Concentration control device for water-based release agent production
By designing an aqueous release agent production device containing a sliding ring and agitated blade, the problem of uneven solution mixing in the existing device is solved, the concentration uniformity is achieved, and the production quality of the aqueous release agent is improved.
Patent Information
- Application Number
- CN202421340042.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing aqueous release agent production devices are difficult to fully mix solutions with high viscosity, resulting in uneven concentrations and affecting production quality.
A concentration control device including a tank body, a cover plate, a feed pump, a motor bracket, a drive motor, a rotating shaft, a solenoid valve, a rotating blade, a support plate, a guide rod, a sliding ring and agitating blade are designed, through the sliding ring and Agitate the coordination effect of the blades to achieve multiple mixing and stirring to ensure uniformity of solution concentration.
Through multiple mixing and stirring, the production quality of aqueous release agents is significantly improved, making the concentration in each place more uniform, and the production efficiency and quality of the product are improved.
Smart Images
Figure CN222196752U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of release agent production, in particular to a concentration control device for producing water-based release agent. Background Art
[0002] Water-based release agent is a release agent with water as solvent, which is mainly used to form a protective film between the mold and the finished product to facilitate the smooth demolding of the finished product. Water-based release agent is a mixture of multiple raw material solutions. The existing device is to mix all the solutions after adding them. Since some of the solutions are highly viscous, it is difficult for the existing device to fully mix a large number of highly viscous solutions, which easily causes uneven mixing of multiple raw material solutions, slow mixing efficiency and poor concentration control, resulting in different concentrations in different places, which in turn leads to poor production quality of water-based release agent. Utility Model Content
[0003] In order to overcome the shortcomings of existing devices that easily cause uneven mixing of multiple raw material solutions, resulting in different concentrations in different places, the utility model provides a concentration control device for water-based release agent production that can mix small amounts multiple times to make the concentration in each place more uniform, thereby improving the production quality of water-based release agents.
[0004] The technical solution is: a concentration control device for the production of water-based release agents, including a tank body, a cover plate, a feed pump, a motor bracket, a drive motor, a rotating shaft, a solenoid valve, a rotating blade, a support plate, a guide rod, a fixed rod, a sliding ring and a stirring blade. The tank body is fixedly connected to the cover plate, six feed holes are opened on the cover plate, and the six feed holes on the cover plate are fixedly connected to the feed pump. The top of the cover plate is fixedly connected to the motor bracket, and the motor bracket is fixedly connected to the drive motor. The output shaft of the drive motor is fixedly connected to the rotating shaft, and the rotating shaft is connected to the The cover plate is rotatably connected, the bottom of the tank body is fixedly connected with a solenoid valve, the middle and lower end of the rotating shaft are fixedly connected with five rotating blades, the upper end of the rotating shaft is fixedly connected with a support plate, the top of the support plate is fixedly connected with three guide rods, the bottom of the cover plate is fixedly connected with a fixed rod, the three guide rods are slidably connected with a sliding ring, the outer wall of the sliding ring is provided with a guide groove, the guide groove of the sliding ring is slidably connected with the fixed rod, the sliding ring is in contact with the support plate, the upper end of the rotating shaft is fixedly connected with a stirring blade, and the stirring blade is above the support plate.
[0005] As a further preferred solution, a feed pump can be used to control the amount of solution delivered.
[0006] As a further preferred scheme, it also includes a guide frame, a swing plate and a pushing frame. The bottom of each feed pump is fixedly connected to a guide frame, the guide frame has a feed port and a discharge port, and each guide frame is rotatably connected to a swing plate. The swing plate is below the discharge port of the guide frame, and the upper end of the rotating shaft is fixedly connected to the pushing frame.
[0007] As a further preferred solution, it also includes a guide frame and a push block. The bottom of the cover plate is fixedly connected to the guide frame, and six push blocks are slidably connected to the blades of the stirring blades, and each push block is slidably connected to the guide frame.
