Molten iron weighing structure of casting ladle

A wireless electronic scale system for casting ladles addresses operational inefficiencies by ensuring accurate weight measurement and reduced costs, maintaining ladle functionality, and preventing circuit burns.

CN222188493UActive Publication Date: 2024-12-17NANJING FAYN PISTON RING
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421027195.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-17
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

Existing molten iron weighing systems in casting ladles face operational inconveniences due to wired signal transmission risks, high modification costs, and reliance on operator experience leading to inaccurate weight estimation.

Method used

A wireless electronic scale system is integrated with a traveling roller and elevator mechanism, featuring a connecting knife and inverted U-shaped steel piece, allowing precise weighing with minimal equipment modification and ensuring the pouring height remains unchanged.

Benefits of technology

The system provides accurate weight measurement with reduced operational risks and costs, while maintaining the ladle's lifting mechanism functionality and avoiding circuit burns.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222188493U_ABST
    Figure CN222188493U_ABST
Patent Text Reader

Abstract

The utility model discloses a casting ladle molten iron weighing structure which comprises a traveling roller, a lifter and a ladle mechanism, the traveling roller is connected with the upper end of the lifter, the ladle mechanism is connected with the lower end of the lifter, and the traveling roller drives the ladle mechanism to travel; and an electronic scale is arranged between the traveling rollers and the lifter, and is connected with an upper weighing component and a lower weighing component of the electronic scale respectively to weigh the molten iron below. The combined structure is ingenious, completely conforms to a lifting mechanism of a piston ring which is a small casting ladle, and not only ensures weighing, but also ensures that the casting height is not influenced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of casting, in particular to a molten iron weighing structure for a casting ladle. Background Art

[0002] In the prior art, a molten iron weighing system is installed on a double ball rail for weighing molten iron, or the weight of molten iron is estimated based on experience. The weighing system is installed on a double ball rail and uses wired signal transmission, which is inconvenient to operate and has the risk of the line being burned. At the same time, the technical transformation price of this system is high; if the weight of molten iron is estimated based on experience, it requires high operating experience of employees, and the estimated weight deviation is large, which is not conducive to the accurate addition of inoculant and spheroidizing dosage. Summary of the invention

[0003] Purpose of the utility model: In order to overcome the shortcomings of the background technology, the utility model seeks to protect a molten iron weighing structure for a casting ladle.

[0004] Technical solution: The casting ladle molten iron weighing structure disclosed in the utility model includes a traveling roller, an elevator and a ladle mechanism, the traveling roller is connected to the upper end of the elevator, the ladle mechanism is connected to the lower end of the elevator, and the ladle mechanism is driven to move by the traveling roller; an electronic scale is provided between the traveling roller and the elevator, and the upper and lower weighing components of the electronic scale are respectively connected to weigh the molten iron below.

[0005] Furthermore, a connecting knife is provided below the traveling roller;

[0006] The electronic scale includes a scale body and upper and lower weighing components, wherein the upper weighing component is an upper fixed support rod, wherein the upper fixed support rod is provided with a vertical groove for inserting a connecting knife, and the connecting knife and the upper fixed support rod are provided with a plurality of sets of screw holes correspondingly, and after the connecting knife is inserted into the vertical groove of the upper fixed support rod, the two are fixed through the screw holes.

[0007] Furthermore, the top of the lift is an inverted U-shaped steel piece, and a hole is opened on the top of the U-shaped steel piece;

[0008] The lower weighing component of the electronic scale is a lower fixed support rod, the outer shell of the lower fixed support rod is provided with a channel steel, and is bolted through corresponding screw holes passing through the two. A threaded support rod is provided at the bottom of the channel steel, and the threaded support rod is vertically inserted into the top opening of the U-shaped steel part and connected to the fixed head, which only limits the axial position of the threaded support rod.

[0009] Furthermore, the electronic scale is a wireless electronic scale, and the weight of the molten iron is read through a wireless display screen.

[0010] Beneficial effects: Compared with the prior art, the advantages of the utility model are: this system adopts a wireless electronic scale to avoid the risk of circuit burns; the equipment modification is simple, the modification cost is low, and it is easy to replace; the combined structure is ingenious and fully conforms to the lifting mechanism of small ladles such as piston rings, which not only ensures weighing, but also ensures that the pouring height is not affected. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is the structure diagram of the electronic scale of the utility model;

[0012] Figure 2 This is the overall installation diagram of the utility model. DETAILED DESCRIPTION

[0013] like Figure 1 and 2 The casting ladle molten iron weighing structure shown includes a traveling roller 1, an elevator 2 and a ladle mechanism 3, wherein the traveling roller 1 is connected to the upper end of the elevator 2, and the ladle mechanism 3 is connected to the lower end of the elevator, and the ladle mechanism 3 is driven to move by the traveling roller 1.

