloth, and then the cloth can be cut by the cutting device.

[0016] As a preferred embodiment, the horizontal height of the upper surface of the support plate is greater than the horizontal height of the lower end of the cloth pressing roller, and the encoder is installed on the connecting plate.

[0017] By adopting the above technical solution, the encoder calculates the movement distance of the cloth by detecting the surface pattern of the cloth on the upper surface of the pallet.

[0018] Beneficial effects of this application:

[0019] 1. This cloth roll cutting machine is provided with an encoder, which is a device for measuring rotational or linear motion. It calculates the movement distance by detecting the texture of the cloth surface, thereby determining the cutting position of the cloth. The encoder transmits the movement information to the controller, which compares the extension distance of the cloth and controls the fixing mechanism through the magnetic suction mechanism to fix the cloth, thereby ensuring the accuracy of the length of the intercepted cloth and reducing the influence of the quality of the employees on the accuracy of the length of the intercepted cloth;

[0020] 2. This cloth roll and cloth cutting machine ensures the tension effect of the cloth by setting a cloth pressing roller and lifting the cloth by a support plate, so as to ensure that the surface of the cloth under the encoder is flat and wrinkle-free, thereby reducing the probability of encoder misdetection, thereby reducing cloth waste and improving resource utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the main structure of this application;

[0022] Figure 2 This is a schematic diagram of the limit mechanism structure of this application;

[0023] Figure 3 This is a schematic diagram of the longitudinal section structure of this application.

[0024] Numbers in the figure: 1. load-bearing table; 2. supporting mechanism; 201. supporting plate; 202. cloth rolling roller; 203. connecting plate; 204. cloth pressing roller; 205. supporting plate; 3. encoder; 4. limiting mechanism; 401. limiting plate; 402. L-shaped plate; 5. magnetic attraction mechanism; 501. supporting column; 502. connecting plate; 503. first electromagnetic block; 6. fixing mechanism; 601. spring; 602. fixing plate; 603. upper pressure plate; 604. second electromagnetic block; 7. cutting device; 8. lower pressure block. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0026] Reference Figure 1-3 A cloth roll cutting machine comprises a carrying table 1, a supporting mechanism 2 is fixedly connected to the rear end of the upper surface of the carrying table 1, an encoder 3 is installed at the front end of the supporting mechanism 2, a limiting mechanism 4 is fixedly connected to the middle of the upper surface of the carrying table 1, a cutting device 7 is slidably connected inside the limiting mechanism 4, a pressing block 8 is fixedly connected to the upper surface of the carrying table 1 and located on the side of the limiting mechanism 4 away from the supporting mechanism 2, a fixing mechanism 6 is fixedly connected to both sides of the pressing block 8 and located on the upper surface of the carrying table 1, a magnetic attraction mechanism 5 is installed below the fixing mechanism 6, and the magnetic attraction mechanism 5 is located between the fixing mechanism 6 and the pressing block 8, a controller 9 is installed on the upper surface of the carrying table 1, and the controller 9 is electrically connected to the encoder 3, the magnetic attraction mechanism 5, and the fixing mechanism 6.

[0027] Reference Figure 1-3 The support mechanism 2 includes two support plates 201, a cloth roll 202 is rotatably connected to one side near the upper end of the support plate 201, a connecting plate 203 is fixedly connected to the front end of the support plate 201, a cloth pressing roller 204 is rotatably connected to the lower end of the connecting plate 203 near the support plate 201, a support plate 205 is fixedly connected to the lower end of the connecting plate 203 away from the support plate 201, and a connecting plate 203 is fixedly connected to the upper end of the connecting plate 203 away from the support plate 201. First, the required cloth length needs to be input on the controller 9, and then the cloth is dragged from the cloth roll 202 to bypass the cloth pressing roller 204, and then dragged forward from the position above the support plate 205 and below the encoder 3 to ensure that the cloth located above the support plate 205 and below the encoder 3 is in contact with the upper surface of the support plate 205, and the preparation operation is completed.

