Flexible wear-resistant cable for electric welding machine

The flexible wear-resistant cable for welding machines addresses wear and deformation issues by incorporating insulating layers, positioning rings, and protective layers, enhancing structural support and protection, thereby improving cable durability and resistance to environmental factors.

CN222190301UActive Publication Date: 2024-12-17HEBEI DAGANG CABIE CO LTD
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Patent Information

Application Number
CN202420960323.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2024-12-17
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

Welding machine cables suffer from wear and deformation, leading to reduced service life and protection due to friction and bending, which affects the cable core and conductor integrity.

Method used

A flexible wear-resistant cable design featuring a cable core with insulating layers, positioning rings, reinforcing wires, and multiple protective layers made of specific materials, enhancing structural support and protection against external impacts.

Benefits of technology

The design improves the cable's overall strength, wear resistance, and service life by distributing external forces through multiple protective layers, reducing deformation and enhancing protection against environmental influences.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cables, in particular to a flexible wear-resistant cable for an electric welding machine, which comprises a cable core, a plurality of positioning rings, reinforcing wires and positioning holes, the cable core comprises a cable core I, a cable core II and insulating layers, the insulating layers are coated outside the cable core I and the cable core II, the positioning rings are sleeved outside the insulating layers, and the reinforcing wires are arranged in the positioning holes. A plurality of reinforcing wires are connected between the adjacent positioning rings, each positioning ring is provided with a positioning hole, the plurality of positioning rings are sleeved outside the insulating layer, the insulating layer is coated with the first protection layer, the outer wall of the first protection layer is provided with the plurality of convex parts, and the outer wall of the second protection layer is provided with the plurality of convex parts. According to the utility model, the overall strength of the cable is improved, the protection and wear-resistant effects on the cable core are improved, the service life is further prolonged, and the influence of the external environment on the cable core is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to a flexible wear-resistant cable for an electric welding machine. Background Art

[0002] The cables used in welding machines often need to be used in more complex environments. These cables are usually made of multiple copper wires twisted together to form a thick wire body to ensure that large currents can be transmitted. In addition, the conductor of the cable is insulated with a layer of heat-resistant polyester film. The friction between the cable and external objects often causes the cable surface to wear. After the cable is worn, the cable core is easily affected by the outside world, which affects the service life of the cable. After the cable is bent, the cable is severely deformed, which can easily cause the cable to break and be damaged, and the protection effect is low. Utility Model Content

[0003] 1. Technical issues to be solved

[0004] In view of the deficiencies in the prior art, the utility model provides a flexible wear-resistant cable for an electric welding machine, which has the characteristics of improving the overall strength of the cable, improving the protection and wear resistance of the cable core, further increasing the service life and reducing the impact of the external environment on the cable core.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flexible wear-resistant cable for an electric welding machine, comprising a cable core;

[0007] The cable core comprises a cable core 1, a cable core 2 and an insulating layer, and the cable core 1 and the cable core 2 are coated with an insulating layer outside;

[0008] It also includes a positioning ring, a reinforcing wire and a positioning hole. The positioning ring is sleeved on the outside of the insulating layer. There are multiple positioning rings. Multiple reinforcing wires are connected between adjacent positioning rings. Each positioning ring is provided with a positioning hole.

[0009] It also includes protective layer three, protective layer one, a protrusion and protective layer two, the protective layer one is coated on the outside of the insulating layer, the outer wall of the protective layer one is provided with multiple protrusions, the protective layer two is coated on the outside of the protective layer one, the protective layer two is provided with grooves corresponding to the protrusions, the protective layer three is coated on the outside of the protective layer two, and multiple positioning rings are provided on the outside of the protective layer three.

[0010] Preferably, it also includes support wires, a plurality of support wires are arranged between the protective layer three and the protective layer two, and a positioning groove corresponding to the support wires is arranged at the contact point between the protective layer two and the protective layer three.

[0011] Preferably, it also includes a fixing layer, wherein a plurality of fixing layers are coated on the outside of the cable core 1 and the cable core 2, and the fixing layers are located inside the insulating layer.

