Flatcar rail sweeper

By installing fixtures, springs and wire brushes in front of the flat car, the problems of low efficiency and insufficient safety of guide rail obstacle removal are solved, and effective obstacle removal and safety improvement are achieved.

CN222183202UActive Publication Date: 2024-12-17WUHU XINXING DUCTILE IRON PIPES
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Patent Information

Application Number
CN202420326175.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-21
Publication Date
2024-12-17
Estimated Expiration
2034-02-21

AI Technical Summary

Technical Problem

In the metallurgical industry, flat vehicles are prone to fall off the track when encountering obstacles on the guide rails. The existing cleaning devices are inefficient and easily damaged, resulting in safety accidents.

Method used

A flat car rail sweeper including fixtures, springs and wire brushes are designed. The bristles of the wire brushes are against the guide rails. The height of the spring can be adjusted and shock-absorbed, so as to remove obstacles and avoid accidents from falling out.

Benefits of technology

Effectively clearing obstacles on the guide rails improves the safety and production safety of the flat car, and the adjustability of the spring and shock absorption improves the applicability and reliability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flat car rail sweeper which comprises a fixing piece (2) arranged in front of the running direction of a flat car wheel (1), the fixing piece (2) is connected with a steel wire brush (4) through a spring (3), and the bottom of bristles of the steel wire brush (4) abuts against a flat car guide rail (5). The flatcar rail sweeper can effectively remove obstacles on the guide rail, avoids the accident that the flatcar falls off the rail, and greatly improves safety.
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Description

Technical Field

[0001] The utility model relates to the technical field of metallurgy, and in particular to a flat car track sweeper. Background Art

[0002] Heavy industries such as metallurgy often use flat cars for transportation. If there are obstacles such as scrap steel and stones on the flat car rails that are not cleared in time, the flat car may fall off the track when encountering obstacles during its travel on the rails, causing safety accidents and serious consequences. Existing flat cars are not equipped with track sweepers or simply use simple steel plate welding as a device to clear obstacles on the rails. This method is not only inefficient but also easy to damage. Utility Model Content

[0003] The utility model aims to provide a flat car track sweeper, which can effectively clear obstacles on the guide rails, avoid accidents of flat cars falling off the track, and greatly improve safety.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a flat car track cleaner, which includes a fixing piece arranged in front of the running direction of the flat car wheel, and the fixing piece is connected to a wire brush through a spring, wherein the bottom of the bristles of the wire brush rests on the flat car guide rail.

[0005] Preferably, the top end surface of the fixing member is welded and fixed on the flat car, and the bottom end surface portion is recessed inward to form a cavity for accommodating the spring.

[0006] Preferably, the top end of the spring is welded to the cavity, and the bottom end is provided with a wire brush mounting block.

[0007] Preferably, the wire brush is detachably mounted to the wire brush mounting block.

[0008] Preferably, a slag discharge port is also formed on the side wall of the fixing member, and the slag discharge port is sealed by a cover body.

[0009] Preferably, the width of the bristles of the wire brush is greater than the width of the flat car wheel.

[0010] Preferably, the width of the bristles of the wire brush is 2-3 times the width of the flat car wheel.

[0011] Preferably, the cavity is further formed with a spring column, which extends from the bottom end surface of the cavity along the central axis toward the wire brush mounting block, and the spring is sleeved on the spring column.

[0012] According to the above technical scheme, the utility model adds a fixing piece in front of the running direction of the flat car wheel, installs a wire brush on the fixing piece through a spring, and the bottom of the bristles of the wire brush is against the flat car guide rail. When the flat car moves forward, the obstacles in front of the flat car wheel can be cleaned and removed by the bristles of the wire brush, away from the flat car guide rail, effectively avoiding the flat car falling off the track and causing safety accidents, greatly improving production safety. Among them, due to the presence of the spring, the height of the wire brush can be adjusted, making it more applicable; at the same time, the spring can also play a good shock-absorbing and buffering role, which is safe, reliable and easy to operate.

[0013] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:

[0015] Figure 1 The utility model is a schematic diagram of the structure of the flat car track sweeper provided by the utility model.

[0016] Description of Reference Numerals

[0017] 1-Flat car wheel 2-Fixer

[0018] 3- Spring 4- Wire brush

[0019] 5-Flat car guide rail 6-Wire brush mounting block DETAILED DESCRIPTION

[0020] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.

[0021] In the present utility model, unless otherwise stated, directional words such as "front, back, inside, outside, top, bottom" contained in the terms merely represent the directions of the terms in normal usage, or are common names understood by those skilled in the art, and should not be regarded as limitations on the terms.

[0022] See also Figure 1 The utility model provides a flat car track sweeper, which includes a fixing member 2 arranged in front of the running direction of the flat car wheel 1, the fixing member 2 is connected to the wire brush 4 through a spring 3, wherein the bottom of the bristles of the wire brush 4 is against the flat car guide rail 5.

