Compression roller device for baked food production

By designing a rolling roller device including rotating rollers, rubber roller pressing molds and a variety of auxiliary components in baked goods production, the problem of uneven raw material processing is solved, and more efficient shaping and quality assurance is achieved.

CN222193892UActive Publication Date: 2024-12-20山东智研食品有限公司
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Patent Information

Application Number
CN202421009958.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-20
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

In the existing baked goods production, the loading funnel of the press roller device cannot effectively deal with uneven or different sizes of baked goods raw materials, which affects the shaping efficiency and quality.

Method used

A pressing roller device including symmetric rotating pressing rollers, annular grooves, rubber roller pressing molds, loading funnels, arc-shaped filter plates, mounting frames, electric cylinders and toggle rods is designed. Baking is achieved through the combination of these components. The food raw materials are evenly spread and the particles are dispersed to ensure that the raw materials are evenly distributed between the pressing rollers.

Benefits of technology

Improve the uniformity and shaping efficiency of baked goods raw materials, ensure the quality of products after production, and reduce raw material waste and adhesion through arc-shaped filter plates and oil-dripping boxes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a compression roller device for baked food production, and relates to the field of baked food production. A compression roller device for baked food production comprises two rotary compression rollers which are symmetrically arranged, an annular groove is formed in one rotary compression roller, a rubber rolling mold is installed in the annular groove, and the rubber rolling mold is attached to the other rotary compression roller in a rolling mode; according to the utility model, when the baking food raw materials are rolled and shaped, the baking food raw materials can be uniformly spread between the two rotating compression rollers, and the baking food raw materials with larger particles can be scattered into the baking food raw materials with smaller particles; by means of the arrangement, the baked food raw materials can be located between the two rotating pressing rollers more evenly, the baked food raw materials can be located in more die grooves of the rubber rolling die, the shaping efficiency is improved, the uniformity of the baked food raw materials located in the die grooves can be improved, and the quality of baked food after production is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of baked food production, and specifically relates to a pressing roller device for baked food production. Background Art

[0002] Baked food is a convenience food made from flour, yeast, salt, sugar and water as basic ingredients, with appropriate amounts of oil, dairy products, eggs, additives, etc. added, and baked through a series of complex process methods. Baked food can be divided into frozen baked food and freshly made food at room temperature.

[0003] Before baking the baked food, it is necessary to first shape the baked food raw materials into a specified shape. In the prior art, two rotating rollers are usually used to roll-form them. When the baked food raw materials are added between the two rotating rollers, a feeding funnel is needed to feed the baked food raw materials. However, the existing feeding funnel can only play the role of guiding and feeding. When the baked food raw materials in the feeding funnel are unevenly distributed or the particle sizes are different, it may directly affect the shaping efficiency and the quality after shaping. In view of this, the present invention is specially proposed. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a pressing roller device for producing baked food which can overcome the above problems or at least partially solve the above problems.

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is: a pressing roller device for baking food production, comprising two symmetrically arranged rotating pressing rollers, one of which is provided with an annular groove, a rubber roller pressing mold is installed in the annular groove, the rubber roller pressing mold rolls against the other rotating pressing roller, and the two rotating pressing rollers are driven by a driving mechanism, and also include: a feeding funnel, which is installed above the rotating pressing roller and is located in the middle position of the two rotating pressing rollers; an arc filter plate, which is fixedly connected to the opening at the bottom of the feeding funnel; a mounting frame, which is arranged in the feeding funnel, and two groups of connecting rods are symmetrically fixedly connected on both sides of the mounting frame, and the connecting rods are slidably connected to the feeding funnel; an electric cylinder, which is fixedly connected to one side of the feeding funnel, and the telescopic end is fixedly connected to the mounting frame; multiple rows of toggle rods, which are equidistantly fixedly connected to the lower side of the mounting frame.