[0012] Preferably, it also includes a protective layer four, which is coated on the outside of the protective layer three and the protective layer four is coated on the outside of the reinforcing wire.

[0013] Preferably, the positioning ring and the protective layer three are tension-connected.

[0014] Preferably, the positioning ring and the protective layer are integrally formed.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a flexible wear-resistant cable for an electric welding machine, which has the following beneficial effects:

[0017] The flexible wear-resistant cable for electric welding machines improves the supporting rigidity effect of the outer area of ​​the supporting insulation layer by setting a positioning ring, and further improves the supporting effect of the outside of the protective layer three by setting a reinforcing wire. After long-term use, the contact and collision between the protective layer three and external objects replace the contact between the outer skin of the protective layer three or the outer skin of the insulating layer and external objects, further improving the protection effect. The setting of the protective layer one, the protective layer two and the protective layer three provides three-layer protection, which improves the protection and wear resistance of the cable core, further increases the service life and reduces the influence of the external environment on the cable core one and the cable core two. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 For this utility model Figure 1 A schematic diagram of the local enlarged structure at point A in the middle;

[0020] Figure 3 It is a left-side structural schematic diagram of the utility model;

[0021] Figure 4 For this utility model Figure 3 Schematic diagram of the cross-sectional structure at AA in the middle;

[0022] Figure 5 It is a three-dimensional structural schematic diagram of the utility model.

[0023] Markings in the attached drawings: 1, cable core one; 2, cable core two; 3, positioning ring; 4, reinforcing wire; 5, positioning hole; 6, protective layer three; 7, supporting wire; 8, protective layer two; 9, protective layer one; 10, raised portion; 11, insulating layer; 12, fixing layer; 13, protective layer four. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example:

[0026] See also Figure 1-5 , a flexible wear-resistant cable for an electric welding machine, comprising a cable core.

[0027] The cable core comprises a cable core 1, a cable core 2 and an insulating layer 11, and the cable core 1 and the cable core 2 are coated with the insulating layer 11 on the outside.

[0028] This cable also includes a positioning ring 3, a reinforcing wire 4 and a positioning hole 5. The positioning ring 3 is mounted on the outside of the insulating layer 11. There are multiple positioning rings 3. Multiple reinforcing wires 4 are connected between adjacent positioning rings 3. Each positioning ring 3 is provided with a positioning hole 5. Preferably, the positioning ring 3 and the reinforcing wire 4 are fixedly connected.

[0029] The cable also includes a protective layer three 6, a protective layer one 9, a protrusion 10 and a protective layer two 8. The protective layer one 9 is coated on the outside of the insulating layer 11. The outer wall of the protective layer one 9 is provided with a plurality of protrusions 10. The protective layer two 8 is coated on the outside of the protective layer one 9. The protective layer two 8 is provided with grooves corresponding to the protrusions 10. The protective layer three 6 is coated on the outside of the protective layer two 8. A plurality of positioning rings 3 are arranged on the outside of the protective layer three 6. The protective layer three 6 is made of polyurethane material, the protective layer two 8 is made of nylon material, the protective layer one 9 is made of polyethylene material, and the reinforcing wire 4 is preferably a metal wire. The positioning hole 5 can be connected to an external support through the setting of the positioning hole 5, which further facilitates For overall positioning, the insulating layer 11 is preferably polyurethane. The positioning ring 3 is provided to improve the supporting rigidity of the outer area of ​​the supporting insulating layer 11, and the reinforcing wire 4 is provided to further improve the supporting effect of the outside of the protective layer three 6. After long-term use, the contact and collision between the protective layer three 6 and external objects replace the outer skin of the protective layer three 6 or the contact between the outer skin of the insulating layer 11 and external objects, which further improves the protection effect. The provision of protective layer one 9, protective layer two 8 and protective layer three 6, three-layer protection, improves the protection and wear resistance of the cable core, further improves the service life and reduces the influence of the external environment on the cable core one 1 and the cable core two 2.

