Reaction kettle for preparing water-based resin
By designing rotating structures such as worms, turbines and drive motors in the aqueous resin preparation reactor, the problem of inconvenience in the rotation of the stirring rod and the reaction tank is solved, the reaction efficiency and stability are improved, and the raw materials are fully stirred and reacted.
Patent Information
- Application Number
- CN202420797952.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The existing aqueous resin preparation reactor is inconvenient to rotate while the stirring rod and the reaction tank, which affects the reaction efficiency.
A reactor including a base, moving caster, support shell, reaction tank, stirring rod and rotary structure is designed. The rotary structure adopts worm, turbine, mounting shaft, limit rotation block and drive motor to drive stirring through worm and turbine. The shaft and the reaction tank rotate in the opposite direction, combining the hydraulic cylinder and the limiting chute to improve the stability of the reaction tank.
It is achieved to facilitate the rotation of the stirring rod and the reaction tank at the same time, improve the reaction efficiency and stability of the reaction tank, and ensure that the raw materials are fully stirred and reacted.
Smart Images

Figure CN222196977U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water-based resin preparation, in particular to a water-based resin preparation reaction kettle. Background Art
[0002] Water-based resin is a new type of resin that uses water instead of organic solvents as a dispersion medium. Water-based resins include three categories: water-soluble polymers, highly absorbent resins and water-based paints. Water-based resins are widely used and can be applied to coatings, adhesives, fabric coatings and finishing agents, leather finishing agents, paper surface treatment agents and fiber surface treatment agents. A reactor is required in the production of water-based resins.
[0003] A common water-based resin preparation reactor still has some problems, for example, the water-based resin raw materials need to be stirred when reacting, and it is inconvenient to rotate the stirring rod and the reaction tank at the same time when stirring the water-based resin raw materials, which easily affects the reaction efficiency.
[0004] Therefore, we proposed a water-based resin preparation reactor to improve the above problems. Utility Model Content
[0005] The utility model aims to provide a water-based resin preparation reactor to solve the problem in the above background technology that it is inconvenient to rotate the stirring rod and the reaction tank at the same time, which easily affects the reaction efficiency.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water-based resin preparation reactor, comprising a base, wherein four corners of the bottom end of the base are provided with movable casters, a support shell is fixedly connected to the right side of the top end of the base, a reaction tank is arranged at the top end of the base, a cover plate is arranged at the top end of the reaction tank, a base is fixedly connected to the top end of the base, a connecting shell is fixedly connected to the top end of the left side of the supporting shell, and a rotating structure for improving reaction efficiency is arranged inside the base and the connecting shell;
[0007] The rotating structure includes a worm, a turbine and a mounting shaft. The interior of the connecting shell and the interior of the base are respectively movably connected with the mounting shaft, the exterior of the mounting shaft is fixedly connected with the turbine, the interior of the reaction tank is movably connected with the stirring shaft, the bottom end of the reaction tank is fixedly connected with a rotating shaft, both sides of the stirring shaft are fixedly connected with stirring rods, the rear ends of the connecting shell and the interior of the base are respectively movably connected with the worm, both sides of the bottom end of the reaction tank are fixedly connected with limited rotation blocks, and a limited groove is provided at the edge of the top end of the base.
[0008] Preferably, a reserved groove is opened at the top of the cover plate, the top of the stirring shaft moves inside the reserved groove, the stirring shaft and the rotating shaft are respectively installed on the mounting shaft, and the limiting rotating block rotates inside the limiting groove.
[0009] Preferably, the worm gears are provided in two groups, the external threads of the two groups of worm gears are opposite, and the worm gears and the mounting shaft cooperate with each other.
[0010] Preferably, a driving motor is installed at the top of the supporting shell, the output end of the driving motor is fixedly connected to a connecting shaft, the bottom and top ends of the connecting shaft are respectively fixedly connected to driving gears, the right side of the worm is fixedly connected to a driven gear, a limiting block is fixedly connected at the middle position inside the supporting shell, a limiting plate is fixedly connected to the left side of the bottom and top ends inside the supporting shell, and the limiting plate is arranged on the right side of the outside of the worm.
[0011] Preferably, the connecting shaft is movably connected to the inside of the supporting shell, and the limiting block is arranged outside the connecting shaft.
[0012] Preferably, the driven gear is arranged on the left side of the top end of the driving gear, and the driven gear and the driving gear cooperate with each other.
