Raw material screening equipment for producing sorbitol
By designing raw material screening equipment for core removal, peeling mechanism and spraying components, the problem of low manual operation efficiency in sorbitol production is solved, and efficient core removal and separation of fruit raw materials is achieved, ensuring saccharification and fermentation The purity of the process improves production efficiency.
Patent Information
- Application Number
- CN202420941890.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-06
AI Technical Summary
During the production process of sorbitol, manual operations lead to low peeling and core removal efficiency, and the flesh, peel and core are mixed into the saccharification and fermentation chamber, affecting the saccharification and fermentation effects.
A raw material screening device including a core removal mechanism, a peeling mechanism and a clamping mechanism is designed. Through the combination of a conveying table and a spray assembly, the core removal, peeling and separation of the fruit raw materials is realized to ensure the pure transmission of the pulp.
The processing efficiency of sorbitol raw materials is improved, and the doping of flesh, core and peel is avoided. The secondary cleaning is carried out through the spraying assembly to remove the residual peel impurities on the surface of the flesh, thereby improving the production efficiency.
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Figure CN222194017U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sorbitol production equipment, in particular to raw material screening equipment for producing sorbitol. Background Art
[0002] Sorbitol is a natural carbohydrate that is widely found in plants, such as pears, apples, hawthorns, etc. In the production process of sorbitol, the apples, pears and other plant raw materials must first be peeled and cored, and the pure pulp must be retained for saccharification. The sugar in the pulp is decomposed into glucose and fructose, and then fermented and refined to obtain pure sorbitol liquid, which is then dried to obtain the sorbitol product.
[0003] In the process of raw material processing, peeling and core removal are generally carried out manually, but the production efficiency of manual operation is low, the operation process is relatively complicated, and a part of the peeling and core removal will remain on the pulp and mix with the pulp into the saccharification box and fermentation box, affecting the saccharification and fermentation of the pulp. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a raw material screening device for producing sorbitol, which can improve the processing efficiency of the sorbitol raw material and effectively screen and separate the pulp, peel and core.
[0005] In order to solve the above technical problems, the technical solutions adopted by the present utility model are as follows.
[0006] The raw material screening equipment for producing sorbitol includes a first conveyor platform, a second conveyor platform, a sorting component, a third conveyor platform, a spray component, and a pulp collection box; the second conveyor platform is located at the front end of the first conveyor platform; the sorting component is located on one side of the second conveyor platform and is vertically arranged with the second conveyor platform; the third conveyor platform is located at the front end of the sorting component, and the third conveyor platform is vertically arranged with the second conveyor platform; the spray component is located above the sorting component and the third conveyor platform; the pulp collection box is located at the bottom of the front end of the third conveyor platform.
[0007] The above-mentioned raw material screening equipment for producing sorbitol, the second conveying platform includes a first bracket, the front and rear ends of the first bracket are respectively equipped with pulleys driven by a motor, and the two pulleys are connected by a belt; a plurality of distribution box groups are evenly arranged at intervals around the belt, and the distribution box groups include a plurality of distribution boxes evenly arranged horizontally at intervals and arranged in a bowl shape; the feed end on the rear side of the second conveying platform is provided with an arranging mechanism for arranging the conveyed fruits.
[0008] The above-mentioned raw material screening equipment for producing sorbitol, the arrangement mechanism includes a rotating shaft arranged at the feeding end of the first bracket, and a plurality of swing rods are evenly arranged on the rotating shaft; the swing rods at both ends are respectively located between the inner wall of the first bracket and the edge placement box, and the middle swing rod is respectively located between the two placement boxes in the same row.
[0009] The above-mentioned raw material screening equipment for producing sorbitol, the sorting component includes a second bracket, two clamping mechanisms are slidably installed at the bottom of the top plate of the second bracket, and a partition plate is arranged in the middle of the second bracket; a core removal mechanism is installed on the left side of the partition plate, and a fruit core collection box is arranged at the bottom of the core removal mechanism; a peeling mechanism is installed on the right side of the partition plate, and a fruit peel collection box is arranged at the bottom of the peeling mechanism.
[0010] The above-mentioned raw material screening equipment for producing sorbitol, the clamping mechanism includes a cylinder slidably arranged on the second bracket, the piston rod of the cylinder is connected to the connecting plate, and a plurality of clamping blocks are evenly spaced at the bottom of the connecting plate.
[0011] The above-mentioned raw material screening equipment for producing sorbitol, the core removal mechanism includes a mounting plate arranged on the left side of the partition plate, and a plurality of core removers are arranged through the mounting plate, and the core removers are tubular structures with hollow interiors.
[0012] The above-mentioned raw material screening equipment for producing sorbitol, the peeling mechanism includes a plurality of peelers and a plurality of positioners installed on the right side of the partition plate; the peelers and positioners are arranged in a one-to-one correspondence, the peelers are evenly spaced, and the positioners are also evenly spaced.
