Dye stirring operation production line

Abstract

The utility model discloses a dye stirring operation production line, which comprises a dye barrel circulation conveyor belt, a turntable stirring device and a paddle cleaning device, dye barrels are conveyed on the dye barrel circulation conveyor belt in a circulation mode, the turntable stirring device is installed on the edge side of the dye barrel circulation conveyor belt, and two sets of stirring mechanisms are symmetrically installed on the turntable stirring device. The paddle cleaning device is installed near the rotating disc stirring device, when one set of stirring mechanism conducts stirring operation on the dye barrels, the other set of stirring mechanism conducts cleaning in the paddle cleaning device, continuous barrel-by-barrel stirring operation can be achieved, production continuity is good, and the requirement for efficient production of enterprises can be met.

Description

Technical Field

[0001] The utility model relates to the technical field of textile printing and dyeing equipment, in particular to a dye stirring production line. Background Art

[0002] In textile printing and dyeing production, dye preparation is the first step. Dyes are formed into slurry by stirring. The existing stirring equipment is a single-cylinder structure. After each cylinder of dye slurry is prepared, it is necessary to pause for a long time to clean the stirring mechanism. Therefore, the slurry residue in the previous cylinder will affect the color of the next cylinder, which must be cleaned. In this case, the stirring preparation efficiency of the dye becomes relatively low. Improving this inefficient production operation mode is an urgent need for current enterprises. Utility Model Content

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a dye stirring production line.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A dye stirring production line comprises a dye barrel flow conveyor belt, a turntable stirring device and a paddle cleaning device, wherein the dye barrel flow conveyor belt is provided with a dye barrel for circulation and transportation, the turntable stirring device is installed along the side of the dye barrel flow conveyor belt, the turntable stirring device comprises a lifting chassis and a turntable frame, the turntable frame is rotatably installed on the lifting chassis, a turntable driving mechanism is also installed on the lifting chassis, the turntable driving mechanism is transmission-connected with the turntable frame, the turntable frame comprises a turntable, two sets of stirring mechanisms are symmetrically installed on the turntable, a cleaning station and a stirring station are arranged along the rotation direction of the turntable, the paddle cleaning device is installed at the cleaning station position, the stirring station is correspondingly arranged on the dye barrel flow trajectory line, when one set of the stirring mechanisms is located at the stirring station, the other set of the stirring mechanisms is located at the cleaning station.

[0006] The lifting chassis includes a lifting platform and a hydraulic push cylinder. Several hydraulic push cylinders are installed vertically. The lifting platform is connected to the piston rod end of the hydraulic push cylinder. All the hydraulic push cylinders can be extended and retracted synchronously.

[0007] The turntable frame also includes a rotating shaft, the upper end of the rotating shaft is fixedly connected to the central position of the lower end surface of the turntable, and the lower end of the rotating shaft is rotatably connected to the lifting platform. A transmission gear is connected to the outer wall of the rotating shaft. The turntable driving mechanism includes a first motor and a half-tooth driving wheel. The first motor is installed on the lifting platform, and the half-tooth driving wheel is connected to the output end of the first motor. Half a circle of teeth of the half-tooth driving wheel can mesh with the transmission gear. When the half-tooth driving wheel rotates one circle, the transmission gear rotates half a circle.

[0008] The stirring mechanism includes a second motor and a stirring shaft. The second motor is installed on the upper end surface of the turntable. The stirring shaft is vertically installed below the turntable. The upper end of the stirring shaft is connected to the output end of the second motor. Several groups of blades are installed along the length direction of the stirring shaft.

[0009] The blade cleaning device includes a cleaning tank and a cleaning water treatment device. The cleaning tank is installed at the cleaning station. The stirring mechanism located at the cleaning station can be inserted into the cleaning tank. The cleaning water treatment device is installed on the side of the cleaning tank. The cleaning water treatment device and the cleaning tank are connected by a pipeline.

[0010] An air drying device is installed on the route of the stirring mechanism moving from the cleaning station to the stirring station.