[0013] Preferably, a support frame is fixedly connected to the left side of the top of the base, a hydraulic cylinder is installed on the top of the support frame, a positioning plate is installed on the bottom end of the hydraulic cylinder, a limiting slide groove is opened at the bottom end of the base, and a limiting rod is fixedly connected to the right side of the top of the positioning plate.
[0014] Preferably, the limiting rod slides inside the limiting sliding groove, and an anti-slip pad is provided at the bottom end of the positioning plate.
[0015] Compared with the prior art, the utility model has the beneficial effects that: the water-based resin preparation reactor not only improves the reaction efficiency and facilitates the driving of the stirring component, but also improves the stability of the reactor;
[0016] (1) A stirring rod, a stirring shaft, a worm, a rotating shaft, a turbine and a mounting shaft are provided. Since the mounting shaft and the worm are provided in two groups respectively, and the threads on the outer surfaces of the two groups of worms are different, the two groups of worms can respectively drive the rotating shaft and the stirring shaft to rotate in opposite directions through the turbine and the mounting shaft, so that the stirring rods on both sides of the stirring shaft can stir the raw materials inside the reaction tank, thereby improving the reaction efficiency of the raw materials. When the reaction tank rotates, the limit rotating block will rotate inside the limit groove, and the limit groove can limit the reaction tank through the limit rotating block, thereby improving the stability of the rotation of the reaction tank;
[0017] (2) By providing a driving motor, a connecting shaft, a limiting block, a driven gear, a limiting plate and a driving gear, the driving motor is started, and the driving motor drives the two sets of driving gears to rotate through the connecting shaft, and the driving gear drives the worm to rotate through the driven gear, so that the two sets of worms can be driven at the same time. The limiting plate can support and limit the right side of the worm, which can not only improve the stability of the worm rotation, but also prevent the worm from bending during use;
[0018] (3) By providing a positioning plate, a hydraulic cylinder, a limiting slide, a limiting rod and an anti-skid pad, the reactor is moved to a suitable position and then the hydraulic cylinder is started. The hydraulic cylinder drives the positioning plate and the anti-skid pad to descend, so that the anti-skid pad at the bottom of the positioning plate can be pressed against the ground. The anti-skid pad can be pressed against the ground to limit and fix the base, thereby preventing the base and the reactor from moving with the moving casters, thereby improving the stability of the reactor. The limiting slide limits the positioning plate through the limiting rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;
[0020] Figure 2 It is a schematic diagram of the enlarged structure of the worm gear of the utility model from top view;
[0021] Figure 3 This is a schematic diagram of the enlarged structure of the base of the utility model from top view;
[0022] Figure 4 For the utility model Figure 1 Schematic diagram of the enlarged cross-section structure at point A in the middle.
[0023] In the figure: 1. base; 2. movable casters; 3. positioning plate; 4. support frame; 5. hydraulic cylinder; 6. base; 7. limit rotating block; 8. reaction tank; 9. stirring rod; 10. cover plate; 11. connecting shell; 12. driving motor; 13. stirring shaft; 14. connecting shaft; 15. limit block; 16. worm; 17. rotating shaft; 18. limit slide groove; 19. limit rod; 20. anti-slip pad; 21. turbine; 22. mounting shaft; 23. driven gear; 24. limit groove; 25. limit plate; 26. driving gear; 27. support shell. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Example 1: Please refer to Figure 1-4 A water-based resin preparation reactor comprises a base 1, movable casters 2 are installed at the four corners of the bottom end of the base 1, a support shell 27 is fixedly connected to the right side of the top of the base 1, a reaction tank 8 is arranged at the top of the base 1, a cover plate 10 is arranged at the top of the reaction tank 8, a base 6 is fixedly connected to the top of the base 1, a connecting shell 11 is fixedly connected to the top of the left side of the supporting shell 27, and a rotating structure for improving the reaction efficiency is arranged inside the base 6 and the connecting shell 11;
[0026] The rotating structure includes a worm 16, a turbine 21 and a mounting shaft 22. The mounting shaft 22 is movably connected to the inside of the connecting shell 11 and the inside of the base 6 respectively. The turbine 21 is fixedly connected to the outside of the mounting shaft 22. The stirring shaft 13 is movably connected to the inside of the reaction tank 8. The bottom end of the reaction tank 8 is fixedly connected to the rotating shaft 17. Both sides of the stirring shaft 13 are fixedly connected to stirring rods 9. The rear ends of the connecting shell 11 and the inside of the base 6 are movably connected to the worm 16 respectively. Both sides of the bottom end of the reaction tank 8 are fixedly connected to the limited position rotating blocks 7. A limited position groove 24 is provided at the edge of the top of the base 6.