[0013] The raw material screening equipment for producing sorbitol, the peeler comprises a lead screw installed on one side of the partition plate, a tool is installed on the lead screw, and a nut matched with the lead screw thread is provided at one end of the tool.
[0014] In the above-mentioned raw material screening equipment for producing sorbitol, the positioner comprises a cross bar arranged inside the partition plate, and a rotating needle for positioning the fruit and driving the fruit to rotate is arranged at the center of the cross bar.
[0015] The above-mentioned raw material screening equipment for producing sorbitol, the spray assembly includes a water tank arranged on the top of the sorting assembly and a spray pipe located at the upper part of the feed end of the third conveyor platform, the spray pipe is connected to the water tank through an inlet pipe; a wastewater collection box for collecting wastewater and peels after spraying is arranged at the bottom of the third conveyor platform corresponding to the spray pipe.
[0016] Due to the adoption of the above technical scheme, the technical progress achieved by the present invention is as follows.
[0017] The utility model provides a raw material screening device for producing sorbitol. By sequentially arranging a core removal mechanism, a peeling mechanism and a clamping mechanism for cooperation, the problem of screening the fruit raw materials after peeling and core removal is effectively solved, and the mixture of pulp, core and peel is avoided. At the same time, a spray component is arranged to perform secondary cleaning on the peeled and cored pulp, effectively removing peel impurities remaining on the pulp surface, and the screening efficiency of the sorbitol production raw materials is improved by the arrangement of multiple conveying platforms. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the specific structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the specific structure of the conveying platform of the utility model;
[0020] Figure 3 This is a schematic diagram of the specific structure of the sorting component of the utility model;
[0021] Figure 4 It is a schematic diagram of the specific structure of the peeler and positioner described in the utility model.
[0022] Wherein: 1. first conveying platform, 2. second conveying platform, 21. first bracket, 22. belt, 23. pulley, 24. distribution box, 25. rotating shaft, 26. swing arm, 3. sorting assembly, 31. second bracket, 32. cylinder, 33. connecting plate, 34. clamping block, 35. mounting plate, 36. core remover, 37. peeler, 371. lead screw, 372. nut, 373. tool, 38. positioner, 381. cross bar, 382. rotating needle, 39. partition plate, 4. core collection box, 5. peel collection box, 6. third conveying platform, 7. water tank, 8. wastewater collection box, 9. pulp collection box, 10. water inlet pipe, 11. spray pipe. DETAILED DESCRIPTION
[0023] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0024] Raw material screening equipment for producing sorbitol, such as Figure 1 to Figure 2 As shown, it includes a first conveying platform 1, a second conveying platform 2, a sorting component 3, a third conveying platform 6, a spraying component, and a pulp collecting box 9, wherein the second conveying platform 2 is located at the front end of the first conveying platform 1, the sorting component 3 is located on one side of the second conveying platform 2 and is vertically arranged with the second conveying platform 2, the third conveying platform 6 is located at the front end of the sorting component 3, and the third conveying platform 6 is vertically arranged with the second conveying platform 2, the spraying component is located above the sorting component 3 and the third conveying platform 6, and the pulp collecting box 9 is located at the bottom of the front end of the third conveying platform 6.
[0025] Both sides of the first conveying platform 1, the second conveying platform 2 and the third conveying platform 6 are respectively provided with protective baffles in the same conveying direction to prevent the fruits from flying out during the conveying process.
[0026] The first conveying platform 1 is composed of a plurality of conveying rollers and can convey the washed fruits.
[0027] The second conveying platform 2 can arrange the conveyed fruits to ensure that the number of fruits in each row is the same so that the sorting component can pick them up.
[0028] The sorting component can peel and core the fruit, and screen and collect the core, peel and pulp.
[0029] The third conveying platform 6 is also composed of a plurality of conveying rollers. The third conveying platform 6 cooperates with the spraying assembly to clean and convey the pulp.
[0030] The second conveying platform 6 includes a first bracket 21, such as Figure 2 As shown, pulleys 23 driven by a motor are respectively installed at the front and rear ends of the first bracket 21 , and the two pulleys 23 are connected by a belt 22 , and the tail end of the belt 22 is located at the lower part of the front end of the first conveying platform 1 .
[0031] A plurality of distribution boxes 24 are evenly spaced and arranged on the belt 22. The distribution boxes 24 are arranged in a bowl shape to ensure that the fruits do not fall out after being stressed.
[0032] The feeding end at the rear side of the second conveying platform 6 is provided with an arranging mechanism for arranging the conveyed fruits, and the arranging mechanism ensures that the fruits can enter the dispensing box 24 one by one.