[0008] Beneficial effects: 1. Each feed pump will deliver a raw material solution, and the raw material solution delivered by the feed pump will fall onto the support plate. The raw material solution falling onto the support plate will be stirred by the stirring blades, and the sliding ring will also contact the support plate, so that all the raw material solutions will be fully mixed inside the sliding ring. The sliding ring will slide upward and lose contact with the support plate, and the mixed solution will flow from the support plate to the bottom of the tank. By using a small amount and multiple times, multiple solutions can be fully mixed, so that the concentration of the mixed solution is more uniform, thereby improving the production quality of the water-based release agent.
[0009] 2. The rotating shaft will drive the push frame to rotate. The rotation of the push frame will contact the swing plate and push the swing plate to swing. The push frame will continue to rotate to disengage the swing plate. The swing plate will reset under the action of gravity, so that the swing plate will swing quickly. The rapid swing of the swing plate can disperse the raw material solution flowing out of the discharge port of the guide frame, so that multiple raw material solutions can be better mixed, and the concentrated solution in each place will be more uniform, further improving the production quality of the water-based release agent.
[0010] 3. The rotation of the stirring blade will drive the push block to rotate, and the rotation of the push block will slide along the guide frame, so that the push block moves back and forth on the blades of the stirring blade, further mixing the various raw material solutions, making the concentration of the mixed solution more uniform in each place, and further improving the production quality of the water-based release agent. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0012] Figure 2 It is a schematic diagram of the cross-sectional three-dimensional structure of the utility model.
[0013] Figure 3 This is a schematic diagram of the first partial three-dimensional structure of the utility model.
[0014] Figure 4 It is a three-dimensional structural schematic diagram of the guide frame, the swing plate and the push frame of the utility model.
[0015] Figure 5 This is a schematic diagram of a second partial three-dimensional structure of the utility model.
[0016] Wherein: 1-tank body, 2-cover plate, 3-feed pump, 4-motor bracket, 5-drive motor, 6-rotating shaft, 7-solenoid valve, 8-rotating blade, 9-support plate, 10-guide rod, 11-fixed rod, 12-sliding ring, 13-stirring blade, 14-guide frame, 15-swing plate, 16-pushing frame, 17-guide frame, 18-pushing block. DETAILED DESCRIPTION
[0017] The present invention is further described below in conjunction with specific embodiments. It should also be noted that, unless otherwise clearly specified and limited, terms such as: setting, installing, connecting, and connecting should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0018] Embodiment 1: A concentration control device for producing a water-based release agent, such as Figure 1-3 As shown, it includes a tank body 1, a cover plate 2, a feed pump 3, a motor bracket 4, a drive motor 5, a rotating shaft 6, a solenoid valve 7, a rotating blade 8, a support plate 9, a guide rod 10, a fixed rod 11, a sliding ring 12 and a stirring blade 13. The tank body 1 is connected to the cover plate 2 by bolts, and six feed holes are opened on the cover plate 2. The six feed holes on the cover plate 2 are connected to the feed pump 3 by bolts. The top of the cover plate 2 is welded with a motor bracket 4, and the motor bracket 4 is connected to the drive motor 5 by bolts. The output shaft of the drive motor 5 is fixedly connected to the rotating shaft 6, and the rotating shaft 6 is connected to the cover plate 2. Rotating connection, the bottom of the tank body 1 is connected with a solenoid valve 7 by bolts, five rotating blades 8 are welded on the rotating shaft 6, the upper end of the rotating shaft 6 is welded with a support plate 9, the top of the support plate 9 is welded with three guide rods 10, the bottom of the cover plate 2 is welded with a fixed rod 11, and a sliding ring 12 is slidably connected to the three guide rods 10. The outer wall of the sliding ring 12 is provided with a guide groove, the guide groove of the sliding ring 12 is slidably connected to the fixed rod 11, the sliding ring 12 is in contact with the support plate 9, and a stirring blade 13 is welded on the upper end of the rotating shaft 6, and the stirring blade 13 is above the support plate 9.