[0011] A circle of bottom-covering grooves is fixedly installed below the turntable. The bottom-covering grooves have operation gaps at the cleaning station and the stirring station. The installation height of the bottom-covering grooves corresponds to the maximum lifting height of the stirring mechanism.

[0012] The beneficial effects of the utility model are as follows: the utility model uses a conveyor belt to circulate the dye barrels, and uses a stirring mechanism to complete the stirring operation in each dye barrel. The utility model is provided with two sets of stirring mechanisms, which can rotate through a turntable. When one stirring mechanism is performing a stirring operation, the other stirring mechanism is just performing a cleaning operation. When the turntable rotates, continuous stirring operations can be achieved barrel by barrel. The utility model can meet the needs of enterprises for efficient production. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a top view layout diagram of the utility model;

[0014] Figure 2 It is a side view schematic diagram of the working state of the turntable stirring device of the utility model;

[0015] Figure 3 It is a schematic diagram of the installation and transmission structure of the turntable drive mechanism of the utility model;

[0016] Figure 4 It is a schematic diagram of the meshing state of the transmission gear and the half-tooth driving wheel of the utility model.

[0017] In the figure: dye barrel flow conveyor belt 1, turntable stirring device 2, lifting base frame 21, lifting platform 211, hydraulic push cylinder 212, turntable frame 22, turntable 221, cleaning station 2211, stirring station 2212, rotating shaft 222, transmission gear 223, turntable driving mechanism 23, first motor 231, half-tooth driving wheel 232, stirring mechanism 24, second motor 241, stirring shaft 242, paddle 243, air drying device 25, paddle cleaning device 3, cleaning tank 31, cleaning water treatment equipment 32, bottom trough 4, operation gap 41. DETAILED DESCRIPTION

[0018] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments. The descriptions of "left" and "right" in the present invention are all based on Figure 1 For reference direction:

[0019] like Figure 1 to Figure 4 As shown, a dye stirring production line includes a dye barrel flow conveyor belt 1, a turntable stirring device 2 and a paddle cleaning device 3. The dye barrel flow conveyor belt 1 can continuously circulate and transport the dye barrel. The turntable stirring device 2 is installed along the side of the dye barrel flow conveyor belt 1. The turntable stirring device 2 includes a lifting chassis 21 and a turntable frame 22. The turntable frame 22 is rotatably installed on the lifting chassis 21. A turntable driving mechanism 23 is also installed on the lifting chassis 21. The turntable driving mechanism 23 is transmission-connected with the turntable frame 22. The lifting chassis 21 can drive the lifting and lowering movement of the above parts. The turntable driving mechanism 23 can drive the turntable frame 22 to rotate. The turntable frame 22 includes a turntable 221. Two sets of stirring mechanisms 24 are symmetrically installed on the turntable 221. A cleaning station 2211 and a stirring station 2212 are arranged along the rotation direction of the turntable 221. The paddle cleaning device 3 is installed at the cleaning station 2211, and the stirring station 2212 is correspondingly arranged on the flow trajectory of the dye barrel. When one set of stirring mechanisms 24 is located at the stirring station 2212, the other set of stirring mechanisms 24 is located at the cleaning station 2211, and the dye barrel can continuously flow through the stirring station 2212. When one set of stirring mechanisms 24 is performing stirring operations, the other set of stirring mechanisms 24 is just performing cleaning operations. After completing the stirring operation of a dye barrel, the two sets of stirring mechanisms 24 return to the switching position with the turntable 221 to ensure that there is a clean stirring mechanism 24 each time to perform the stirring operation of the next dye barrel. The utility model is cleverly designed, and stirring and cleaning are reasonably arranged, which can realize continuous stirring operations barrel by barrel. In this way, the stirring production efficiency can be greatly improved compared with traditional stirring equipment, and can meet the needs of enterprises for efficient production.