[0033] like Figure 2 As shown, the arrangement mechanism includes a rotating shaft 25 arranged at the feeding end of the first bracket 21, and a plurality of rocker arms 26 are evenly arranged on the rotating shaft 25. The rocker arms 26 at both ends are respectively located between the inner wall of the first bracket 21 and the edge placement box 24, and the middle rocker arms 26 are respectively located between the two placement boxes 24 in the same row.
[0034] The motor drives the rotating shaft 25 to rotate to drive the swing rod 26 to swing, so that the fruits transported by the front end of the first conveying platform 1 can be arranged, ensuring that the fruits can fall into the distribution box 24 one by one after the swing rod swings.
[0035] The sorting assembly 3 includes a second bracket 31, such as Figure 3 As shown, two clamping mechanisms are slidably installed at the bottom of the top plate of the second bracket 31, a partition plate 39 is provided in the middle of the second bracket 31, a core removal mechanism is installed on the left side of the partition plate 39, a core collection box 4 is provided at the bottom of the core removal mechanism 39, a peeling mechanism is installed on the right side of the partition plate 39, and a peel collection box 5 is provided at the bottom of the peeling mechanism.
[0036] The clamping mechanism comprises a cylinder 32 slidably disposed on the second bracket 31 , a piston rod of the cylinder 32 is connected to a connecting plate 33 , and a plurality of clamping blocks 34 are evenly spaced at the bottom of the connecting plate 33 .
[0037] The core removal mechanism includes a mounting plate 35 disposed on the left side of the partition plate 39 , and a plurality of core removers 36 are disposed through the mounting plate 35 .
[0038] The corer 36 is a tubular structure with a hollow interior, and can cooperate with the clamping mechanism to allow the corer 36 to penetrate the middle of the fruit to remove the core, and at the same time, the fruit core falls into the fruit core collection box 4 through the center of the corer 36.
[0039] The peeling mechanism includes a plurality of peelers 37 and a plurality of positioners 38 installed on the right side of the partition plate 39. The peelers 37 and the positioners 38 are arranged in a one-to-one correspondence, and the peelers are evenly spaced and the positioners are also evenly spaced.
[0040] The peeler 37 includes a lead screw 371 mounted on one side of the partition plate 39. Figure 4 As shown, a tool 373 is installed on the lead screw 371 , and a nut 372 threadedly matched with the lead screw 371 is provided at one end of the tool 373 .
[0041] The lead screw 371 is driven to rotate by the motor. When the lead screw rotates, the nut 372 drives the cutter 373 to move along the length direction of the lead screw, and cooperates with the positioner 38 to achieve peeling.
[0042] like Figure 4 As shown, the positioner 38 includes a cross bar 381 arranged inside the partition plate 39, and a rotating needle 382 for positioning the fruit is arranged at the center of the cross bar 381. The rotating needle 382 is driven by a motor to drive the fruit to rotate together, and cooperates with the peeler 37 to complete the peeling.
[0043] The spray assembly includes a water tank 7 arranged on the top of the top plate of the second bracket 31 and a spray pipe 11 located at the upper part of the feed end of the third conveying platform 6. The spray pipe 11 is connected to the water tank 7 through the water inlet pipe 10. Spraying is performed on the third conveying platform 6 through the spray pipe 11, so that excess peel on the pulp can be removed.
[0044] A wastewater collection box 8 is provided at the bottom of the third conveying platform 6 corresponding to the spraying pipe 11, which can collect the wastewater and peels after spraying for subsequent secondary treatment and utilization.
[0045] When in use, the cleaned fruit raw materials are placed on the first conveying platform 1 for conveying, and the fruits are arranged in the sorting boxes 24 respectively through the arrangement mechanism at the feeding end of the second conveying platform 6. At the same time, the fruit stems are placed upward with manual assistance to facilitate the clamping mechanism in the sorting component to clamp the fruit raw materials.
[0046] Then, the fruit raw material is placed on the core removing mechanism through the clamping mechanism, and the core remover 36 is inserted into the fruit through the action of the cylinder 32 and penetrates the flesh to remove the core. At the same time, the core falls into the core collecting box 4 along the central pipe opening of the core remover 36.
[0047] The pitted fruit is then moved to the peeling mechanism by another clamping mechanism, so that the bottom of the fruit is mounted on the rotating needle 382 and rotates with the rotating needle, and cooperates with the peeler 37 to complete the peeling, and the peel will fall into the peel collection box 5 below.
[0048] After peeling is completed, the clamping mechanism sends the pulp to the third conveyor, and the spray component sprays and cleans the pulp, sending the peel impurities remaining on the surface into the wastewater collection box 8, and the pulp is sent to the pulp collection box 9 for the next processing process.
