Low-noise, low-temperature-resistant and corrosion-resistant flexible cable
The flexible cable addresses noise and corrosion issues by incorporating a hydrophobic coating, noise shielding layer, and hemp rope filling, enhancing signal accuracy and durability in low-temperature environments.
Patent Information
- Application Number
- CN202420505054.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-15
AI Technical Summary
Existing cables used in low-temperature environments suffer from noise interference due to static electricity and corrosion issues, which affect signal transmission accuracy and cable longevity, especially in medical and industrial applications.
A flexible cable design featuring a cold-resistant outer rubber layer with a hydrophobic coating, a noise shielding layer of cross-woven copper wires, and a filling part made of hemp ropes, along with a conductor and ground layer, to mitigate noise and corrosion.
The cable effectively reduces noise interference by guiding static electricity away from the conductor and prevents liquid adhesion, maintaining signal integrity and extending cable life through improved flexibility and tensile strength.
Smart Images

Figure CN222190299U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cables, in particular to a low-noise, low-temperature, and corrosion-resistant flexible cable. Background Art
[0002] Low-noise cables are cables that generate pulse signals less than 5mV under the influence of external factors such as bending, vibration, impact, and temperature changes. They are also called shockproof instrument cables. They are used for measuring tiny signals in many fields such as industry, medicine, and national defense.
[0003] With the improvement of automation level of machinery and equipment in industrial and medical fields, especially in the technical fields of liquid oxygen, liquid nitrogen, liquid hydrogen, ultra-vacuum medical laboratories and other related applications, the functional equipment used in signal transmission, detection and control operation needs to have high stability for power conduction, signal propagation and power safety, especially the requirements for the softness of cables in low temperature environments, the low noise requirements inside the cables during operation, the external anti-interference performance requirements of cables, and the technical requirements of high-end equipment are promoting the research and development and progress in the field of cables. International cable companies have also invested in the research and development of such products.
[0004] For example, the Chinese patent publication number CN218038650U discloses a corrosion-resistant and low-temperature resistant medical-grade cable, including a cable body, the inner side of the cable body is coated with a non-woven fabric, the inner side of the non-woven fabric is coated with a low-temperature resistant strip, conductors are fixedly connected to both sides of the middle of the low-temperature resistant strip, a second corrosion-resistant ring is fixedly installed in the middle of the top of the low-temperature resistant strip, a first corrosion-resistant ring is fixedly installed in the middle of the bottom of the low-temperature resistant strip, a number of evenly distributed low-temperature resistant rings are fixedly connected to the sides of the low-temperature resistant strip, and a number of evenly distributed first filling rings are fixedly connected to the middle of the second corrosion-resistant ring. The utility model is a corrosion-resistant and low-temperature resistant medical-grade cable. By arranging the first corrosion-resistant ring and the second corrosion-resistant ring, the corrosion resistance of the cable body is effectively improved, and by arranging the low-temperature resistant ring and the low-temperature resistant strip, the low-temperature resistance of the cable body is increased, the limitations during use are reduced, and it is more convenient for operators to use.
[0005] Although the above example allows the cable to be used in a low temperature environment, when used in medical equipment, the signal transmission of the medical equipment requires very high precision. During the use of existing cables, the influence of static electricity in the cables causes excessive cable noise, which in turn causes the cables to be affected by noise interference when transmitting signals, resulting in reduced signal transmission accuracy, which causes certain inconveniences in use. At the same time, the surface of the existing cable does not have a hydrophobic function. When liquid splashes onto the cable surface, part of the liquid will adhere to the cable surface, causing the cable surface to be corroded by the liquid and accelerate aging, which causes certain inconveniences in use. Utility Model Content
[0006] The utility model provides a low-noise, low-temperature-resistant and corrosion-resistant flexible cable to solve the problems raised in the above-mentioned background technology.
[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0008] A low-noise, low-temperature and corrosion-resistant flexible cable comprises a cold-resistant outer rubber layer, a surface of the cold-resistant outer rubber layer is provided with a hydrophobic coating, and an inner wall of the cold-resistant outer rubber layer is fixedly connected with a ground conductor layer.
[0009] A further improvement of the technical solution of the utility model is that: a noise shielding layer is arranged on the inner wall of the ground conductor layer, and a wire rubber is arranged on the inner wall of the noise shielding layer.
[0010] A further improvement of the technical solution of the utility model is that: a conductor is arranged on the inner wall of the wire rubber, and a filling part is overlapped on the surface of the wire rubber.