[0020] like Figure 2As shown, the lifting base 21 includes a lifting platform 211 and a hydraulic push cylinder 212. Several hydraulic push cylinders 212 are installed vertically. The lifting platform 211 is connected to the piston rod end of the hydraulic push cylinder 212. All the hydraulic push cylinders 212 can be synchronously extended and retracted to form a lifting and lowering movement effect of the lifting platform 211. When the lifting platform 211 rises, it can form a rising effect of two sets of stirring mechanisms 24, and the stirring mechanisms 24 can be displaced at this time. When the lifting platform 211 descends, it can form a descending effect of two sets of stirring mechanisms 24. The stirring mechanisms 24 can be inserted into the dye barrel or the paddle cleaning device 3, and stirring operations or paddle cleaning operations can be performed at this time.

[0021] like Figure 2-Figure 4 As shown, the turntable frame 22 also includes a rotating shaft 222, the upper end of the rotating shaft 222 is fixedly connected to the central position of the lower end surface of the turntable 221, and the lower end of the rotating shaft 222 is rotatably connected to the lifting platform 211, so that the turntable 221 can rotate relative to the lifting platform 211, and a transmission gear 223 is connected to the outer wall of the rotating shaft 222. The turntable driving mechanism 23 includes a first motor 231 and a half-tooth driving wheel 232. The first motor 231 is installed on the lifting platform 211, and the half-tooth driving wheel 232 is connected to the output end of the first motor 231. The half-circle tooth pattern of the half-tooth driving wheel 232 can mesh with the transmission gear 223. The half-tooth driving wheel 232 rotates one circle, and the transmission gear 223 rotates half a circle. The half-tooth driving wheel 232 is driven to rotate one circle each time, so that the turntable 221 can just rotate 180 degrees, and the two sets of stirring mechanisms 24 just complete the transposition.

[0022] like Figure 2 As shown, the stirring mechanism 24 includes a second motor 241 and a stirring shaft 242. The second motor 241 is installed on the upper end surface of the turntable 221, and the stirring shaft 242 is vertically installed below the turntable 221. The upper end of the stirring shaft 242 is connected to the output end of the second motor 241. A plurality of groups of paddles 243 are installed along the length direction of the stirring shaft 242. When the lifting base 21 forms a descending effect, the paddles 243 can be inserted into the dye slurry or cleaning water to perform dye preparation or paddle cleaning operations.

[0023] like Figure 2As shown, the blade cleaning device 3 includes a cleaning tank 31 and a cleaning water treatment device 32. The cleaning tank 31 is installed at the cleaning station 2211. The top of the cleaning tank 31 is open. The stirring mechanism 24 located at the cleaning station 2211 can be inserted into the cleaning tank 31. The cleaning tank 31 is filled with cleaning water. The stirring mechanism 24 is cleaned in a rotating start state to wash away the residual liquid on the stirring shaft 242 and the paddle 243 to ensure that it can be put into the next stirring operation in a clean state. The cleaning water treatment device 32 is installed on the side of the cleaning tank 31. The cleaning water treatment device 32 and the cleaning tank 31 are connected by a pipeline. The cleaning water treatment device 32 can circulate the cleaning water in the cleaning tank 31 to ensure the cleanliness of the water in the cleaning tank 31.

[0024] like Figure 1 As shown, an air-drying device 25 is installed on the route of the stirring mechanism 24 moving from the cleaning station 2211 to the stirring station 2212. After the stirring mechanism 24 is cleaned, water remains on it, which will also affect the quality of dye preparation. Therefore, the air-drying device 25 is installed on the route to the stirring station 2212. After passing through the air-drying device 25, the stirring mechanism 24 will become dry to meet the operating requirements.

[0025] like Figure 2 As shown, a circle of bottom troughs 4 are fixedly installed under the turntable 221, and operation gaps 41 are left in the bottom troughs 4 at the cleaning station 2211 and the stirring station 2212. The installation height of the bottom troughs 4 corresponds to the maximum lifting height of the stirring mechanism 24. The installation height of the bottom troughs 4 needs to be higher than the dye barrel and the cleaning tank 31. At the cleaning station 2211 and the stirring station 2212, the stirring mechanism 24 needs to have up and down movements, so an operation gap 41 is required. Before the two sets of stirring mechanisms 24 rotate and switch positions, the two sets of stirring mechanisms 24 need to be lifted to the highest point first, and then rotated. At this time, the bottom troughs 4 just cover the bottom of the stirring mechanism 24, and the residual liquid flowing on the stirring mechanism 24 will be collected in the bottom troughs 4. The design of the bottom troughs 4 can ensure the cleanliness of the working environment and prevent the dirty liquid from flowing out.

