Anti-splashing device for high-speed dispersion tank

By designing anti-splash devices in high-speed dispersion tanks, adjusting the baffle position using the drive motor and bevel gear system, and combining with the mixing motor to drive the stirring blades to rotate, the problems of material splashing and waste during high-speed stirring are solved, and the mixing efficiency is improved.

CN222196622UActive Publication Date: 2024-12-20WUXI KELANT MASCH MFG CO LTD
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Patent Information

Application Number
CN202420826134.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-21
Publication Date
2024-12-20
Estimated Expiration
2034-04-21

AI Technical Summary

Technical Problem

During the stirring process, the high-speed separation tank rotates at high speed, causing material to splash and evaporate, causing waste.

Method used

A high-speed dispersed tank anti-splash device is designed, including welding a drive motor on the bottom box at the bottom of the tank body, adjusting the baffle position through bevel gears and threaded rod systems, and combining with the agitating motor to drive the agitating shaft to rotate the agitating blades to achieve the Stir the material well and prevent splashing.

Benefits of technology

It effectively reduces the splash and volatility of materials during the stirring process, reduces waste, and improves the efficiency of material mixing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-speed dispersion tank anti-splashing device which comprises a tank body, a bottom box is welded to the bottom of the tank body, an anti-splashing mechanism is arranged on the bottom box, the anti-splashing mechanism comprises a driving motor welded to one end of the outer surface of the bottom box, the output end of the driving motor is connected with a first bevel gear through a driving shaft rod, and the output end of the driving motor is connected with a second bevel gear through a driving shaft rod. A cavity is formed in the tank body, sliding grooves are symmetrically formed in the inner surface of the cavity, threaded rods are movably connected into the sliding grooves, the bottom ends of the threaded rods are fixedly connected with the second bevel gears, sliding blocks are connected to the threaded rods in a threaded mode, and baffles are welded to the sliding blocks; the driving motor enables the first bevel gear to synchronously rotate along with the driving shaft rod, and the first bevel gear is meshed with the second bevel gear, so that the sliding block slides in the sliding groove, the position of the baffle in the cavity is adjusted, splashing of materials under the action of the stirring blades is avoided, the volatilization speed of the materials in the tank body is reduced, and waste of the materials is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field related to high-speed dispersion tanks, and in particular to a high-speed dispersion tank anti-splashing device. Background Art

[0002] High-speed dispersion tank is a new type of high-efficiency energy-saving equipment. It has the characteristics of uniform mixing, rapid dispersion, low energy consumption and low noise. It is widely used in chemical and pharmaceutical industries. The mixer is equipped with a propeller or ribbon rotor. The two ends of the rotor are connected to the bearings at both ends. Paddles are installed on the rotor. The paddles are driven to rotate by the motor. When the motor drives the rotor through the reducer, the centrifugal force causes the paddles to produce circular motion and axial motion.

[0003] At present, when the existing high-speed separator stirs the material, the stirring blade is driven to rotate by the stirring shaft, so as to fully stir the material in the high-speed separation tank. However, during the stirring process, the stirring blade is in high-speed rotation, which causes the material to splash randomly in the high-speed separation tank, and the material adsorbed on the inner surface of the high-speed separation tank is very easy to volatilize, thereby causing material waste. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model proposes a high-speed dispersion tank anti-splashing device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A high-speed dispersion tank anti-splash device comprises a tank body, a bottom box is welded to the bottom of the tank body, an anti-splash mechanism is arranged on the bottom box, the anti-splash mechanism comprises a driving motor welded to one end of the outer surface of the bottom box, the output end of the driving motor is connected to the driving shaft by bolts, bevel gear 1 is welded to both ends of the driving shaft, a cavity is provided inside the tank body, sliding grooves are symmetrically provided on the inner surface of the cavity, threaded rods are movably connected in the sliding grooves, the bottom ends of the threaded rods extend into the bottom box and are fixedly connected to bevel gear 2, a slider is threadedly connected to the threaded rod, a baffle is fixedly connected to the slider, and a stirring mechanism is arranged on the top of the tank body.

