Crushing device

By designing a crushing device for pellet mines, using the triangular belt conveyor belt driven by a variable frequency motor and hitting steel rods on the rotor, the problem of increasing the strength of mineral return materials in cold areas is solved, and the effective growth of large particles is achieved Crushing improves the ball-making pass rate and has simple structure and convenient installation and maintenance characteristics.

CN222197150UActive Publication Date: 2024-12-20HUBEI HONGYUN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202323434607.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-17
Publication Date
2024-12-20
Estimated Expiration
2033-12-17

AI Technical Summary

Technical Problem

In cold areas, during the roasting process of pellet ore, due to low temperature and solidification of moisture, the strength of the return material increases, resulting in an increase in the growth of the ball, reducing the pass rate of pellet formation, and increasing the return rate, making it difficult to effectively break.

Method used

A crushing device was designed, including equipment frame, equipment housing, large pulleys, small pulleys, drive motor, conveyor belt, bearing seat support, drive support, left bearing seat, right bearing seat and rotor, through welding It is connected and fixed with the fastener, and a variable frequency motor drives the triangle belt conveyor belt. The rotor is equipped with a hitting steel rod for rapid breaking.

Benefits of technology

Effectively crush large-grained ball-returning materials, reduce ore rebate, improve the pass rate of ball-making, and the device is simple in structure, convenient in installation, stable in operation and flexible in maintenance.

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Abstract

The utility model discloses a crushing device, which belongs to the technical field of iron ore oxidized pellet equipment, is mainly used for crushing large-particle green-pellet returned mineral materials, and aims to facilitate secondary pelletizing after the large-particle green-pellet returned mineral materials are crushed, prevent the large-particle green-pellet returned mineral materials from being continuously increased after being subjected to secondary pelletizing and improve the pelletizing qualification rate. And the situation that the ore returning rate is increased due to the fact that large-particle green pellet ore returning materials are not crushed in time is reduced. The crushing device comprises an equipment rack, an equipment shell, a large belt wheel, a small belt wheel, a driving motor, a conveying belt, a bearing seat support, a driving support, a left bearing seat, a right bearing seat and a rotor. The large-particle green-ball return mineral material enters from the interface flange, the rotor rotates quickly, the falling large-particle green-ball return mineral material is crushed quickly through the striking steel bars on the rotor, and then the crushed large-particle green-ball return mineral material falls onto the conveying device and returns to pelletizing. The crushing device is simple in structure, convenient to install, manufacture and use, stable in equipment operation, convenient to maintain and flexible to operate, return mines are greatly reduced, and the pelletizing qualification rate is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of iron ore oxidation pellet equipment, in particular to a crushing device. Background Art

[0002] At present, there are three main types of roasting equipment for pelletizing ore: vertical furnace, belt roasting machine, chain grate machine-rotary kiln-ring cooler. However, no matter which production method is adopted, the pelletizing process is indispensable. The materials prepared in the previous process are transported to the pelletizing workshop, and then the materials are evenly and continuously dropped onto the pelletizing plate. The green balls are sent to the roller screen by the conveyor belt through the pelletizing plate. The unqualified large-particle green balls and small-particle green balls are screened and returned to the pelletizing workshop for re-pelletizing. Especially in the cold winter season in the north or in cold areas with low temperature, the returned materials are low in temperature, and the green balls contain a certain amount of water, which causes the water to solidify and freeze, increasing the strength of the returned materials and making them difficult to break naturally. The green balls continue to grow larger, resulting in an increase in the return rate and a reduction in the qualified rate of pelletizing.

