Rope-driven famous high-quality tea negative-pressure picking and collecting device

By installing a rope-driven negative pressure picking and collection device on the robotic arm, the combination of collection tube and rotating blades is used to solve the problem of damage and accuracy of the buds of famous tea picking devices, achieving efficient and accurate picking effects, reducing the Labor intensity and cost.

CN222193165UInactive Publication Date: 2024-12-20NORTHWEST A & F UNIV
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Patent Information

Application Number
CN202420940211.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-01
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing mechanical picking devices are difficult to meet the picking requirements of famous and high-quality teas, resulting in young buds being easily damaged and the picking accuracy is difficult to control stably, with high labor intensity, low efficiency, and shortage of labor force, increasing costs.

Method used

A rope-driven negative pressure picking and collection device installed on the robotic arm is designed. The collection tube is gently inserted into the buds and is accurately cut through the rotating blade. Combined with the built-in negative pressure device, it can quickly collect the buds to ensure the efficient picking. and accuracy. The device includes a collection tube, a drive mechanism and a shear mechanism, which uses a servo, connecting rod, drive shaft and wire rope to transmit power, ensuring accurate cutting of the blade and negative pressure collection.

Benefits of technology

It improves the efficiency and accuracy of picking famous and high-quality teas, reduces bud damage, simplifies maintenance and tool replacement, reduces the end load of the robotic arm, and improves the picking stability and efficiency.

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Abstract

The utility model provides a rope driving type famous high-quality tea negative pressure picking and collecting device. The rope driving type famous high-quality tea negative pressure picking and collecting device specifically comprises a collecting pipe, a driving mechanism and a shearing mechanism. The driving mechanism comprises a steering engine, a connecting rod, a driving shaft, a steel wire rope I and a steel wire rope II; the shearing mechanism comprises a blade fixing block and a blade. The driving mechanism drives the shearing mechanism by pulling the driving shaft through the steel wire rope I and the steel wire rope II, so that the three blades synchronously perform shearing action, and the shearing stability is ensured; the shearing mechanism comprises three blades which are uniformly distributed on the outer side of the collecting pipe at 120 degrees, so that the tender shoots are kept in the middle of the collecting pipe when the tender shoots are sheared, and negative-pressure collection is facilitated; the handle part of the blade is designed to be S-shaped, and the blade is fixed by pressing the bent part of the handle through two screws at the bottom of the blade fixing block, so that subsequent replacement is facilitated. According to the utility model, famous high-quality tea tender shoots in a certain area can be accurately sheared and picked, and the tender shoots are collected through negative pressure.
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Description

Technical Field

[0001] The utility model belongs to the field of agricultural machinery and relates to a rope-driven negative pressure picking and collecting device for high-quality tea installed on a mechanical arm. Background Art

[0002] my country is a major tea producing country. Tea trees are planted in a wide area and have a wide variety of tea varieties. High-quality tea has high requirements on the integrity and tenderness of fresh leaves, generally single buds, one bud and one leaf, and one bud and two leaves. Since most of the tea picking machinery on the market cannot meet the picking requirements of high-quality tea, at this stage, high-quality tea is mainly picked manually. This picking method has high labor intensity and low picking efficiency. In recent years, manual labor has become increasingly scarce, and the labor cost of leaf picking has gradually increased. In order to effectively improve the picking efficiency of high-quality tea and reduce picking costs and labor intensity, the development of high-quality tea picking equipment is imperative.

[0003] At present, the mechanical devices commonly used in the field of picking high-quality tea mostly use mechanical claws to directly clamp the tender buds for picking. This method has significant limitations: the tender buds are easily damaged, and the accuracy of picking is difficult to stably control. In view of this, the utility model provides an innovative negative pressure collection type high-quality tea picking device. The core design of this device is that it uses a collection tube to gently insert the tender buds and accurately cuts the tender buds with a rotating blade. At the same time, the built-in negative pressure device quickly completes the collection of tender buds, ensuring the efficiency and accuracy of picking high-quality tea. In addition, the structural design of its shearing device is simple, which not only improves work efficiency, but also brings great convenience to subsequent maintenance and tool replacement. By adopting this negative pressure collection picking method, it aims to solve the problems of tender bud damage and accuracy caused by traditional mechanical claw picking, and provide a more efficient and accurate solution for the picking of high-quality tea. Summary of the invention

[0004] The utility model provides a rope-driven negative pressure picking and collecting device for high-quality tea installed on a mechanical arm to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A rope-driven negative pressure picking and collecting device for high-quality tea comprises: a collecting tube, a driving mechanism, and a shearing mechanism; the driving mechanism comprises a steering gear, a connecting rod, a driving shaft, a steel wire rope I, and a steel wire rope II; the steering gear is fixed to the collecting tube by screws, and the steering gear output shaft is connected to the steering gear disc by screws; there are three driving shafts, which are evenly distributed at 120 degrees on the outside of the collecting tube, the driving shaft is connected to the collecting tube by a bearing, and the outer ring of the bearing is interference fit with the collecting tube, and one of the driving shafts is connected to the steering gear disc by a coupling.