[0028] Reference Figure 1-3 The limiting mechanism 4 includes a limiting plate 401, which is slidably connected to the upper surface of the load-bearing table 1, and L-shaped plates 402 are fixedly connected on both sides of the limiting plate 401. The L-shaped plates 402 are slidably connected to the positions on both sides of the load-bearing table 1, and bolts are threadedly connected at the lower ends of the L-shaped plates 402. The limiting plate 401 is slid forward and backward to a proper position, and the limiting mechanism 4 is fixed to the upper end of the load-bearing table 1 through the bolts at the lower end of the L-shaped plate 402, and the fixing of the limiting mechanism 4 is completed. When in use, the cloth needs to be covered above the limiting plate 401.

[0029] Reference Figure 1-3The magnetic attraction mechanism 5 includes a support column 501, which is fixedly connected to both sides of the upper surface of the support table 1. A connecting plate 502 is fixedly connected to the upper end of the support column 501, and two first electromagnetic blocks 503 are fixedly connected to both sides of the lower surface of the connecting plate 502 and located between the support columns 501. The cloth passes between the fixing mechanism 6 and the lower pressing block 8. When the cloth dragging distance is less than the set length, the first electromagnetic block 503 is energized, and the first electromagnetic block 503 generates a magnetic field to attract the fixing mechanism 6 to move upward, so that a distance is generated between the fixing mechanism 6 and the lower pressing block 8, which can be used to drag the cloth to move, thereby ensuring the passage of the cloth.

[0030] Reference Figure 1-3 The fixing mechanism 6 includes a spring 601, which is sleeved on the side of the support column 501, and the lower end of the spring 601 is fixedly connected to the upper surface of the load-bearing table 1. The upper end of the spring 601 is fixedly connected to a fixing plate 602, and an upper pressure plate 603 is fixedly connected to a side close to the fixing plate 602. The upper surface of the upper pressure plate 603 is fixedly connected to the second electromagnetic block 604 at a corresponding position above and below the second electromagnetic block 604. The upper surface of the upper pressure plate 603 is stepped, and the upper surface of the lower pressure block 8 is complementary in shape to the lower surface of the upper pressure plate 603. When the dragging distance of the cloth is less than the set length, the first electromagnetic block 503 and the second electromagnetic block 604 are both energized, and the first electromagnetic block 503 and the second electromagnetic block 604 attract each other. When the dragging distance is equal to the set length, the first electromagnetic block 503 and the second electromagnetic block 604 stop being energized, so that the fixing mechanism 6 moves downward under the action of the spring 601, driving the upper pressure plate 603 to press down on the lower pressure block 8, clamping the cloth between the upper pressure plate 603 and the lower pressure block 8, thereby realizing the positioning of the cloth, and then the cloth can be cut by the cutting device 7.

[0031] Reference Figure 1-3 The horizontal height of the upper surface of the support plate 205 is greater than the horizontal height of the lower end of the cloth pressing roller 204, and the encoder 3 is installed on the connecting plate 203. The horizontal height of the upper surface of the support plate 205 is greater than the horizontal height of the lower end of the cloth pressing roller 204, which can make the surface of the cloth stick to the upper surface of the support plate 205. The encoder 3 calculates the movement distance by detecting the pattern of the surface of the cloth on the upper surface of the support plate 205, thereby determining the interception length.

[0032] Working principle: First, input the required cloth length on the controller 9, then drag the cloth from the cloth roll roller 202 to bypass the cloth pressing roller 204, and then drag it forward from the position above the support plate 205 and below the encoder 3 to ensure that the cloth above the support plate 205 and below the encoder 3 fits the upper surface of the support plate 205, and the preparation operation is completed. Slide the limit plate 401 forward and backward to the appropriate position, and fix the limit mechanism 4 to the upper end of the load table 1 through the bolts at the lower end of the L-shaped plate 402, and the limit mechanism 4 is fixed. When using, the cloth needs to be covered above the limit plate 401;

[0033] The cloth passes between the fixing mechanism 6 and the lower pressing block 8. When the cloth dragging distance is less than the set length, the first electromagnetic block 503 is energized, and the first electromagnetic block 503 generates a magnetic field, attracting the fixing mechanism 6 to move upward, so that a distance is generated between the fixing mechanism 6 and the lower pressing block 8, which can be used to drag the cloth to move, thereby ensuring the passage of the cloth. When the cloth dragging distance is less than the set length, the first electromagnetic block 503 and the second electromagnetic block 604 are both energized, and the first electromagnetic block 503 and the second electromagnetic block 604 attract each other. When the dragging distance is equal to the set length, the first electromagnetic block 503 and the second electromagnetic block 604 stop energizing, so that the fixing mechanism 6 moves downward under the action of the spring 601, driving the upper pressing plate 603 to press down on the lower pressing block 8, clamping the cloth between the upper pressing plate 603 and the lower pressing block 8, thereby realizing the positioning of the cloth, and then the cloth can be cut by the cutting device 7;