[0007] Furthermore, in order to stir the material in the tank body, the stirring mechanism includes a stirring motor fixedly connected to the top of the tank body, the output end of the stirring motor is connected to the stirring shaft by bolts, one end of the stirring shaft passes through the baffle and is fixedly connected to the stirring blade.

[0008] Furthermore, in order to rotate the threaded rod, the bevel gear 1 and the bevel gear 2 are meshed.

[0009] Furthermore, in order to allow materials to enter the tank body, a feed hopper is fixedly connected to the end of the top of the tank body away from the stirring motor, and a feed pipe is welded to the end of the baffle away from the stirring shaft, and the feed pipe is connected to the feed hopper through a telescopic hose.

[0010] Furthermore, in order to facilitate human operation, a controller is provided on one side of the outer surface of the tank body, and the controller is electrically connected to the stirring motor and the driving motor.

[0011] Furthermore, in order to facilitate checking the depth of the material in the tank, a scale line is fixedly connected to the end of the outer surface of the tank away from the controller.

[0012] Furthermore, in order to increase the sealing performance between the baffle and the stirring shaft, a sealing ring is provided between the baffle and the stirring shaft, and the sealing ring is fixedly connected to the inner surface of the baffle.

[0013] Furthermore, in order to stabilize the bottom box on the ground, a base is welded on the bottom of the bottom box, and supporting legs are fixedly connected around the bottom of the base.

[0014] Beneficial effects of the utility model:

[0015] 1. Determine the depth of the material in the tank by checking the scale line. Secondly, control the driving motor through the controller. The driving motor causes the driving shaft to rotate in the bottom box, and further causes the bevel gear 1 to rotate synchronously with the driving shaft. The bevel gear 1 and the bevel gear 2 are meshed, so that the threaded rod rotates in the cavity, and then the slider slides in the sliding groove, so as to adjust the position of the baffle in the cavity to avoid splashing of the material under the action of the stirring mechanism, thereby reducing the volatilization speed of the material in the tank and greatly reducing the waste of the material.

[0016] 2. The stirring motor is controlled by the controller, and the stirring motor drives the stirring shaft to rotate in the cavity, so that the stirring blades rotate synchronously with the stirring shaft. The rotation of the stirring blades fully stirs the materials in the tank, further improving the efficiency of material mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0018] Figure 1 It is a structural schematic diagram of a high-speed dispersion tank anti-splash device according to an embodiment of the utility model;

[0019] Figure 2It is a cross-sectional view of a high-speed dispersion tank anti-splash device according to an embodiment of the utility model;

[0020] Figure 3 yes Figure 2 Enlarged view of point A in the middle;

[0021] Figure 4 yes Figure 2 Enlarged view of point B in the middle.

[0022] In the figure:

[0023] 1. Tank body; 2. Base; 3. Support legs; 4. Cavity; 5. Stirring motor; 6. Stirring shaft; 7. Stirring blades; 8. Scale lines; 9. Controller; 10. Feed hopper; 11. Telescopic hose; 12. Feed pipe; 13. Bottom box; 14. Drive motor; 15. Drive shaft; 16. Bevel gear 1; 17. Bevel gear 2; 18. Threaded rod; 19. Sliding groove; 20. Sliding block; 21. Baffle; 22. Sealing ring. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention clearly understood, the present invention is further described below in conjunction with specific implementation methods.