[0027] A reserved groove is provided at the top of the inner part of the cover plate 10, and the top of the stirring shaft 13 moves inside the reserved groove. The stirring shaft 13 and the rotating shaft 17 are respectively installed on the mounting shaft 22, and the limit rotating block 7 rotates inside the limit groove 24. The worm 16 is provided with two groups, and the external threads of the two groups of the worm 16 are opposite, and the worm 16 and the mounting shaft 22 cooperate with each other;
[0028] Specifically, Figure 1 , Figure 2 and Figure 3 As shown, since the mounting shaft 22 and the worm 16 are respectively provided with two groups, and the external threads of the two groups of worm 16 are different, the two groups of worm 16 can respectively drive the rotating shaft 17 and the stirring shaft 13 to rotate in opposite directions through the turbine 21 and the mounting shaft 22, so that the stirring rods 9 on both sides of the stirring shaft 13 can be convenient for stirring the raw materials inside the reaction tank 8, which can improve the reaction efficiency of the raw materials. When the reaction tank 8 rotates, the limit rotating block 7 will rotate inside the limit groove 24, and the limit groove 24 can limit the reaction tank 8 through the limit rotating block 7, thereby improving the rotation stability of the reaction tank 8.
[0029] Embodiment 2: A driving motor 12 is installed at the top of the supporting shell 27, and a connecting shaft 14 is fixedly connected to the output end of the driving motor 12. The bottom and top of the connecting shaft 14 are respectively fixedly connected to the driving gear 26, and the right side of the worm 16 is fixedly connected to the driven gear 23. A limiting block 15 is fixedly connected to the middle position of the supporting shell 27, and a limiting plate 25 is fixedly connected to the left side of the bottom and top of the supporting shell 27. The limiting plate 25 is arranged on the right side of the outside of the worm 16, and the connecting shaft 14 is movably connected to the inside of the supporting shell 27. The limiting block 15 is arranged on the outside of the connecting shaft 14, and the driven gear 23 is arranged on the left side of the top of the driving gear 26. The driven gear 23 and the driving gear 26 cooperate with each other.
[0030] Specifically, Figure 1 and Figure 4 As shown, the drive motor 12 is started, and the drive motor 12 drives the two sets of drive gears 26 to rotate through the connecting shaft 14. The drive gear 26 drives the worm 16 to rotate through the driven gear 23, so as to facilitate the simultaneous driving of the two sets of worms 16. The limiting plate 25 can support and limit the right side of the worm 16, which can not only improve the stability of the rotation of the worm 16, but also prevent the worm 16 from bending during use.
[0031] Embodiment 3: A support frame 4 is fixedly connected to the left side of the top of the base 1, a hydraulic cylinder 5 is installed on the top of the support frame 4, a positioning plate 3 is installed on the bottom end of the hydraulic cylinder 5, a limiting slide groove 18 is provided at the bottom end of the base 1, a limiting rod 19 is fixedly connected to the right side of the top of the positioning plate 3, the limiting rod 19 slides inside the limiting slide groove 18, and an anti-slip pad 20 is provided at the bottom end of the positioning plate 3;
[0032] Specifically, Figure 1 As shown, after the reactor is moved to a suitable position, the hydraulic cylinder 5 is started, and the hydraulic cylinder 5 drives the positioning plate 3 and the anti-skid pad 20 to descend, so that the anti-skid pad 20 at the bottom of the positioning plate 3 can be pressed against the ground. The anti-skid pad 20 pressed against the ground can limit and fix the base 1 to prevent the movable casters 2 from driving the base 1 and the reactor 8 to move, thereby improving the stability of the reactor 8. The limiting slide groove 18 limits the positioning plate 3 through the limiting rod 19.