[0034] The horizontal height of the upper surface of the support plate 205 is greater than the horizontal height of the lower end of the cloth pressing roller 204, which can cause the cloth surface to fit the upper surface of the support plate 205. The encoder 3 calculates the movement distance by detecting the pattern of the cloth surface on the upper surface of the support plate 205, thereby determining the interception length.

[0035] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and utility model concept of the present application, which should be covered by the protection scope of the present application.

Claims

1. A cloth roll cutting machine, comprising a supporting table (1), characterized in that: The rear end of the upper surface of the carrying table (1) is fixedly connected to a supporting mechanism (2), the front end of the supporting mechanism (2) is equipped with an encoder (3), the middle of the upper surface of the carrying table (1) is fixedly connected to a limiting mechanism (4), the interior of the limiting mechanism (4) is slidably connected to a cutting device (7), the upper surface of the carrying table (1) and located on the side of the limiting mechanism (4) away from the supporting mechanism (2) is fixedly connected to a lower pressing block (8), both sides of the lower pressing block (8) and located on the upper surface of the carrying table (1) are fixedly connected to a fixing mechanism (6), a magnetic attraction mechanism (5) is installed below the fixing mechanism (6), the magnetic attraction mechanism (5) is located between the fixing mechanism (6) and the lower pressing block (8), and a controller (9) is installed on the upper surface of the carrying table (1), and the controller (9) is electrically connected to the encoder (3), the magnetic attraction mechanism (5), and the fixing mechanism (6).

2. A cloth roll cutting machine according to claim 1, characterized in that: The support mechanism (2) comprises two support plates (201), a cloth rolling roller (202) is rotatably connected to one side of the upper end of the support plate (201), a connecting plate (203) is fixedly connected to the front end of the support plate (201), a cloth pressing roller (204) is rotatably connected to the lower part of one end of the connecting plate (203) close to the support plate (201), a supporting plate (205) is fixedly connected to the lower part of one end of the connecting plate (203) away from the support plate (201), and a connecting plate (203) is fixedly connected to the upper part of one end of the connecting plate (203) away from the support plate (201).

3. A cloth roll cutting machine according to claim 1, characterized in that: The limiting mechanism (4) comprises a limiting plate (401), the limiting plate (401) being slidably connected to the upper surface of the supporting table (1), L-shaped plates (402) being fixedly connected to both sides of the limiting plate (401), the L-shaped plates (402) being slidably connected to the positions on both sides of the supporting table (1), and bolts being threadedly connected to the lower ends of the L-shaped plates (402).

4. The cloth roll cutting machine according to claim 1, characterized in that: The magnetic attraction mechanism (5) comprises a support column (501), wherein the support column (501) is fixedly connected to positions on both sides of the upper surface of the support table (1), a connecting plate (502) is fixedly connected to the upper end of the support column (501), and two first electromagnetic blocks (503) are fixedly connected to both sides of the lower surface of the connecting plate (502) and located between the support columns (501).

5. A cloth roll cutting machine according to claim 4, characterized in that: The fixing mechanism (6) comprises a spring (601), wherein the spring (601) is sleeved on the side of the support column (501), the lower end of the spring (601) is fixedly connected to the upper surface of the support table (1), the upper end of the spring (601) is fixedly connected to a fixing plate (602), the side close to the fixing plate (602) is fixedly connected to an upper pressure plate (603), the upper surface of the upper pressure plate (603) is fixedly connected to the second electromagnetic block (604) at corresponding positions above and below the second electromagnetic block (604), the upper surface of the upper pressure plate (603) is arranged in a stepped shape, and the upper surface of the lower pressure block (8) is complementary in shape to the lower surface of the upper pressure plate (603).

6. A cloth roll cutting machine according to claim 2, characterized in that: The horizontal height of the upper surface of the support plate (205) is greater than the horizontal height of the lower end of the cloth pressing roller (204), and the encoder (3) is mounted on the connecting plate (203).