[0025] See also Figure 1 , Figure 2 and Figure 4The utility model provides a technical solution: a high-speed dispersion tank splash-proof device, comprising a tank body 1 with a cavity 4 opened inside, a controller 9 is arranged on one side of the outer surface of the tank body 1, the controller 9 is electrically connected to a power supply, a scale line 8 is fixedly connected to one end of the outer surface of the tank body 1 away from the controller 9, and the setting of the scale line 8 facilitates personnel to clearly know the depth of the material in the tank body 1, a bottom box 13 with a driving cavity opened inside is welded on the bottom of the tank body 1, and a base 2 is welded on the bottom of the bottom box 13 in order to make the bottom box 13 stable on the ground, and the bottom of the base 2 has four The bottom box 13 is fixedly connected to the support leg 3 and is provided with an anti-splash mechanism. The anti-splash mechanism includes a drive motor 14 welded on one end of the outer surface of the bottom box 13. The drive motor 14 is electrically connected to the controller 9 and is provided with the required power by the power supply. The output end of the drive motor 14 is connected to the drive shaft 15 by a bolt. One end of the drive shaft 15 extends into the drive cavity and is movably connected to the drive cavity through a bearing. Bevel gears 16 are welded on both ends of the drive shaft 15. A cavity 4 is opened inside the tank body 1, and sliding The groove 19 and the sliding groove 19 are connected to the threaded rod 18 through bearings. In order to make the threaded rod 18 rotate, the bottom end of the threaded rod 18 passes through the tank body 1 and extends into the bottom box 13. The bottom end of the threaded rod 18 is fixedly connected to the bevel gear 2 17 by bolts. The bevel gear 16 and the bevel gear 2 17 are meshed. The threaded rod 18 is threadedly connected with a slider 20. A baffle 21 is provided between the sliders 20. The outer surfaces of the baffle 21 are fixedly connected to the sliders 20. A stirring mechanism is provided on the top of the tank body 1. By checking the scale line 8, it is determined whether the material is in the tank body 1. Depth, secondly, the controller 9 controls the driving motor 14 to work, and the driving motor 14 causes the driving shaft 15 to rotate in the driving cavity, and further causes the bevel gear 1 16 to rotate synchronously with the driving shaft 15, and the bevel gear 1 16 and the bevel gear 2 17 are meshed, so that the threaded rod 18 rotates in the cavity 4, and then the slider 20 slides in the sliding groove 19, so as to adjust the position of the baffle 21 in the cavity 4, avoid splashing of the material under the action of the stirring mechanism, thereby reducing the volatilization speed of the material in the tank body 1, and greatly reducing the waste of the material.

[0026] See also Figure 1-Figure 3In order to stir the material in the tank body 1, the stirring mechanism includes a stirring motor 5 fixedly connected to the top of the tank body 1, the stirring motor 5 is electrically connected to the controller 9, and the power supply provides the required power. The output end of the stirring motor 5 is connected to the stirring shaft 6 by a bolt, and one end of the stirring shaft 6 extends into the cavity 4. A hole corresponding to the stirring shaft 6 is opened at the center of the baffle 21. The bottom end of the stirring shaft 6 passes through the hole and is fixedly connected to the stirring blade 7. In order to increase the sealing between the hole and the stirring shaft 6, a sealing ring 22 is provided between the hole and the stirring shaft 6. The sealing ring 22 is fixedly connected to the inner surface of the hole. A bearing is provided at the connection between the stirring shaft 6 and the cavity 4. In order to allow the material to enter the tank body 1, the top of the tank body 1 A feed hopper 10 is fixedly connected to the end away from the stirring motor 5, and the bottom end of the feed hopper 10 extends to the cavity 4 and is connected to one end of the telescopic hose 11. A feed pipe 12 is welded to the end of the baffle 21 away from the stirring shaft 6. The bottom end of the feed pipe 12 passes through the baffle 21, and the top of the feed pipe 12 is connected to the other end of the telescopic hose 11. The telescopic hose 11 has a certain ductility. A discharge pipe is fixedly connected to the other side of the outer surface of the tank body 1. The stirring motor 5 is controlled by the controller 9 to work, and the stirring motor 5 drives the stirring shaft 6 to rotate in the cavity 4, thereby making the stirring blade 7 rotate synchronously with the stirring shaft 6. The rotation of the stirring blade 7 fully stirs the material inside the tank body 1, further improving the efficiency of material mixing.

