Thickness gauge suitable for various packaging materials
By designing a thickness gauge with a detachable down-pressure center column and a measuring head, the problem of poor versatility of existing thickness gauge is solved, and accurate measurement of a variety of packaging materials is achieved, which reduces equipment cost and difficulty in use.
Patent Information
- Application Number
- CN202421018032.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-11
AI Technical Summary
Due to the fixed structure and the inability to replace the measuring head and downforce, the existing thickness gauge has poor versatility and cannot be used for measurement of different packaging materials. It requires the purchase of a variety of instruments, which increases the cost of equipment and the trouble of use.
A thickness gauge including a fixed base, a placing table, a measuring instrument, a removable down-pressure center column and a measuring head is designed. By replacing different counterweight weights and measuring heads, it can adapt to the measurement standards of different packaging materials. , improve versatility and convenience of use.
Accurate thickness measurement of a variety of packaging materials is achieved, the procurement cost is reduced, the user experience and the versatility of the equipment is improved, and multiple thickness gauges are not required.
Smart Images

Figure CN222188116U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thickness measuring devices, in particular to a thickness gauge suitable for a variety of packaging materials. Background Art
[0002] Thickness gauge is an instrument used to measure the thickness of materials and objects. Packaging materials refer to materials used to manufacture packaging containers, packaging decoration, packaging printing, packaging transportation, etc. to meet product packaging requirements. It includes main packaging materials such as metal, plastic, glass, ceramic, paper, bamboo, natural fiber, chemical fiber, composite materials, and auxiliary materials such as strapping, decoration, and printing materials.
[0003] In industrial production, it is often necessary to measure the thickness of various packaging materials to ensure that the produced materials meet the standards; however, different packaging materials have different thickness measurement standards, among which the pressure area and pressure (or pressure intensity) are the most important indicators, and often different packaging materials require different standard pressures. Existing thickness gauges are all fixed structures, and the measuring head and downward pressure cannot be replaced, resulting in very poor versatility. Often different thickness gauges are needed to measure different materials, which is not only troublesome, but also requires the purchase of multiple thickness gauges, which will inevitably increase the purchase cost of the equipment. Utility Model Content
[0004] In order to solve some or all of the problems existing in the above-mentioned prior art, the utility model provides a thickness gauge suitable for a variety of packaging materials, including a fixed base, the fixed base is provided with a placing table, a measuring instrument and a downward pressing center column, the placing table is used to place the product to be measured, the measuring instrument is used to obtain the thickness data of the measured object, the measuring end of the measuring instrument is connected to the upper end of the downward pressing center column, the downward pressing center column is slidably limitedly connected to the fixed base; a counterweight is sleeved on the downward pressing center column, and a measuring head is provided at the end of the downward pressing center column away from the measuring instrument, and the counterweight and the measuring head are respectively detachably connected to the downward pressing center column.
[0005] As a further improvement of the utility model, a mounting platform is provided on the downward pressing center column, a clamping notch is provided on the counterweight, the clamping notch is clamped with the downward pressing center column, and the lower end surface of the counterweight abuts against the mounting platform.
[0006] As a further improvement of the present invention, a limiting platform is provided on the fixed base, and the lower end surface of the mounting platform can abut against the limiting platform.
[0007] As a further improvement of the utility model, a connecting column is provided at the upper end of the measuring head, a connecting hole is provided at the end of the downward pressing center column away from the measuring instrument, and the connecting column is inserted into the connecting hole for a detachable limit connection.
[0008] As a further improvement of the present invention, the connecting column is threadedly connected to the connecting hole.
[0009] As a further improvement of the present invention, the lower end surface of the measuring head is circular, there are three measuring heads, and the diameters of the lower end surfaces of the three measuring heads are respectively 5 mm, 16 mm and 35.7 mm.
[0010] As a further improvement of the utility model, there are four counterweights, and the masses of the four counterweights are respectively: 10g, 100g, 1kg and 2kg.
[0011] As a further improvement of the present invention, it further comprises a lifting device, wherein the lifting device is connected to the pressing center column and is used to drive the pressing center column to move in a direction away from the placing platform.