[0003] In view of the above technical problems, the utility model designs a crushing device, which has simple structure, convenient installation, manufacture and use, stable equipment operation, convenient maintenance and flexible operation, which greatly reduces the return of ore and improves the qualified rate of ball making. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a crushing device.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a crushing device, which includes an equipment frame, an equipment shell, a large pulley, a small pulley, a driving motor, a conveyor belt, a bearing seat support, a driving support, a left bearing seat, a right bearing seat, and a rotor. The equipment frame should generally be welded and fixed on a platform or a supporting device. The equipment shell is symmetrically installed in the middle position of the top surface of the equipment frame through the support ears. The support ear bottom plate is connected to the frame cover plate of the equipment frame through fasteners to fix the equipment shell on the equipment frame. The left bearing seat and the right bearing seat are symmetrically arranged on both sides of the equipment shell. The left bearing seat and the right bearing seat are respectively installed on the top surface of the bearing seat support and are connected by fasteners. The bearing seat support base plate is connected and fixed with the frame cover plate of the equipment frame by fasteners. The rotor should be installed after the equipment frame, equipment housing, left bearing seat and right bearing seat are installed, and before the semicircular sealing pressure plates and sealing plates on both sides of the equipment housing are installed. The rotor is symmetrically arranged in the middle position inside the equipment housing, and the left and right bearing seats are connected on both sides of the rotor shaft. A small pulley is installed at the right end of the rotor shaft, and the large pulley is connected to the small pulley through a conveyor belt. A large pulley is installed at the output shaft end of the drive motor, and the drive motor is installed on the top surface of the drive support by fasteners. The drive support is installed at the corresponding position on the top surface of the equipment frame, and the drive support base plate is connected and fixed with the frame cover plate of the equipment frame by fasteners.

[0006] In the utility model, the equipment rack is formed by splicing and welding profiles, and rack covers are fixedly installed on the left and right sides of the top surface of the equipment rack. Fastener mounting holes are arranged at corresponding positions of the rack covers, and beams should be arranged at corresponding force-bearing positions of all mounting holes.

[0007] In the utility model, the equipment shell is formed by welding steel plates, the upper opening is connected with a feed interface flange, and two groups of support ears are respectively arranged on the left and right sides of the lower part. The support ears on both sides are respectively welded to appropriate positions of the axial shell and are symmetrically and evenly distributed. The left and right shells of the axial shell are respectively provided with rotor mounting holes. After the rotor is installed, the mounting holes on the left and right sides are sealed and blocked with semicircular sealing pressure plates and sealing plates. The semicircular sealing pressure plates and sealing plates are connected to the left and right axial shells with fasteners. Rubber linings are arranged on the inner inclined surfaces of the front and rear shells of the radial shell, and the rubber linings are connected and fixed to the radial shell with anchor nails.

[0008] In the utility model, the rotor is composed of a rotor shaft, a striking steel rod, a reinforcing rib plate, a fixing nut, and a wheel disc. The wheel discs on both sides of the rotor are respectively welded to both sides of the rotor shaft, and are connected to the rotor shaft and the wheel disc by welding using the reinforcing rib plate. The wheel discs on both sides are respectively provided with corresponding mounting holes, and the striking steel rod is passed through the wheel disc on one side and passed through the wheel disc on the other side, and is fixed by a fixing nut on the passing side. An appropriate end cap is provided at one end of the striking steel rod, and a thread of appropriate length is provided at the other end. The middle part is a bare rod, and the striking steel rod is made of corrosion-resistant stainless steel.

[0009] In the utility model, the conveyor belt is a V-belt.

[0010] In the utility model, the driving motor is a variable frequency motor.

[0011] The utility model has the following beneficial effects:

[0012] 1. Setting a crushing device at an appropriate position of the returned mineral material conveyor can effectively crush the large-particle returned mineral material of the raw ball, greatly reducing the large-particle returned mineral material of the raw ball, and avoiding the continued increase of the large-particle returned mineral material of the raw ball after the second ball making, which greatly reduces the return of ore and improves the qualified rate of ball making.

[0013] 2. The utility model has the characteristics of simple structure, convenient installation, manufacture and use, stable equipment operation, convenient maintenance, flexible operation and high crushing rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of a crushing device of the utility model;

[0015] Figure 2 This is a front view of a crushing device of the utility model;

[0016] Figure 3 This is a left view of a crushing device of the utility model;

[0017] Figure 4 This is a top view of a crushing device of the utility model;

[0018] Figure 5 This is an axonometric view of a crushing device of the utility model;

[0019] Figure 6 It is an axonometric view of the equipment frame in the utility model;

[0020] Figure 7 This is a front view of the device housing in the utility model;

[0021] Figure 8 It is a left view of the device housing in the utility model;

[0022] Fig. 9 It is a top view of the device housing in the utility model;