[0049] The utility model provides a raw material screening device for producing sorbitol. By sequentially arranging a core removal mechanism, a peeling mechanism and a clamping mechanism for cooperation, the problem of screening the fruit raw materials after peeling and core removal is effectively solved, and the mixture of pulp, core and peel is avoided. At the same time, a spray component is arranged to perform secondary cleaning on the peeled and cored pulp, effectively removing peel impurities remaining on the pulp surface, and the screening efficiency of the sorbitol production raw materials is improved by the arrangement of multiple conveying platforms.
Claims
1. Raw material screening equipment for producing sorbitol, characterized in that: The invention comprises a first conveying platform (1), a second conveying platform (2), a sorting component (3), a third conveying platform (6), a spraying component and a pulp collection box (9); the second conveying platform (2) is located at the front end of the first conveying platform (1); the sorting component (3) is located at one side of the second conveying platform (2) and is arranged perpendicular to the second conveying platform (2); the third conveying platform (6) is located at the front end of the sorting component (3), and the third conveying platform (6) is arranged perpendicular to the second conveying platform (2); the spraying component is located above the sorting component (3) and the third conveying platform (6); and the pulp collection box (9) is located at the bottom of the front end of the third conveying platform (6).
2. The raw material screening equipment for producing sorbitol according to claim 1, characterized in that: The second conveying platform (2) comprises a first bracket (21), and pulleys (23) driven by a motor are respectively installed at the front and rear ends of the first bracket (21), and the two pulleys (23) are connected by a belt (22); a plurality of distribution box groups are evenly arranged at intervals around the belt (22), and the distribution box group comprises a plurality of distribution boxes (24) evenly arranged at intervals horizontally and arranged in a bowl shape; and an arranging mechanism for arranging the conveyed fruits is arranged at the feeding end on the rear side of the second conveying platform (2).
3. The raw material screening equipment for producing sorbitol according to claim 2, characterized in that: The arrangement mechanism comprises a rotating shaft (25) arranged at the feeding end of the first bracket (21), and a plurality of swing rods (26) are evenly arranged on the rotating shaft (25); the swing rods (26) at both ends are respectively located between the inner wall of the first bracket (21) and the edge placement box (24), and the middle swing rod (26) is respectively located between two placement boxes (24) in the same row.
4. The raw material screening equipment for producing sorbitol according to claim 1, characterized in that: The sorting assembly (3) comprises a second bracket (31), two clamping mechanisms are slidably mounted on the bottom of the top plate of the second bracket (31), and a partition plate (39) is arranged in the middle of the second bracket (31); a core removal mechanism is mounted on the left side of the partition plate (39), and a core collection box (4) is arranged at the bottom of the core removal mechanism; a peeling mechanism is mounted on the right side of the partition plate (39), and a peel collection box (5) is arranged at the bottom of the peeling mechanism.
5. The raw material screening equipment for producing sorbitol according to claim 4, characterized in that: The clamping mechanism comprises a cylinder (32) slidably arranged on a second bracket (31); a piston rod of the cylinder (32) is connected to a connecting plate (33); and a plurality of clamping blocks (34) are evenly spaced at the bottom of the connecting plate (33).
6. The raw material screening equipment for producing sorbitol according to claim 4, characterized in that: The core removal mechanism comprises a mounting plate (35) arranged on the left side of the partition plate (39), and a plurality of core removers (36) are arranged through the mounting plate (35), and the core removers (36) are tubular structures with a hollow interior.
7. The raw material screening equipment for producing sorbitol according to claim 4, characterized in that: The peeling mechanism comprises a plurality of peelers (37) and a plurality of positioners (38) installed on the right side of the partition plate (39); the peelers (37) and the positioners (38) are arranged in a one-to-one correspondence, the peelers are arranged evenly spaced, and the positioners are also arranged evenly spaced.
8. The raw material screening equipment for producing sorbitol according to claim 7, characterized in that: The peeler (37) comprises a lead screw (371) mounted on one side of the partition plate (39), a cutter (373) being mounted on the lead screw (371), and a nut (372) threadably matched with the lead screw (371) being disposed at one end of the cutter (373).
9. The raw material screening equipment for producing sorbitol according to claim 7, characterized in that: The positioner (38) comprises a crossbar (381) arranged inside the partition plate (39), and a rotating needle (382) for positioning the fruit and driving the fruit to rotate is arranged at the center of the crossbar (381).
10. The raw material screening equipment for producing sorbitol according to claim 1, characterized in that: The spray assembly comprises a water tank (7) arranged on the top of the sorting assembly (3) and a spray pipe (11) located at the upper part of the feeding end of the third conveying platform (6); the spray pipe (11) is connected to the water tank (7) through a water inlet pipe (10); and a wastewater collection box (8) for collecting wastewater and peels after spraying is arranged at the bottom of the third conveying platform (6) corresponding to the spray pipe (11).