[0012] As a further improvement of the utility model, the lifting device includes a pressure rod, the middle part of which is hinged to the fixed base, one end of which is hinged to the downward pressing center column, and the other end is a free end extending out of the fixed base.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The utility model can be applied to the thickness measurement of packaging materials of different standards by replacing different counterweights and different measuring heads, thereby improving versatility and user's usage experience, eliminating the need to purchase multiple thickness gauges and reducing procurement costs. In actual work, according to the measurement standard corresponding to the packaging material to be measured, different counterweights and measuring heads are replaced, and then the downward pressing center column is lifted to place the product to be measured on the placement table, and then the downward pressing center column is released. Under the action of the counterweights and the gravity of the downward pressing center column itself, the downward pressing center column will be pushed to move in the direction close to the placement table until the measuring head contacts the product to be measured, and the thickness of the current product to be measured can be known by reading the data value on the measuring instrument. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 It is a front view structural schematic diagram of an embodiment of the utility model;
[0017] Figure 2It is a side view structural schematic diagram of an embodiment of the utility model;
[0018] Figure 3 It is a structural schematic diagram of the counterweight in the embodiment of the utility model. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by technicians in the technical field of the present invention; the terms used in the specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present invention or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order.
[0020] Reference to "embodiments" in the present invention means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it mutually exclusive, independent, or alternative to other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described in the present invention may be combined with other embodiments.
[0021] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.
[0022] like Figure 1 , 2As shown, a thickness gauge for using a variety of packaging materials includes a fixed base 1, which serves as the installation body of the thickness gauge. A handle 2 is provided on one side of the fixed base 1, and the handle 2 is integrally formed with the fixed base 1. The handle 2 is used to facilitate the user to hold the thickness gauge, thereby facilitating the transportation and movement of the thickness gauge. The fixed base 1 is provided with a placement table 3, a measuring instrument 4 and a downward pressing center column 5. The placement table 3 is used to place the product to be measured, and the measuring instrument 4 is used to obtain the thickness data of the measured product. In this embodiment, the measuring instrument 4 is also a dial indicator. In other embodiments, other instruments or devices that can obtain thickness data can also be used. The measuring end of the measuring instrument 4 is connected to the downward pressing center column 5, and the downward pressing center column 5 is limitedly installed on the fixed base 1 and can be lifted and slid on the fixed base 1. In the initial state, after the downward pressing center column 5 slides down to the limit position due to its own gravity, the reading of the measuring instrument 4 is zero; when measuring, after the product to be measured is placed on the placing table 3, the downward pressing center column 5 is pressed down by its own gravity to contact with the product to be measured, and the reading on the measuring instrument 4 is the thickness value of the current product to be measured.
[0023] Because each different packaging material has certain standards for measuring thickness, in order to improve the accuracy of measurement, a counterweight 6 is sleeved on the pressing center column 5, and a measuring head 7 is installed at the end of the pressing center column 5 away from the measuring instrument 4, and the counterweight 6 and the measuring head 7 are detachably connected to the pressing center column 5. The counterweight 6 is used to increase the weight of the pressing center column 5, thereby driving the measuring head 7 to move closer to the placement table 3. The downward force of the measuring head 7 can be changed by replacing different counterweights 6. In the actual measurement process, the downward force (pressure) required for each packaging material is different, and the pressure area is also different, so the thickness of the corresponding packaging material can be accurately measured by replacing the corresponding counterweight 6 and measuring head 7.
[0024] The following table lists some common packaging material thickness measurement standards:
[0025] Serial number Material Testing standards 1 Paper, cardboard GB / T-451.3 2 Corrugated cardboard, honeycomb cardboard GB / T-6547 3 Pressure sensitive tape GB / T-7125 4 Plastic film GB / T-6672 5 Foam plastics, rubber GB / T-6342 6 Wood-based panels GB / T-17657
[0026] During actual work, according to the measurement standard corresponding to the packaging material to be measured, different counterweights 6 and measuring heads 7 are replaced, and then the downward pressing center column 5 is lifted and the product to be measured is placed on the placement table 3. Then the downward pressing center column 5 is released. Under the action of the counterweights 6 and the gravity of the downward pressing center column 5, the downward pressing center column 5 will be pushed towards the placement table 3 until the measuring head 7 contacts the product to be measured. The thickness of the current product to be measured can be known by reading the data value on the measuring instrument 4.
[0027] It should be noted that by replacing different counterweights 6, the downward force of the central column 5 can be changed so that it meets the corresponding measurement standard; the lower end surface area of each measuring head 7 is different, and by replacing different measuring heads 7, the measured pressure area can be changed to meet the corresponding detection standard. The thickness gauge can be used to measure the thickness of different packaging materials by counterweighting different counterweights 6 and different measuring heads 7, thereby improving versatility and user experience, without the need to purchase multiple thickness gauges, and reducing procurement costs.
[0028] like Figure 3 As shown, specifically, a mounting platform 8 is fixed on the downward pressing center column 5, and a clamping notch 61 is provided on the counterweight 6. The clamping notch 61 is clamped with the downward pressing center column 5, and the lower end surface of the counterweight 6 abuts against the mounting platform 8. The mounting platform 8 is used to limit the counterweight 6. The clamping notch 61 is provided on the counterweight 6 so that the counterweight 6 can be clamped with the downward pressing center column 5, and the counterweight 6 is fixed to the downward pressing center column 5 by the mounting platform 8; at the same time, the clamping method of the counterweight 6 and the downward pressing center column 5 also facilitates the replacement of the corresponding counterweight 6, thereby improving practicality.