[0014] An electronic scale 4 is provided between the traveling roller 1 and the elevator 2, and the upper and lower weighing components of the electronic scale 4 are respectively connected to weigh the molten iron below. The electronic scale 4 is a wireless electronic scale, and the weight of the molten iron is read through a wireless display screen.

[0015] The electronic scale used in this embodiment is a wireless electronic scale of suitable size purchased on the market. The original hook and hanging ears are removed, and the original hook part of the electronic scale is modified to replace the original connecting head of the ladle. The height of the center of the ladle handwheel from the casting platform cannot be changed by 1.5m, and the operation cannot be affected.

[0016] The electronic scale 4 includes a scale body 401 and upper and lower weighing components.

[0017] A connecting knife 101 is provided under the traveling roller 1, and the upper weighing component of the electronic scale is an upper fixed support rod 402. The upper fixed support rod 402 has a vertical groove for inserting the connecting knife 101. The connecting knife 101 and the upper fixed support rod 402 have multiple sets of screw holes correspondingly provided. After the connecting knife 101 is inserted into the vertical groove of the upper fixed support rod 402, the two are fixed through the screw holes.

[0018] The top of the elevator 2 is an inverted U-shaped steel member 201, and the top of the U-shaped steel member 201 has a hole; the lower weighing component of the electronic scale 4 is a lower fixed support rod 403, and the lower fixed support rod 403 is outerly provided with a channel steel 404, and is bolted through corresponding screw holes passing through the two, and a threaded support rod 405 is provided at the bottom of the channel steel 404, and the threaded support rod 405 is vertically penetrated through the top hole of the U-shaped steel member 201 and connected to the fixed head, which only limits the axial position of the threaded support rod 405, and does not limit its circumferential free rotation.

[0019] like Figure 2 As mentioned above, after the actual installation, the center of the lift hand wheel is 1.5m away from the pouring platform, and this dimension has not changed. At the same time, the temperature of the working position of the wireless electronic scale was monitored, which was about 35 degrees Celsius during use, which meets the requirement that the working temperature is less than 40 degrees Celsius.

Claims

1. A casting ladle molten iron weighing structure, Features: The invention comprises a travelling roller (1), an elevator (2) and a ladle mechanism (3), wherein the travelling roller (1) is connected to the upper end of the elevator (2), and the ladle mechanism (3) is connected to the lower end of the elevator, and the ladle mechanism (3) is driven to travel by the travelling roller (1); an electronic scale (4) is provided between the travelling roller (1) and the elevator (2), and is respectively connected to the upper and lower weighing components of the electronic scale (4) to weigh the molten iron below.

2. The molten iron weighing structure of a casting ladle according to claim 1, Features: A connecting knife (101) is provided below the traveling roller (1); The electronic scale (4) comprises a scale body (401) and upper and lower weighing components, wherein the upper weighing component is an upper fixed support rod (402), the upper fixed support rod (402) is provided with a vertical slot for inserting a connecting knife (101), the connecting knife (101) and the upper fixed support rod (402) are provided with a plurality of sets of screw holes correspondingly, and after the connecting knife (101) is inserted into the vertical slot of the upper fixed support rod (402), the two are fixed via the screw holes.

3. The molten iron weighing structure of the casting ladle according to claim 2, Features: The top of the elevator (2) is an inverted U-shaped steel member (201), and the top of the U-shaped steel member (201) has a hole; The lower weighing component of the electronic scale (4) is a lower fixed support rod (403), the outer shell of the lower fixed support rod (403) is provided with a channel steel (404), and the two are bolted together through corresponding screw holes passing through the two, and the bottom of the channel steel (404) is provided with a threaded support rod (405), and the threaded support rod (405) is vertically penetrated from the top opening of the U-shaped steel member (201) and connected to the fixed head, which only limits the axial position of the threaded support rod (405).

4. The molten iron weighing structure of a casting ladle according to claim 1, Features: The electronic scale (4) is a wireless electronic scale, and the weight of the molten iron is read through a wireless display screen.