[0030] Reference Figure 2This cable also includes a supporting wire 7. A plurality of supporting wires 7 are arranged between the protective layer three 6 and the protective layer two 8. A positioning groove corresponding to the supporting wire 7 is arranged at the contact point between the protective layer two 8 and the protective layer three 6. The supporting wire 7 is preferably made of copper material. By setting a plurality of supporting wires 7, the contact point between the protective layer two 8 and the protective layer three 6 is strengthened, the overall strength is improved, and the overall breakage after external impact is reduced.

[0031] Reference Figure 4 This cable also includes a fixing layer 12, and several fixing layers 12 are coated on the outside of the cable core 1 and the cable core 2. The fixing layer 12 is located inside the insulating layer 11. The fixing layer 12 is preferably made of hard plastic material. The fixing layer 12 strengthens part of the internal area of ​​the insulating layer 11, further improving the connection and positioning effect of the cable core 1 and the cable core 2.

[0032] Reference Figure 1 This cable also includes a protective layer four 13, which is coated on the outside of the protective layer three 6, and the protective layer four 13 is coated on the outside of the reinforcing wire 4. The protective layer four 13 is a rubber material. Through the setting of the protective layer four 13, the reinforcing wire 4 is further protected, and the collision between the reinforcing wire 4 and the outside world during use is reduced, thereby further improving the protection effect. It is preferred to use an extruder to coat the molten protective layer three 6 material on the outside after processing the protective layer three 6 and installing the reinforcing wire 4.

[0033] The positioning ring 3 and the protective layer three 6 are tensionedly connected, which facilitates the disassembly and assembly of the positioning ring 3 and improves the compression effect on the inside of the protective layer three 6.

[0034] The positioning ring 3 and the protective layer 3 6 are integrally formed, and the positioning ring 3 is convenient to process through the integrally formed setting.

[0035] It should be noted that the phrases "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include certain features, structures or characteristics, but not every embodiment may include the certain features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing certain features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments, whether explicitly or not explicitly described.

[0036] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).

[0037] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.

[0038] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A flexible wear-resistant cable for electric welding machine, characterized in that: Including cable core; The cable core comprises a cable core 1 (1), a cable core 2 (2) and an insulating layer (11), and the cable core 1 (1) and the cable core 2 (2) are externally coated with the insulating layer (11); It also comprises a positioning ring (3), a reinforcing wire (4) and a positioning hole (5); the positioning ring (3) is sleeved on the outside of the insulating layer (11); a plurality of positioning rings (3) are provided; a plurality of reinforcing wires (4) are connected between adjacent positioning rings (3); and each positioning ring (3) is provided with a positioning hole (5); The invention also comprises a protective layer three (6), a protective layer one (9), a protrusion (10) and a protective layer two (8), wherein the protective layer one (9) is coated on the outside of the insulating layer (11), a plurality of protrusions (10) are arranged on the outer wall of the protective layer one (9), the protective layer two (8) is coated on the outside of the protective layer one (9), a groove corresponding to the protrusion (10) is arranged on the protective layer two (8), the protective layer three (6) is coated on the outside of the protective layer two (8), and a plurality of positioning rings (3) are arranged on the outside of the protective layer three (6).

2. A flexible wear-resistant cable for electric welding machine according to claim 1, characterized in that: It also includes support wires (7), a plurality of support wires (7) are arranged between the third protective layer (6) and the second protective layer (8), and a positioning groove corresponding to the support wires (7) is arranged at the contact point between the second protective layer (8) and the third protective layer (6).

3. The flexible wear-resistant cable for electric welding machine according to claim 1, characterized in that: It also includes a fixing layer (12), wherein a plurality of fixing layers (12) are coated on the outside of the first cable core (1) and the second cable core (2), and the fixing layers (12) are located inside the insulating layer (11).

4. The flexible wear-resistant cable for electric welding machine according to claim 1, characterized in that: It also includes a protective layer four (13), which is coated on the outside of the protective layer three (6), and the protective layer four (13) is coated on the outside of the reinforcing wire (4).

5. The flexible wear-resistant cable for electric welding machine according to claim 1, characterized in that: The positioning ring (3) and the protective layer three (6) are tension-tightly connected.

6. A flexible wear-resistant cable for electric welding machine according to claim 1, characterized in that: The positioning ring (3) and the protective layer three (6) are integrally formed.