[0029] In order to limit the downward movement of the pressing center column 5, a limit platform 9 is provided on the fixed base 1. When the thickness gauge is not in use, the pressing center column 5 will slide downward under the action of its own gravity until the mounting platform 8 abuts against the limit platform 9. The limit platform 9 limits the downward movement of the pressing center column 5 to prevent the pressing center column 5 from falling out of the fixed base 1, thereby improving the stability of the structure.
[0030] In this embodiment, in order to facilitate the installation of the measuring head 7, a connecting column 71 is provided at the upper end of the measuring head 7, and a connecting hole 51 is provided at one end of the pressing center column 5 away from the measuring instrument 4. The connecting column 71 is provided with an external thread, and the connecting hole 51 is provided with an internal thread. When installing the measuring head 7, the connecting column 71 is inserted into the connecting hole 51, and then the connecting column 71 is tightened to be threadedly connected and fixed with the connecting hole 51. In other embodiments, the measuring head 7 can also be connected to the pressing center column 5 in other detachable ways, such as: snap connection, etc.
[0031] In this embodiment, there are four counterweights 6, and the masses of the four counterweights 6 are 10g, 100g, 1kg and 2kg respectively. In other embodiments, the counterweights 6 can also be any other number, and the mass of each counterweight 6 can also be changed according to the detection standard corresponding to the material to be measured.
[0032] The lower end surface of the measuring head 7 is circular. In this embodiment, there are three measuring heads 7, and the diameters of the lower end surfaces of the three measuring heads 7 are 5 mm, 16 mm, and 35.7 mm, respectively. In other embodiments, there may be any other number of measuring heads 7, and their specific shapes and sizes may also be changed accordingly according to the detection standards corresponding to the materials to be measured.
[0033] The following table shows the measuring heads and counterweights used when measuring the thickness of several common packaging materials using this embodiment:
[0034]
[0035] like Figure 2 As shown, the thickness gauge for using various packaging materials further includes a lifting device, which is connected to the pressing center column 5 and is used to drive the pressing center column 5 to move in a direction away from the placement table 3. Normally, after the pressing center column 5 falls to the limit position, the measuring head 7 will be connected to the placement table 3; in actual operation, the pressing center column 5 is driven by the lifting device to move in a direction away from the placement table 3, thereby driving the measuring head 7 away from the placement table 3, so that the measured product can be placed on the placement table 3 for measurement.
[0036] Specifically, the lifting device includes a pressure rod 10, the middle part of which is hinged to the fixed base 1, one end of which is hinged to the downward pressing center column 5, and the other end is a free end extending out of the fixed base 1. When the product to be measured needs to be placed, the operator can press the pressure rod 10 to rotate the pressure rod 10 along the hinge with the fixed base 1, and the hinged end of the pressure rod 10 and the downward pressing center column 5 will push the downward pressing center column 5 to lift upward on the fixed base 1, thereby driving the measuring head 7 to move away from the placement table 3, so that an installation gap appears between the measuring head 7 and the placement table 3; then the operator can place the product to be measured on the placement table 3. Then release the pressure rod 10, and under the action of the self-gravity of the downward pressing center column 5 and the counterweight 6, the downward pressing center column 5 will rise and fall on the fixed base 1 until the measuring head 7 abuts against the product to be measured, and the thickness value of the current product to be measured can be known by reading the reading of the measuring instrument 4.
[0037] In other embodiments, the lifting device may also be other structures, as long as it can ensure that the downward pressing center column 5 can be lifted; for example: a lifting handle 2 is provided on the downward pressing center column 5, etc.
[0038] The method for measuring the thickness of packaging materials using the above-mentioned thickness gauge applicable to various packaging materials is as follows:
[0039] 1. First, calibrate the parallelism between the lower end surface of the measuring head 7 and the upper end surface of the placing table 3, so that the parallelism error between the lower end surface of the measuring head 7 and the upper end surface of the placing table 3 is within the detection standard range of the current product being tested. For example: the parallelism error when testing the thickness of pressure-sensitive tape should be less than or equal to 0.005 mm, and the parallelism error when testing the thickness of paper should not exceed 5 microns, etc. The specific calibration steps are:
[0040] Use a special parallelism gauge (a steel ball clamped by a metal sheet) and place it at the center and surrounding points between the two measuring surfaces. The extreme difference among the five readings is the parallelism error.