[0006] Furthermore, the driving mechanism includes a motor and a gear, two support frames are symmetrically arranged on both sides of the two rotating pressure rollers, the two rotating pressure rollers are rotatably connected between the two support frames, the motor is fixedly connected in one of the support frames, and the output end is fixedly connected to the end of one of the rotating pressure rollers, the gear is fixedly connected to the end of the rotating pressure roller away from the motor, and is located in the support frame on the same side, and the two gears are meshed with each other.

[0007] In order to facilitate shielding of the raw materials, further, a shielding frame is connected between the two support frames through a support rod, the shielding frame is located above the middle of the two rotating pressure rollers, and the feeding funnel is installed on the shielding frame.

[0008] In order to facilitate the rapid disassembly of the device, further, a sliding groove is provided on one side of the support frame close to the support rod, and the support rod is slidably connected in the sliding groove.

[0009] In order to facilitate the replacement of rubber roller pressing molds of different shapes, further, the inner sides of both ends of the rubber roller pressing mold are fixedly connected with limiting protrusions, and the rotating pressing roller is provided with limiting grooves used in conjunction with the limiting protrusions.

[0010] In order to improve the separation effect of the raw material from the rotating pressure roller and the rubber roller pressing mold, further, both sides of the feeding funnel are fixedly connected with an oil drip box through a fixing rod, and the lower surface of the oil drip box is equidistantly connected with a plurality of oil drip heads.

[0011] After adopting the above technical scheme, the utility model has the following beneficial effects compared with the prior art: the utility model uses a feeding funnel, an arc filter plate, a mounting frame, a toggle rod, a connecting rod, an electric cylinder and other components in coordination. When the pressing roller device is used to roll and shape the baked food raw materials, the baked food raw materials can be evenly spread between the two rotating pressing rollers, and larger particles of baked food raw materials can be broken up into smaller particles of baked food raw materials, so that the baked food raw materials can be more evenly located between the two rotating pressing rollers, which can not only make the baked food raw materials located in more mold grooves of the rubber roller pressing mold, thereby improving the shaping efficiency, but also improve the uniformity of the baked food raw materials in the mold groove, thereby ensuring the quality of the baked food after production.

[0012] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In the attached picture:

[0014] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;

[0015] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;

[0016] Figure 3 It is a partial cross-sectional structural schematic diagram of the utility model;

[0017] Figure 4 It is a structural schematic diagram of the feeding funnel, arc filter plate, mounting frame, toggle rod, connecting rod, electric cylinder and oil drip box in the utility model;

[0018] Figure 5 It is a structural schematic diagram of the rotating pressing roller and the rubber roller pressing mold in the utility model;

[0019] Figure 6 It is a structural schematic diagram of the shielding frame in the utility model.

[0020] In the figure: 1. support frame; 101. motor; 102. gear; 103. slide; 2. rotating pressure roller; 201. rubber roller pressing mold; 3. shielding frame; 301. support rod; 4. feeding funnel; 401. arc filter plate; 402. mounting frame; 4021. toggle rod; 403. connecting rod; 404. electric cylinder; 405. oil drip box. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0022] Embodiment 1:

[0023] Reference Figure 1-Figure 6 A roller device for producing baked food comprises two symmetrically arranged rotating rollers 2, one of which is provided with an annular groove, in which a rubber roller pressing mold 201 is installed, the rubber roller pressing mold 201 rolls against the other rotating roller 2, and the two rotating rollers 2 are driven by a driving mechanism, and further comprises: a feeding funnel 4, which is installed above the rotating roller 2 and is located in the middle of the two rotating rollers 2; an arc filter plate 401, which is fixedly connected to the opening at the bottom of the feeding funnel 4; a mounting frame 402, which is arranged in the feeding funnel 4, and two groups of connecting rods 403 are symmetrically fixedly connected on both sides of the mounting frame 402, and the connecting rods 403 are slidably connected to the feeding funnel 4; an electric cylinder 404, which is fixedly connected to one side of the feeding funnel 4, and the telescopic end is fixedly connected to the mounting frame 402; a plurality of rows of toggle rods 4021, which are equidistantly fixedly connected to the lower side of the mounting frame 402.