[0033] Working principle: When the utility model is used, the reactor is pushed to move to a suitable position, and then the hydraulic cylinder 5 is started. The hydraulic cylinder 5 drives the positioning plate 3 and the anti-skid pad 20 to descend, so that the anti-skid pad 20 at the bottom of the positioning plate 3 can be pressed against the ground. The anti-skid pad 20 pressed against the ground can limit the base 1 and prevent the mobile casters 2 from driving the base 1 and the reactor 8 to move, thereby improving the stability of the reactor 8. After fixing, the raw materials are poured into the reactor 8. After pouring, the drive motor 12 is started, and the drive motor 12 drives the two through the connecting shaft 14. The driving gear 26 rotates, and the driving gear 26 drives the worm 16 to rotate through the driven gear 23. Since the mounting shaft 22 and the worm 16 are respectively provided with two groups, and the threads on the outside of the two groups of worm 16 are different, the two groups of worm 16 can respectively drive the rotating shaft 17 and the stirring shaft 13 to rotate in opposite directions through the turbine 21 and the mounting shaft 22. The rotation of the rotating shaft 17 can drive the reaction tank 8 to rotate, so that the stirring rods 9 on both sides of the stirring shaft 13 can stir the raw materials inside the reaction tank 8. The reaction tank 8 and the stirring shaft 13 rotate in opposite directions to improve the reaction efficiency of the raw materials.
[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A water-based resin preparation reaction kettle, comprising a base (1), Features: Movable casters (2) are installed at the four corners of the bottom end of the base (1); a support shell (27) is fixedly connected to the right side of the top end of the base (1); a reaction tank (8) is arranged at the top end of the base (1); a cover plate (10) is arranged at the top end of the reaction tank (8); a base (6) is fixedly connected to the top end of the base (1); a connecting shell (11) is fixedly connected to the top end of the left side of the supporting shell (27); and a rotating structure for improving reaction efficiency is arranged inside the base (6) and the connecting shell (11); The rotating structure comprises a worm (16), a turbine (21) and a mounting shaft (22); the interior of the connecting shell (11) and the interior of the base (6) are respectively movably connected with the mounting shaft (22); the exterior of the mounting shaft (22) is fixedly connected with the turbine (21); the interior of the reaction tank (8) is movably connected with the stirring shaft (13); the bottom end of the reaction tank (8) is fixedly connected with a rotating shaft (17); both sides of the stirring shaft (13) are fixedly connected with stirring rods (9); the rear ends of the connecting shell (11) and the interior of the base (6) are respectively movably connected with the worm (16); both sides of the bottom end of the reaction tank (8) are fixedly connected with a limited rotation block (7); and a limited groove (24) is provided at the edge of the top end of the base (6).
2. A water-based resin preparation reaction kettle according to claim 1, Features: A reserved groove is provided at the top end of the cover plate (10), and the top end of the stirring shaft (13) moves inside the reserved groove. The stirring shaft (13) and the rotating shaft (17) are respectively mounted on the mounting shaft (22), and the limit rotating block (7) rotates inside the limit groove (24).
3. A water-based resin preparation reaction kettle according to claim 1, Features: The worm (16) is provided with two groups, the external threads of the two groups of the worm (16) are opposite, and the worm (16) and the mounting shaft (22) cooperate with each other.
4. A water-based resin preparation reaction kettle according to claim 1, Features: A driving motor (12) is installed at the top of the supporting shell (27); the output end of the driving motor (12) is fixedly connected to a connecting shaft (14); the bottom and top ends of the connecting shaft (14) are respectively fixedly connected to driving gears (26); the right side of the worm (16) is fixedly connected to a driven gear (23); a limiting block (15) is fixedly connected at a middle position inside the supporting shell (27); the left sides of the bottom and top ends inside the supporting shell (27) are fixedly connected to a limiting plate (25); and the limiting plate (25) is arranged on the right side of the outside of the worm (16).
5. A water-based resin preparation reaction kettle according to claim 4, Features: The connecting shaft (14) is movably connected to the inside of the supporting shell (27), and the limiting block (15) is arranged outside the connecting shaft (14).
6. A water-based resin preparation reaction kettle according to claim 4, Features: The driven gear (23) is arranged on the left side of the top end of the driving gear (26), and the driven gear (23) and the driving gear (26) cooperate with each other.
7. A water-based resin preparation reaction kettle according to claim 1, Features: The left side of the top of the base (1) is fixedly connected to a support frame (4), the top of the support frame (4) is equipped with a hydraulic cylinder (5), the bottom of the hydraulic cylinder (5) is equipped with a positioning plate (3), the bottom of the base (1) is provided with a limiting slide groove (18), and the right side of the top of the positioning plate (3) is fixedly connected to a limiting rod (19).
8. A water-based resin preparation reaction kettle according to claim 7, Features: The limiting rod (19) slides inside the limiting sliding groove (18), and an anti-slip pad (20) is provided at the bottom end of the positioning plate (3).