[0011] A further improvement of the technical solution of the utility model is that the cold-resistant outer rubber layer is made of silicone rubber material with a thickness of 1.5mm-3mm.
[0012] A further improvement of the technical solution of the utility model is that the hydrophobic coating layer adopts nano-particle hydrophobic coating, which is connected to the surface of the cold-resistant outer rubber layer by spraying.
[0013] A further improvement of the technical solution of the utility model is that the noise shielding layer is formed by mutually cross-woven copper wires, and the diameter of the copper wires is 0.05mm-0.1mm.
[0014] A further improvement of the technical solution of the utility model is that the filling part is made of a plurality of hemp ropes with a diameter of 3mm-5mm.
[0015] A further improvement of the technical solution of the utility model is that the wire rubber is made of polyethylene, has a thickness of 0.5mm-1mm, and is eight in number.
[0016] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0017] The utility model provides a low-noise, low-temperature-resistant and corrosion-resistant flexible cable. Through the arrangement of a noise shielding layer, when static electricity is generated during the use of the cable, the generated static electricity is guided under the action of copper wires crisscrossed and braided with each other in the noise shielding layer, so as to prevent the static electricity from entering the conductor and interfering with the transmitted signal. At the same time, under the action of the hydrophobic coating, the liquid splashed onto the surface of the cable is guided to prevent the liquid from adhering to the surface of the cable, which causes the cable to age faster. At the same time, the hydrophobic coating adopts the arrangement of nano-particle hydrophobic coating, and the nano-material also has good antibacterial property, so as to prevent a large number of bacteria from breeding on the surface of the cable, so that the cable is more hygienic and easier to use when used in medical equipment. The cold-resistant outer rubber layer adopts the arrangement of silicone rubber, so that the rubber skin of the cable still has good softness and good corrosion resistance in a low-temperature environment, so that the cable is easier to use. The filling part adopts the arrangement of hemp rope, so as to improve the softness of the cable and increase the tensile strength of the cable, so that the cable is easier to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0019] Figure 2 It is a partial structural schematic diagram of the utility model;
[0020] Figure 3 This is a schematic diagram of the noise shielding layer structure of the utility model;
[0021] Figure 4 It is a cross-sectional structural schematic diagram of the utility model.
[0022] In the figure: 1. Cold-resistant outer rubber layer; 2. Hydrophobic coating; 3. Ground conductor layer; 4. Noise shielding layer; 5. Wire rubber; 6. Conductor; 7. Filling part. DETAILED DESCRIPTION
[0023] The present invention is further described in detail below in conjunction with the embodiments:
[0024] Example 1
[0025] like Figure 1-4 As shown, the utility model provides a low-noise, low-temperature-resistant and corrosion-resistant flexible cable, including a cold-resistant outer rubber layer 1, the surface of the cold-resistant outer rubber layer 1 is provided with a hydrophobic coating 2, the inner wall of the cold-resistant outer rubber layer 1 is fixedly connected with a ground conductor layer 3, the inner wall of the ground conductor layer 3 is provided with a noise shielding layer 4, the inner wall of the noise shielding layer 4 is provided with a wire rubber 5, the inner wall of the wire rubber 5 is provided with a conductor 6, and the surface of the wire rubber 5 is overlapped with a filling portion 7.
[0026] In this embodiment, the cold-resistant outer rubber layer 1 is made of silicone rubber, so that the rubber of the cable still has good softness and good corrosion resistance in a low temperature environment, making it easier to use. The hydrophobic coating 2 is made of nanoparticle hydrophobic coating, which makes the cable have good hydrophobicity, and prevents liquid from splashing onto the cable surface and adhering to the cable surface, causing the cable to age faster. The nanomaterial also has good antibacterial properties, which prevents a large number of bacteria from growing on the cable surface, making it more hygienic and easier to use when used in medical equipment. At the same time, the noise shielding layer 4 is set, using the good conductivity of copper wire to guide the static electricity generated in the cable, and prevent static electricity from entering the conductor 6 and interfering with the signal transmitted in the conductor 6, making it easier to use. The filling part 7 is made of hemp rope, which can improve the flexibility of the cable while increasing the tensile strength of the cable, making it easier to use.
[0027] Example 2
[0028] like Figure 1-4 As shown, based on Example 1, the utility model provides a technical solution: preferably, the cold-resistant outer rubber layer 1 is made of silicone rubber material with a thickness of 1.5mm-3mm, and the hydrophobic coating 2 is made of nano-particle hydrophobic coating, which is connected to the surface of the cold-resistant outer rubber layer 1 by spraying.