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A dye stirring production line, comprising a dye barrel conveyor belt (1), a turntable stirring device (2) and a paddle cleaning device (3), characterized in that: The dye barrel conveyor belt (1) is provided with a dye barrel for conveying. The turntable stirring device (2) is installed along the side of the dye barrel conveyor belt (1). The turntable stirring device (2) comprises a lifting frame (21) and a turntable frame (22). The turntable frame (22) is rotatably installed on the lifting frame (21). A turntable driving mechanism (23) is also installed on the lifting frame (21). The turntable driving mechanism (23) is connected to the turntable frame (22) in a transmission manner. The turntable frame (22) comprises a turntable (2 21), two sets of stirring mechanisms (24) are symmetrically mounted on the turntable (221), a cleaning station (2211) and a stirring station (2212) are arranged along the rotation direction of the turntable (221), the paddle cleaning device (3) is installed at the cleaning station (2211), and the stirring station (2212) is correspondingly arranged on the flow trajectory of the dye barrel, and when one set of the stirring mechanisms (24) is located at the stirring station (2212), the other set of the stirring mechanisms (24) is located at the cleaning station (2211).

2. A dye stirring production line as claimed in claim 1, characterized in that: The lifting base frame (21) comprises a lifting platform (211) and a hydraulic push cylinder (212). A plurality of the hydraulic push cylinders (212) are vertically installed. The lifting platform (211) is connected to the piston rod end of the hydraulic push cylinder (212). All the hydraulic push cylinders (212) can be extended and retracted synchronously.

3. A dye stirring production line as claimed in claim 2, characterized in that: The turntable frame (22) further comprises a rotating shaft (222), the upper end of the rotating shaft (222) being fixedly connected to the central position of the lower end surface of the turntable (221), the lower end of the rotating shaft (222) being rotatably connected to the lifting platform (211), the outer wall of the rotating shaft (222) being connected to a transmission gear (223), the turntable driving mechanism (23) comprising a first motor (231) and a half-toothed driving wheel (232), the first motor (231) being mounted on the lifting platform (211), the half-toothed driving wheel (232) being connected to the output end of the first motor (231), the half-circle tooth pattern of the half-toothed driving wheel (232) being able to mesh with the transmission gear (223), and the transmission gear (223) being rotated half a circle when the half-toothed driving wheel (232) rotates one circle.

4. The dye stirring production line according to claim 1, characterized in that: The stirring mechanism (24) comprises a second motor (241) and a stirring shaft (242); the second motor (241) is mounted on the upper end surface of the turntable (221); the stirring shaft (242) is vertically mounted below the turntable (221); the upper end of the stirring shaft (242) is connected to the output end of the second motor (241); and a plurality of groups of paddles (243) are mounted along the length direction of the stirring shaft (242).

5. The dye stirring production line according to claim 1, characterized in that: The blade cleaning device (3) comprises a cleaning tank (31) and a cleaning water treatment device (32); the cleaning tank (31) is installed at a cleaning station (2211); a stirring mechanism (24) located at the cleaning station (2211) can be inserted into the cleaning tank (31); the cleaning water treatment device (32) is installed on the side of the cleaning tank (31); and a pipeline is used to connect the cleaning water treatment device (32) and the cleaning tank (31).

6. The dye stirring production line according to claim 1, characterized in that: An air drying device (25) is installed on the route of the stirring mechanism (24) moving from the cleaning station (2211) to the stirring station (2212).

7. The dye stirring production line according to claim 1, characterized in that: A circle of bottom-covering grooves (4) are fixedly installed below the rotating disk (221), and the bottom-covering grooves (4) have operation notches (41) at the cleaning station (2211) and the stirring station (2212). The installation height of the bottom-covering grooves (4) corresponds to the maximum lifting height of the stirring mechanism (24).

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