[0007] As a preferred technical solution of the utility model, there are three connecting rods, which are connected to the steering gear disc and the coupling at the same time, and can transmit power when the steering gear output shaft and the drive shaft are not on the same axis, making the device smaller and more compact.

[0008] As a preferred technical solution of the utility model, small holes are punched on the three driving shafts, and wire rope I and wire rope II are respectively fixed on the driving shafts through the small holes. Wire rope I is wound counterclockwise around the three driving shafts, and wire rope II is wound clockwise around the three driving shafts. When driving, the driving shafts can be tightened together to make the power transmission more precise; and a metal sleeve is fixed on the outer wall of the collecting tube to prevent wire ropes I and wire ropes II from cutting the collecting tube when being pulled.

[0009] As a preferred technical solution of the utility model, the shearing mechanism includes a blade fixing block and a blade; the blade fixing block is fixed to the lower end of the drive shaft by screws, the blade handle is S-shaped, and the blade is fixed by pressing the bent part of the handle with two screws at the bottom of the blade fixing block. The three blade fixing blocks and blades are evenly distributed and installed around the collection tube in the same way.

[0010] As a preferred technical solution of the utility model, the three blades are fixed with bolts by adjusting the number of gaskets to adjust the blade installation height, so that the three blades overlap each other when shearing the tender buds to avoid collision and interference, and the three blades converge inward when shearing to ensure that the tender buds of the famous and high-quality tea are always in the center of the collection tube, which is convenient for negative pressure collection.

[0011] Beneficial effects of the utility model:

[0012] When picking and collecting the famous and high-quality tea in the designated area, the steering gear shaft rotates to drive the steering gear disc to drive the coupling and the driving shaft to rotate through the connecting rod. At the same time, the steel wire ropes I and II fixed on the driving shaft begin to rotate clockwise, and the steel wire ropes I and II pull the driving shaft to rotate and drive the other two driving shafts to rotate synchronously, and at the same time drive the three blade fixing blocks to rotate together, and the three blades fixed on the blade fixing blocks converge inward at the same time for shearing, which can ensure that the position where the tender buds are cut off remains in the middle of the collection tube, which is convenient for negative pressure collection. After picking is completed, the steering gear rotates in the opposite direction, and the steel wire ropes I and II pull the driving shaft to rotate in the opposite direction, driving the other two driving shafts to rotate, so that the blade fixing block and the blade are reset; the blade installation method is simple, which is convenient for subsequent replacement; the picking and collecting device is small in size and light in weight, and the negative pressure device can be installed on the frame of the mechanical arm base, which reduces the load at the end of the mechanical arm as much as possible, improves the picking stability, and improves the picking efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the collecting tube of the utility model;

[0015] Figure 3 This is a schematic diagram of the shearing structure of the utility model;

[0016] Figure 4 This is a schematic diagram of the connecting rod connection of the utility model;

[0017] Figure 5 It is a bottom view schematic diagram of the shear structure of the utility model;

[0018] Notes on the attached drawings:

[0019] 1. Collecting pipe; 2. Servo disc; 3. Connecting rod; 4. Driving shaft; 5. Sleeve; 6. Servo; 7. Coupling; 8. Wire rope I; 9. Wire rope II; 10. Bearing; 11. Blade fixing block; 12. Blade; 13. Gasket. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and cannot be understood as limiting the specific protection scope of the utility model.

[0021] See also Figure 1-Figure 3 The utility model provides a negative pressure collection device for picking high-quality tea installed on a mechanical arm, comprising a collection tube 1, a driving mechanism, and a shearing mechanism; the driving mechanism comprises a steering gear 6, a connecting rod 3, a driving shaft 4, a steel wire rope Ⅰ8, and a steel wire rope Ⅱ9; the steering gear 6 is fixed to the collection tube 1 by screws, and the output shaft of the steering gear 6 is connected to the steering gear disc 2 by screws; there are three driving shafts 4, which are evenly distributed at 120° on the outside of the collection tube 1, and the driving shaft 4 is connected to the collection tube 1 through a bearing, and the outer ring of the bearing is interference fit with the collection tube 1, and one of the driving shafts 4 is connected to the steering gear disc 2 through a coupling 7.

[0022] Furthermore, there are three connecting rods 3, which are connected to the steering gear disc 2 and the coupling 7 at the same time, and can transmit power when the steering gear output shaft and the drive shaft do not use the axis, making the device smaller and more compact.

[0023] Furthermore, the three driving shafts 4 are all punched with small holes, and the steel wire ropes I8 and II9 are respectively fixed on the driving shafts 4 through the small holes. The steel wire rope I8 is wound around the three driving shafts 4 counterclockwise, and the steel wire rope II9 is ​​wound around the three driving shafts 4 clockwise. When driving, the three driving shafts 4 are tightened together to make the power transmission more precise; and a metal sleeve 5 is fixed on the outer wall of the collecting tube 1 to prevent the steel wire ropes I8 and II9 from cutting the collecting tube 1 when pulling.