[0029] In this embodiment, the cold-resistant outer rubber layer 1 is made of silicone rubber, so that the cable has good softness and corrosion resistance in a low temperature environment, making it more usable. The hydrophobic coating 2 is made of nano-particle hydrophobic coating, which makes the cable have good hydrophobicity, preventing liquid from splashing onto the cable surface and adhering to the cable surface, causing accelerated aging of the cable. The nano material also has good antibacterial properties, preventing a large number of bacteria from growing on the cable surface, making it more hygienic and easier to use when used in medical equipment.
[0030] Example 3
[0031] like Figure 1-4 As shown, based on Example 1, the utility model provides a technical solution: Preferably, the noise shielding layer 4 is made of copper wires woven crosswise with each other, the diameter of the copper wire is 0.05mm-0.1mm, the filling part 7 is made of multiple hemp ropes with a diameter of 3mm-5mm, the wire rubber 5 is made of polyethylene with a thickness of 0.5mm-1mm, and the number is eight.
[0032] In this embodiment, by providing a noise shielding layer 4 and utilizing the good conductivity of copper wire, static electricity generated in the cable is guided to prevent static electricity from entering the conductor 6 and interfering with the signal transmitted in the conductor 6, making it easier to use. The filling portion 7 is made of hemp rope, which can improve the flexibility of the cable while increasing the tensile strength of the cable, making it easier to use.
[0033] The following is a detailed description of the working principle of this low-noise, low-temperature, and corrosion-resistant flexible cable.
[0034] like Figure 1-4 As shown, when the cable is used, the cold-resistant outer rubber layer 1 is made of silicone rubber, so that the rubber of the cable still has good softness in a low temperature environment and has good corrosion resistance, making it easier to use. The hydrophobic coating 2 is made of nano-particle hydrophobic coating, so that the cable has good hydrophobicity, which prevents liquid from splashing onto the cable surface and adhering to the cable surface, causing the cable to age faster. At the same time, the nano-material also has good antibacterial properties, which prevents a large number of bacteria from growing on the cable surface, making it more hygienic and easier to use when used in medical equipment. At the same time, the noise shielding layer 4 is set, using the good conductivity of copper wire to guide the static electricity generated in the cable, preventing static electricity from entering the conductor 6 and interfering with the signal transmitted in the conductor 6, making it easier to use. The filling part 7 is made of hemp rope, which can improve the softness of the cable while increasing the tensile strength of the cable, making it easier to use.
[0035] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A low-noise, low-temperature and corrosion-resistant flexible cable, comprising a cold-resistant outer rubber layer (1), characterized in that: The surface of the cold-resistant outer rubber layer (1) is provided with a hydrophobic coating (2), and the inner wall of the cold-resistant outer rubber layer (1) is fixedly connected with a ground conductor layer (3).
2. A low-noise, low-temperature, and corrosion-resistant flexible cable according to claim 1, characterized in that: The inner wall of the ground conductor layer (3) is provided with a noise shielding layer (4), and the inner wall of the noise shielding layer (4) is provided with a wire rubber (5).
3. A low-noise, low-temperature, and corrosion-resistant flexible cable according to claim 2, characterized in that: The inner wall of the wire rubber (5) is provided with a conductor (6), and the surface of the wire rubber (5) is overlapped with a filling portion (7).
4. The low-noise, low-temperature and corrosion-resistant flexible cable according to claim 1, characterized in that: The cold-resistant outer rubber layer (1) is made of silicone rubber material and has a thickness of 1.5 mm to 3 mm.
5. The low-noise, low-temperature and corrosion-resistant flexible cable according to claim 1, characterized in that: The hydrophobic coating (2) uses nano-particle hydrophobic coating and is connected to the surface of the cold-resistant outer rubber layer (1) by spraying.
6. The low-noise, low-temperature and corrosion-resistant flexible cable according to claim 2, characterized in that: The noise shielding layer (4) is formed by copper wires that are cross-woven with each other, and the diameter of the copper wires is 0.05 mm-0.1 mm.
7. The low-noise, low-temperature and corrosion-resistant flexible cable according to claim 3, characterized in that: The filling part (7) is made of a plurality of hemp ropes and has a diameter of 3 mm to 5 mm.
8. The low-noise, low-temperature-resistant, and corrosion-resistant flexible cable according to claim 2, characterized in that: The wire rubber (5) is made of polyethylene, has a thickness of 0.5 mm to 1 mm, and is eight in number.