[0024] The driving mechanism includes a motor 101 and a gear 102. Two support frames 1 are symmetrically arranged on both sides of the two rotating pressure rollers 2. The two rotating pressure rollers 2 are rotatably connected between the two support frames 1. The motor 101 is fixedly connected in one of the support frames 1, and the output end is fixedly connected to the end of one of the rotating pressure rollers 2. The gear 102 is fixedly connected to the end of the rotating pressure roller 2 away from the motor 101 and is located in the support frame 1 on the same side. The two gears 102 are meshed with each other.

[0025] In the process of producing baked food, when it is necessary to roll the baked food raw materials into a specific shape, the staff first installs the device next to the conveyor and makes the two rotating rollers 2 located at the ends of the conveyor belt on the conveyor. Then, the baked food raw materials can be poured into the feeding funnel 4, and then the electric cylinder 404 is started, so that the electric cylinder 404 drives the mounting frame 402 to move back and forth left and right with the cooperation of the connecting rod 403, and then the mounting frame 402 will drive the toggle rod 4021 to toggle the baked food raw materials back and forth left and right inside the feeding funnel 4, so that the baked food raw materials can be broken up, the amount of large-particle baked food raw materials can be reduced, and the baked food raw materials can be evenly spread on the arc filter plate 401, and then the small-particle baked food raw materials that are broken up will pass through the filter holes of the arc filter plate 401 and fall between the two rotating rollers 2, and then the baked food raw materials will be squeezed by the rotating roller 2 and the rubber roller pressing mold 201. The specified shape is formed. When the shaped baked food raw materials leave the rotating pressure roller 2 and the rubber roller pressing mold 201 and contact the conveyor belt on the conveyor, the shaped baked food raw materials will be conveyed to the next process under the conveyance of the conveyor belt. Through the coordinated use of the feeding funnel 4, the arc filter plate 401, the mounting frame 402, the toggle rod 4021, the connecting rod 403, the electric cylinder 404 and other components, when the pressure roller device is used to roll and shape the baked food raw materials, the baked food raw materials can be evenly spread between the two rotating pressure rollers 2, and the larger particles of baked food raw materials can be broken up into smaller particles of baked food raw materials, so that the baked food raw materials can be more evenly located between the two rotating pressure rollers 2, which can not only make the baked food raw materials located in more mold grooves of the rubber roller pressing mold 201, thereby improving the shaping efficiency, but also improve the uniformity of the baked food raw materials in the mold groove, thereby ensuring the quality of the baked food after production.

[0026] Embodiment 2:

[0027] Reference Figure 1-Figure 6, a roller device for producing baked food is basically the same as Example 1, and further: a shielding frame 3 is connected between the two support frames 1 through a support rod 301, and the shielding frame 3 is located in the middle and above the two rotating rollers 2. A feeding funnel 4 is installed on the shielding frame 3. Through the setting of the shielding frame 3, when the baked food raw materials pass through the arc filter plate 401 and fall between the two rotating rollers 2, and are shaped by the rubber roller pressing mold 201, part of the raw materials can be prevented from falling directly from both sides of the feeding funnel 4 to the outside, thereby causing waste, and effectively improving the stability of raw material transportation.

[0028] A slide groove 103 is provided on one side of the support frame 1 close to the support rod 301, and the support rod 301 is slidably connected in the slide groove 103. By making the support rod 301 slidably connected in the slide groove 103, when it is necessary to clean or replace the internal components of the loading funnel 4 or the shielding frame 3, the staff can lift the loading funnel 4 upwards and remove it from the device, which provides convenience for the staff to operate the device.