[0024] Furthermore, the shearing mechanism includes a blade fixing block 11 and a blade 12; the blade fixing block 11 is fixed to the lower end of the drive shaft 4 by screws, the handle of the blade 12 is S-shaped, and the blade 12 is fixed by pressing the bent part of the handle with two screws at the bottom of the blade fixing block 11. The three blade fixing blocks 11 and the blades 12 are evenly distributed and installed around the collection tube 1 in the same way.

[0025] Furthermore, when the three blades 12 are fixed with bolts, the installation height of the blades 12 is adjusted by adjusting the number of gaskets 13, so that the three blades 12 overlap each other when shearing the tender buds to avoid collision and interference, and the three blades 12 converge inward when shearing to ensure that the tender buds of the famous and high-quality tea are always in the center of the collection tube 1, which is convenient for negative pressure collection.

[0026] The working principle of the utility model is: before use, the upper end of the collection tube 1 is connected to the suction tube of the negative pressure device. The working process is: when picking and collecting the famous and high-quality tea in the designated area, first control the mechanical arm to reach the top of the tender buds, then turn on the negative pressure device, and move the utility model vertically downward. The tender buds are sucked into the collection tube 1 under the action of negative pressure. When it reaches the picking position, the steering gear 6 starts to rotate, and drives the coupling 7 and the drive shaft 4 to rotate through the connecting rod 3 by driving the steering gear disc 2. At the same time, the steel wire rope Ⅰ8 and the steel wire rope Ⅱ9 fixed on the drive shaft 4 pull the drive shaft 4 to rotate, and at the same time pull the other two drive shafts 4 to rotate, driving the lower end of the drive shaft 7 fixed The connected blade fixing 11 rotates synchronously, and the blade 12 installed on the blade fixing block 11 rotates, and rotates inward together with the other two blades 12 until the tender shoots are successfully sheared. The cut tender shoots are sucked away and successfully collected under the action of the negative pressure device; then the steering gear 4 reverses, and the wire rope I8 and the wire rope II9 pull the drive shaft 4 to reverse, driving the other two drive shafts 4 to reverse, and at the same time driving the blade fixing block 11 and the blade 12 to reset, and adjust the position of the utility model to pick and collect the next tender shoot until the tender shoots in the area are picked and collected.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A rope-driven negative pressure picking and collecting device for high-quality tea, characterized in that: The invention comprises a collecting tube (1), a driving mechanism and a shearing mechanism; the driving mechanism comprises a steering gear (6), a connecting rod (3), a driving shaft (4), a steel wire rope I (8) and a steel wire rope II (9); the steering gear (6) is fixed to the collecting tube (1) by screws, and the output shaft of the steering gear (6) is connected to the steering gear disc (2) by screws; there are three driving shafts (4) which are evenly distributed at 120 degrees outside the collecting tube (1); the driving shaft (4) is connected to the collecting tube (1) by a bearing, and the outer ring of the bearing is interference fit with the collecting tube (1); one of the driving shafts (4) is connected to the steering gear disc (2) by a coupling (7).

2. A rope-driven negative pressure picking and collecting device for high-quality tea according to claim 1, characterized in that: There are three connecting rods (3) which are connected to the steering gear disc (2) and the coupling (7) at the same time, and can transmit power when the steering gear output shaft and the drive shaft do not use the axis, making the device smaller in size and more compact in structure.

3. The rope-driven negative pressure picking and collecting device for high-quality tea according to claim 1, characterized in that: The three drive shafts (4) are all punched with small holes, and the steel wire ropes I (8) and the steel wire ropes II (9) are respectively fixed on the drive shafts (4) through the small holes. The steel wire ropes I (8) are wound around the three drive shafts (4) counterclockwise, and the steel wire ropes II (9) are wound around the three drive shafts (4) clockwise. When driving, the three drive shafts (4) are tightened together, so that the power transmission is more accurate. A metal sleeve (5) is fixed on the outer wall of the collection pipe (1) to prevent the steel wire ropes I (8) and the steel wire ropes II (9) from cutting the collection pipe (1) when pulling.

4. The rope-driven negative pressure picking and collecting device for high-quality tea according to claim 1, characterized in that: The shearing mechanism comprises a blade fixing block (11) and a blade (12); the blade fixing block (11) is fixed to the lower end of the drive shaft (4) by means of screws; the handle of the blade (12) is S-shaped; the blade (12) is fixed by pressing the bent part of the handle with two screws at the bottom of the blade fixing block (11); the three blade fixing blocks (11) and the blades (12) are evenly distributed and installed around the collection pipe (1) in the same manner.

5. The rope-driven negative pressure picking and collecting device for high-quality tea according to claim 4, characterized in that: When the three blades (12) are fixed with bolts, the installation height of the blades (12) is adjusted by adjusting the number of gaskets (13), so that the three blades (12) overlap each other when shearing the tender buds to avoid collision and interference, and the three blades (12) converge inwards when shearing to ensure that the tender buds of the famous and high-quality tea are always in the center of the collection tube (1), which is convenient for negative pressure collection.