[0027] Working principle:

[0028] In actual use, first, the material is placed in the feed hopper 10, and the material in the feed hopper 10 passes through the telescopic hose 11 and the feed pipe 12 in turn, and finally the material stays at the bottom of the cavity 4. Secondly, the depth of the material in the tank body 1 is determined by checking the scale line 8, and then the controller 9 controls the drive motor 14 to work, and the drive motor 14 causes the drive shaft 15 to rotate in the drive cavity, and further causes the bevel gear 1 16 to rotate synchronously with the drive shaft 15. The bevel gear 16 and the bevel gear 2 17 are meshed, so that the threaded rod 18 rotates in the cavity 4, and then the slider 20 slides in the sliding groove 19, so as to adjust the position of the baffle 21 in the cavity 4 to prevent the material from splashing under the action of the stirring blade 7. At this time, the controller 9 controls the stirring motor 5 to work, and the stirring motor 5 drives the stirring shaft 6 to rotate in the cavity 4, and then the stirring blade 7 rotates synchronously with the stirring shaft 6. The rotation of the stirring blade 7 fully stirs the material inside the tank body 1, and further improves the efficiency of material mixing.

[0029] Although this specification is described in accordance with the implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A high-speed dispersion tank splash prevention device, comprising a tank body (1), characterized in that: A bottom box (13) is welded to the bottom of the tank body (1), and an anti-splash mechanism is provided on the bottom box (13). The anti-splash mechanism comprises a driving motor (14) welded to one end of the outer surface of the bottom box (13), and the output end of the driving motor (14) is connected to a driving shaft (15) by bolts, and bevel gears (16) are welded to both ends of the driving shaft (15). A cavity (4) is provided inside the tank body (1), and sliding grooves (19) are symmetrically provided on the inner surface of the cavity (4), and threaded rods (18) are movably connected in the sliding grooves (19), and the bottom ends of the threaded rods (18) extend into the bottom box (13) and are fixedly connected to bevel gears (17). A slider (20) is threadedly connected to the threaded rod (18), and a baffle (21) is fixedly connected to the slider (20). A stirring mechanism is provided on the top of the tank body (1).

2. A high-speed dispersion tank anti-splash device according to claim 1, characterized in that: The stirring mechanism comprises a stirring motor (5) fixedly connected to the top of the tank body (1), the output end of the stirring motor (5) being connected to a stirring shaft (6) via a bolt, one end of the stirring shaft (6) passing through the baffle (21) and being fixedly connected to a stirring blade (7).

3. The anti-splash device for a high-speed dispersion tank according to claim 1, characterized in that: The bevel gear one (16) is meshed with the bevel gear two (17).

4. The anti-splash device for a high-speed dispersion tank according to claim 2, characterized in that: A feed hopper (10) is fixedly connected to the end of the top of the tank body (1) away from the stirring motor (5), and a feed pipe (12) is welded to the end of the baffle (21) away from the stirring shaft (6), and the feed pipe (12) is connected to the feed hopper (10) through a telescopic hose (11).

5. The anti-splash device for a high-speed dispersion tank according to claim 4, characterized in that: A controller (9) is provided on one side of the outer surface of the tank body (1), and the controller (9) is electrically connected to the stirring motor (5) and the driving motor (14).

6. The anti-splash device for a high-speed dispersion tank according to claim 5, characterized in that: A scale line (8) is fixedly connected to an end of the outer surface of the tank body (1) away from the controller (9).

7. The anti-splash device for a high-speed dispersion tank according to claim 4, characterized in that: A sealing ring (22) is provided between the baffle plate (21) and the stirring shaft rod (6), and the sealing ring (22) is fixedly connected to the inner surface of the baffle plate (21).

8. The anti-splash device for a high-speed dispersion tank according to claim 1, characterized in that: A base (2) is welded on the bottom of the bottom box (13), and supporting legs (3) are fixedly connected to the four sides of the bottom of the base (2).