[0041] 2. According to the testing standard corresponding to the product to be measured, install the appropriate counterweight 6 and measuring head 7 onto the downward pressing center column 5.
[0042] Take the measurement of corrugated cardboard as an example: before measuring, a counterweight 6 with a mass of 2 kg is clamped onto the downward pressing center column 5 so that the counterweight 6 is in contact with the mounting platform 8; the original measuring head 7 on the downward pressing center column 5 is removed, and the measuring head 7 with a diameter of 35.7 mm is taken out, and the measuring head 7 is installed on the downward pressing center column 5 by inserting the connecting column 71 on the measuring head 7 into the connecting hole 51 in the downward pressing center column 5 and then tightening the measuring head 7.
[0043] 3. By pressing the pressure rod 10 to extend the free end of the fixed base 1, the pressure rod 10 rotates along the hinge with the fixed base 1. The hinged end of the pressure rod 10 and the downward pressure center column 5 will push the downward pressure center column 5 to move upward on the fixed base 1, thereby driving the downward pressure center column 5 and the measuring head 7 to move away from the placement table 3, so that an installation gap appears between the measuring head 7 and the placement table 3.
[0044] 4. Place the product to be tested on the placement table 3 so that it is placed flat on the placement table 3.
[0045] 5. Release the pressing force on the pressure rod 10. Under the action of the gravity of the downward pressing center column 5 and the counterweight 6, the downward pressing center column 5 will fall freely on the fixed base 1 until the measuring head 7 contacts the product to be measured.
[0046] 6. After standing for 2-5 seconds, record the data value on the current measuring instrument 4. The standing time is determined according to the specific conditions of different products under test. In principle, the data needs to be recorded before the product under test is "pressed" by the measuring head 7.
[0047] 7. Repeat the above steps 3-6 to measure different products under test and record the data. The number of repetitions is determined according to the testing standards of different products under test. However, no matter which product is under test, the number of repetitions should not be less than 3 times.
[0048] 8. Calculate the average value of each recorded data in step 6. This average value is the thickness value of the current measured product.
[0049] The above-mentioned specific implementation mode is a preferred implementation mode of the present utility model, and is not intended to limit the specific implementation scope of the present utility model. The scope of the present utility model includes but is not limited to the specific implementation mode. All equivalent changes made in accordance with the present utility model are within the protection scope of the present utility model.
Claims
1. A thickness gauge suitable for a variety of packaging materials, Features: It comprises a fixed base, on which a placing table, a measuring instrument and a pressing center column are arranged, the placing table is used to place the product to be measured, the measuring instrument is used to obtain the thickness data of the measured product, the measuring end of the measuring instrument is connected to the upper end of the pressing center column, and the pressing center column is slidably limitedly connected to the fixed base; A counterweight is sleeved on the downward pressing center column, and a measuring head is provided at one end of the downward pressing center column away from the measuring instrument. The counterweight and the measuring head are respectively detachably connected to the downward pressing center column.
2. The thickness gauge applicable to various packaging materials according to claim 1, Features: The downward pressing center column is provided with a mounting platform, the counterweight is provided with a clamping notch, the clamping notch is clamped with the downward pressing center column, and the lower end surface of the counterweight abuts against the mounting platform.
3. The thickness gauge applicable to various packaging materials according to claim 2, Features: The fixed base is provided with a limiting platform, and the lower end surface of the mounting platform can abut against the limiting platform.
4. The thickness gauge applicable to various packaging materials according to claim 1, Features: A connecting column is provided at the upper end of the measuring head, and a connecting hole is provided at one end of the downward pressing center column away from the measuring instrument. The connecting column is inserted into the connecting hole for a detachable limit connection.
5. The thickness gauge applicable to various packaging materials according to claim 4, Features: The connecting column is threadedly connected to the connecting hole.
6. The thickness gauge applicable to various packaging materials according to claim 1, Features: The lower end surface of the measuring head is circular, there are three measuring heads, and the diameters of the lower end surfaces of the three measuring heads are respectively 5 mm, 16 mm and 35.7 mm.
7. The thickness gauge applicable to various packaging materials according to claim 1, Features: There are four counterweights, and the masses of the four counterweights are 10g, 100g, 1kg and 2kg respectively.
8. A thickness gauge applicable to a variety of packaging materials according to any one of claims 1 to 7, Features: It also includes a lifting device, which is connected to the downward pressing center column and is used to drive the downward pressing center column to move in a direction away from the placement platform.
9. The thickness gauge applicable to various packaging materials according to claim 8, Features: The lifting device comprises a pressure rod, the middle part of which is hinged to the fixed base, one end of which is hinged to the downward pressing central column, and the other end of which is a free end extending out of the fixed base.