[0029] The inner sides of both ends of the rubber roller pressing mold 201 are fixedly connected to the limiting protrusions, and the rotating pressing roller 2 is provided with a limiting groove used in conjunction with the limiting protrusions. Figure 5 As shown, by setting the limiting protrusion and the limiting slot, the rubber roller pressing mold 201 and the rotating pressing roller 2 can be detachably connected, so that different types of rubber roller pressing molds 201 can be replaced according to different usage requirements.

[0030] Both sides of the feeding funnel 4 are fixedly connected with oil drip boxes 405 through fixing rods, and the lower surface of the oil drip boxes 405 is equidistantly connected with multiple oil drip heads. By arranging the oil drip boxes 405 on both sides of the feeding funnel 4, and making the two oil drip boxes 405 respectively located above the two rotating pressing rollers 2, when the rotating pressing rollers 2 rotate, the edible oil stored in the oil drip boxes 405 can drip onto the surface of the rotating pressing rollers 2 through the oil drip heads, so that when the baked food ingredients are pressed and formed by the two rotating pressing rollers 2 and the rubber roller pressing mold 201, they can be better demoulded from them to avoid adhesion.

[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention.

Claims

1. A roller device for producing baked food, It is characterized in that The invention comprises two symmetrically arranged rotating rollers (2), one of the rotating rollers (2) being provided with an annular groove, a rubber roller pressing mold (201) being installed in the annular groove, the rubber roller pressing mold (201) being rolled against the other rotating roller (2), the two rotating rollers (2) being driven by a driving mechanism, and further comprising: A feeding hopper (4) is installed above the rotating pressing rollers (2) and is located in the middle of the two rotating pressing rollers (2); An arc-shaped filter plate (401) is fixedly connected to the opening at the bottom of the feeding funnel (4); A mounting frame (402) is arranged in the feeding funnel (4), two groups of connecting rods (403) are symmetrically fixedly connected on both sides of the mounting frame (402), and the connecting rods (403) are slidably connected to the feeding funnel (4); An electric cylinder (404) is fixedly connected to one side of the feeding hopper (4), and a telescopic end thereof is fixedly connected to the mounting frame (402); A plurality of rows of toggle rods (4021) are fixedly connected to the lower side of the mounting frame (402) at equal intervals.

2. A pressing roller device for producing baked food according to claim 1, It is characterized in that The driving mechanism comprises a motor (101) and a gear (102); two support frames (1) are symmetrically arranged on both sides of the two rotating pressure rollers (2); the two rotating pressure rollers (2) are rotatably connected between the two support frames (1); the motor (101) is fixedly connected in one of the support frames (1), and the output end is fixedly connected to the end of one of the rotating pressure rollers (2); the gear (102) is fixedly connected to the end of the rotating pressure roller (2) away from the motor (101) and is located in the support frame (1) on the same side; the two gears (102) are meshed with each other.

3. A pressing roller device for producing baked food according to claim 2, It is characterized in that A shielding frame (3) is connected between the two support frames (1) via a support rod (301); the shielding frame (3) is located above and in the middle of the two rotating rollers (2); and the loading hopper (4) is mounted on the shielding frame (3).

4. A pressing roller device for producing baked food according to claim 3, It is characterized in that A sliding groove (103) is provided on one side of the support frame (1) close to the support rod (301), and the support rod (301) is slidably connected in the sliding groove (103).

5. A pressing roller device for producing baked food according to claim 1, It is characterized in that The inner sides of both ends of the rubber roller pressing mold (201) are fixedly connected to limiting protrusions, and the rotating pressing roller (2) is provided with limiting slots used in conjunction with the limiting protrusions.

6. A pressing roller device for producing baked food according to claim 1, It is characterized in that Both sides of the feeding funnel (4) are fixedly connected to an oil dripping box (405) via fixing rods, and a plurality of oil dripping heads are equidistantly connected to the lower surface of the oil dripping box (405).