[0019] The feed pump 3 can be used to control the amount of solution delivered.
[0020] At first, the staff closes the solenoid valve 7, and starts the six feed pumps 3 and the drive motor 5. At the same time, the output shaft of the drive motor 5 drives the rotating shaft 6 to rotate, and the rotation of the rotating shaft 6 drives the rotating blades 8, the support plate 9 and the stirring blades 13 to rotate. The rotation of the support plate 9 drives the guide rod 10 to rotate, and the rotation of the guide rod 10 drives the sliding ring 12 to rotate. After the sliding ring 12 rotates two-thirds of a circle, the sliding ring 12 is squeezed by the fixed rod 11 in the guide groove so that the sliding ring 12 moves upward, and the sliding ring 12 is out of contact with the support plate 9, and then slides. The ring 12 continues to rotate for a short distance, and finally is squeezed by the fixed rod 11 in the guide groove to make the sliding ring 12 move downward, and the sliding ring 12 contacts the support plate 9 again, and finally the sliding ring 12 returns to the initial position, and the cycle continues. At the same time, each feed pump 3 will deliver a raw material solution, and each feed pump 3 can control the amount of feed according to the raw material ratio. The raw material solution delivered by the feed pump 3 falls on the support plate 9, and the raw material solution falling on the support plate 9 is stirred by the stirring blades 13. At the same time, the sliding ring 12 is still in contact with the support plate 9, so that All the raw material solutions will be fully mixed inside the sliding ring 12, and the concentration of the mixed solution will be more uniform in all places. After a period of time, the sliding ring 12 will slide upward and disengage from the support plate 9. The mixed solution will flow from the support plate 9 to the bottom of the tank body 1. After more than half of all the mixed solutions have flowed away, the sliding ring 12 will re-contact the support plate 9, and the raw material solution delivered by the feed pump 3 will fall into the sliding ring 12 and be re-mixed. This cycle will be repeated, and the solution flowing to the bottom of the tank body 1 will be stirred by the rotating blades 8. By using a small amount and multiple times, multiple solutions can be fully mixed, so that the concentration of the mixed solution is more uniform, thereby improving the production quality of the water-based release agent. After the production is completed, the staff will turn off the six feeding pumps 3 and the driving motor 5. The six feeding pumps 3 stop delivering the raw material solution. The driving motor 5 stops rotating, which will cause the rotating shaft 6, the rotating blade 8, the stirring blade 13, the support plate 9 and the fixed rod 11 to stop rotating. The fixed rod 11 stops rotating, which will cause the sliding ring 12 to stop moving. Finally, the solenoid valve 7 is opened to discharge the produced water-based release agent.
[0021] Embodiment 2: Based on embodiment 1, Figure 3-Figure 4 As shown, it also includes a guide frame 14, a swing plate 15 and a pushing frame 16. A guide frame 14 is welded to the bottom of each feed pump 3. The guide frame 14 has a feed port and a discharge port. Each guide frame 14 is rotatably connected to a swing plate 15, and the swing plate 15 is used to disperse the raw material solution. The swing plate 15 is below the discharge port of the guide frame 14, and a pushing frame 16 is welded to the upper end of the rotating shaft 6.
[0022] At first, the raw material solution delivered by the feed pump 3 will enter the guide frame 14 through the feed port of the guide frame 14, and then flow out from the discharge port of the guide frame 14, the rotating shaft 6 will drive the pushing frame 16 to rotate, the pushing frame 16 will contact the swing plate 15 and push the swing plate 15 to swing, the pushing frame 16 continues to rotate to disengage the swing plate 15, the swing plate 15 is reset under the action of gravity, and then the swing plate 15 swings rapidly, the rapid swinging of the swing plate 15 can disperse the raw material solution flowing out of the discharge port of the guide frame 14, so that the various raw material solutions can be better mixed, and the concentrated solution in each place is more uniform, further improving the production quality of the water-based release agent, after the production is completed, the rotating shaft 6 stops rotating, the pushing frame 16 stops rotating, and then the swing plate 15 stops swinging.