[0023] Through the above technical solution, a fixing part 2 is installed in front of the running direction of the flat car wheel 1, and a wire brush 4 is installed on the fixing part 2 through a spring 3, and the bottom of the bristles of the wire brush 4 is against the flat car guide rail 5. When the flat car moves forward, the obstacles in front of the flat car wheel 1 can be cleaned and removed by the bristles of the wire brush 4, away from the flat car guide rail 5, effectively avoiding the flat car from falling off the track and causing safety accidents, greatly improving production safety. Among them, due to the existence of the spring 3, the height of the wire brush 4 can be adjusted, making it more applicable; at the same time, the spring 3 can also play a good shock-absorbing and buffering role, which is safe, reliable and easy to operate.

[0024] In this embodiment, in order to facilitate the installation of the spring 3 and save the occupied space of the flat car track sweeper, preferably, the top end surface of the fixing member 2 is welded and fixed on the flat car, and the bottom end surface is partially recessed inward to form a cavity for accommodating the spring 3. In this way, the spring 3 can be installed in the cavity, which not only reduces the occupied space, but also prevents the debris from splashing into the spring gap during the cleaning process of the flat car track sweeper and getting stuck, thereby affecting its normal telescopic shock absorbing function.

[0025] In this embodiment, in order to facilitate the installation of the wire brush 4 and to facilitate the replacement of the new wire brush 4 after long-term use to ensure a good effect of clearing obstacles, the top end of the spring 3 is preferably welded to the cavity and a wire brush mounting block 6 is provided at the bottom end.

[0026] Furthermore, in order to facilitate the replacement of the wire brush 4 after long-term use or to quickly and conveniently replace wire brushes 4 of different models according to specific usage requirements, preferably, the wire brush 4 is detachably mounted on the wire brush mounting block 6. With this structure, the wire brush 4 can be removed and replaced separately during replacement, and the wire brush 4 and the wire brush mounting block 6 can also be removed and replaced as a whole, which is convenient to operate and greatly improves maintenance efficiency.

[0027] When the flat car track sweeper is actually used, some debris may accidentally splash during the brushing process of the wire brush 4. These debris may splash upward into the cavity of the fixing part 2 and remain there. After a long period of accumulation, they will block the movement space of the spring 3 and make it lose its original function. In order to avoid this situation, it is convenient to clean out the debris accumulated in the cavity of the fixing part 2 in a timely and convenient manner. Preferably, a slag discharge port is formed on the side wall of the fixing part 2, and the slag discharge port is sealed by a cover. In this way, when cleaning is needed, there is no need to disassemble the fixing part 2 or the spring 3. You only need to open the sealed cover and take out the debris from the slag discharge port quickly and easily, so that normal use can be restored as soon as possible.

[0028] In this embodiment, in order to improve the cleaning efficiency of the wire brush 4 so that it can remove as much debris as possible in the forward direction of the flat car wheel 1, preferably, the width of the bristles of the wire brush 4 is greater than the width of the flat car wheel 1. On this basis, further, it is preferred that the width of the bristles of the wire brush 4 is 2-3 times the width of the flat car wheel 1.

[0029] In addition, in the process of spring 3 telescopic shock absorption, in order to prevent it from being skewed or even twisted by a large external force, which may seriously affect the rail sweeping effect of the wire brush 4, a spring column is preferably formed in the cavity, and the spring column extends from the bottom end surface of the cavity along the central axis to the wire brush mounting block 6, and the spring 3 is sleeved on the spring column. In this way, the spring 3 can always maintain reciprocating motion in the direction along the central axis to ensure efficient shock absorption effect.

[0030] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, the technical solution of the present invention can be subjected to a variety of simple modifications, and these simple modifications all belong to the protection scope of the present invention.

[0031] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present utility model will not further describe various possible combinations.

[0032] In addition, various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.

Claims

1. A flat car track sweeper, characterized in that: The flat car track cleaner comprises a fixing member (2) arranged in front of the running direction of the flat car wheel (1), wherein the fixing member (2) is connected to a wire brush (4) via a spring (3), wherein the bottom of the bristles of the wire brush (4) abuts against the flat car guide rail (5).

2. The flat car track sweeper according to claim 1, characterized in that: The top end surface of the fixing member (2) is welded and fixed on the flat car, and the bottom end surface portion is recessed inward to form a cavity for accommodating the spring (3).

3. The flat car track sweeper according to claim 2, characterized in that: The top end of the spring (3) is welded to the cavity, and the bottom end is provided with a wire brush mounting block (6).

4. The flat car track sweeper according to claim 3, characterized in that: The wire brush (4) is detachably mounted on the wire brush mounting block (6).

5. The flat car track sweeper according to claim 1, characterized in that: A slag discharge opening is also formed on the side wall of the fixing member (2), and the slag discharge opening is sealed by a cover body.

6. The flat car track sweeper according to claim 1, characterized in that: The width of the bristles of the wire brush (4) is greater than the width of the flat car wheel (1).

7. The flat car track sweeper according to claim 6, characterized in that: The width of the bristles of the wire brush (4) is 2-3 times the width of the flat car wheel (1).

8. The flat car track sweeper according to claim 3, characterized in that: The cavity is also formed with a spring column, which extends from the bottom end surface of the cavity along the central axis toward the wire brush mounting block (6), and the spring (3) is sleeved on the spring column.