[0023] Embodiment 3: Based on embodiment 2, Figure 3-Figure 5 As shown, it also includes a guide frame 17 and a push block 18. The guide frame 17 is welded to the bottom of the cover plate 2. Six push blocks 18 are slidably connected to the blades of the stirring blades 13, and each push block 18 is slidably connected to the guide frame 17.
[0024] The rotation of the stirring blade 13 will drive the push block 18 to rotate, and the rotation of the push block 18 will slide along the guide frame 17, so that the push block 18 moves back and forth on the blades of the stirring blade 13, further mixing the various raw material solutions, so that the concentration of each part of the mixed solution is more uniform, and the production quality of the water-based release agent is further improved. After the production is completed, the stirring blade 13 stops rotating, which will cause the push block 18 to stop moving.
[0025] The technical principles of the embodiments of the present utility model are described above in combination with specific embodiments. These descriptions are only for explaining the principles of the embodiments of the present utility model, and cannot be interpreted in any way as limiting the protection scope of the embodiments of the present utility model. Based on the explanations here, technicians in this field can think of other specific implementation methods of the embodiments of the present utility model without creative work, and these methods will fall within the protection scope of the embodiments of the present utility model.
Claims
1. A concentration control device for producing water-based release agents, Its characteristics are: The invention comprises a tank body (1), a cover plate (2), a feed pump (3), a motor bracket (4), a drive motor (5), a rotating shaft (6), a solenoid valve (7), a rotating blade (8), a support plate (9), a guide rod (10), a fixed rod (11), a sliding ring (12) and a stirring blade (13); the tank body (1) is fixedly connected with the cover plate (2); six feed holes are formed on the cover plate (2); the six feed holes on the cover plate (2) are fixedly connected with the feed pump (3); the top of the cover plate (2) is fixedly connected with the motor bracket (4); the motor bracket (4) is fixedly connected with the drive motor (5); the output shaft of the drive motor (5) is fixedly connected with the rotating shaft (6); the rotating shaft (6) and the cover plate (2) rotate in a rotating manner. The bottom of the tank body (1) is fixedly connected with a solenoid valve (7), the rotating shaft (6) is fixedly connected with five rotating blades (8), the upper end of the rotating shaft (6) is fixedly connected with a support plate (9), the top of the support plate (9) is fixedly connected with three guide rods (10), the bottom of the cover plate (2) is fixedly connected with a fixed rod (11), the three guide rods (10) are slidably connected with a sliding ring (12), the outer wall of the sliding ring (12) is provided with a guide groove, the guide groove of the sliding ring (12) is slidably connected with the fixed rod (11), the sliding ring (12) is in contact with the supporting plate (9), the upper end of the rotating shaft (6) is fixedly connected with a stirring blade (13), and the stirring blade (13) is above the supporting plate (9).
2. A concentration control device for producing a water-based release agent according to claim 1, Its characteristics are: A feed pump (3) can be used to control the amount of solution delivered.
3. A concentration control device for producing a water-based release agent according to claim 1, Its characteristics are: It also includes a guide frame (14), a swing plate (15) and a push frame (16), wherein the bottom of each feed pump (3) is fixedly connected to a guide frame (14), the guide frame (14) is provided with a feed port and a discharge port, each guide frame (14) is rotatably connected to a swing plate (15), the swing plate (15) is below the discharge port of the guide frame (14), and the upper end of the rotating shaft (6) is fixedly connected to the push frame (16).
4. A concentration control device for producing a water-based release agent according to claim 2, Its characteristics are: It also includes a guide frame (17) and a push block (18). The bottom of the cover plate (2) is fixedly connected to the guide frame (17). The stirring blades (13) are slidably connected to six push blocks (18). Each push block (18) is slidably connected to the guide frame (17).