[0023] Fig.10 It is an axonometric view of the device housing in the utility model;

[0024] Fig.11 It is an axonometric view of the rotor in the utility model;

[0025] Fig.12 This is a front view of the rotor in the utility model;

[0026] Fig.13 It is a schematic diagram of the AA cross-sectional structure of the main view of the rotor in the utility model;

[0027] Fig.14 It is a schematic diagram of the BB cross-sectional structure of the main view of the rotor in the utility model;

[0028] In the figure: 1. Equipment shell; 101. Support ear; 102. Axial shell; 103. Semicircular sealing pressure plate; 104. Sealing plate; 105. Radial shell; 106. Anchor nail; 107. Feed interface flange; 108. Rubber lining; 2. Right bearing seat; 3. Small pulley; 4. Drive support; 5 Drive motor; 6. Conveyor belt; 7. Bearing seat support; 8. Large pulley; 9. Equipment frame; 901. Frame cover; 902. Profile; 10. Rotor; 1001. Rotor shaft; 1002. Striking steel rod; 1003. Reinforcing rib plate; 1004. Nut; 1005. Wheel; 11. Left bearing seat; 12. Fasteners. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] like Figures 1 to 14As shown, a crushing device includes an equipment frame 9, an equipment shell 1, a large pulley 8, a small pulley 3, a driving motor 5, a conveyor belt 6, a bearing seat support 7, a driving support 4, a left bearing seat 11, a right bearing seat 2, and a rotor 10. The equipment frame 9 should generally be welded and fixed on a platform or a supporting device. The equipment shell 1 is symmetrically installed in the middle position of the top surface of the equipment frame 9 by a support ear 101. The bottom plate of the support ear 101 is connected to the frame cover 901 of the equipment frame 9 by a fastener 12 to fix the equipment shell 1 on the equipment frame 9. The left bearing seat 11 and the right bearing seat 2 are symmetrically arranged on both sides of the equipment shell 1. The left bearing seat 11 and the right bearing seat 2 are respectively installed on the top surface of the bearing seat support 7 and are connected and fixed by fasteners 12. The bottom plate of the bearing seat support 7 is connected by a fastener The fastener 12 is connected and fixed to the frame cover 901 of the equipment frame 9. The rotor 10 should be installed after the equipment frame 9, the equipment housing 1, the left bearing seat 11, and the right bearing seat 2 are installed, and before the semicircular sealing pressure plates 103 and the sealing plates 104 on both sides of the equipment housing 1 are installed. The rotor 10 is symmetrically arranged in the middle position inside the equipment housing 1, and the left and right bearing seats are connected on both sides of the rotor shaft 1001. A small pulley 3 is installed at the right end of the rotor shaft 1001, and the large pulley 8 is connected to the small pulley 3 through a conveyor belt 6. The output shaft end of the drive motor 5 is installed with a large pulley 8. The drive motor 5 is installed on the top surface of the drive support 4 through the fastener 12. The drive support 4 is installed at the corresponding position on the top surface of the equipment frame 9, and the bottom plate of the drive support 4 is connected and fixed to the frame cover 901 of the equipment frame 9 through the fastener 12.

[0031] like Figures 1 to 14 As shown, a crushing device, the equipment frame 9 is formed by splicing and welding profiles 902, and frame covers 901 are fixedly installed on the left and right sides of the top surface of the equipment frame 9. Fastener mounting holes are arranged at corresponding positions of the frame cover 901, and cross beams should be arranged at corresponding force-bearing positions of all mounting holes.

[0032] like Figures 1 to 14 As shown, a crushing device, the equipment shell 1 is made of welded steel plates, the upper opening is connected to a feed interface flange 107, two groups of support ears 101 are respectively arranged on the left and right sides of the lower part, the support ears 101 on both sides are respectively welded to appropriate positions of the axial shell 102 and are symmetrically and evenly distributed, the left and right side shells of the axial shell 102 are respectively provided with rotor 10 mounting holes, after the rotor 10 is installed, the left and right side mounting holes are sealed and blocked by semicircular sealing pressure plates 103 and sealing plates 104, the semicircular sealing pressure plates 103 and sealing plates 104 are connected to the left and right side axial shells 102 by fasteners 12, rubber linings 108 are arranged on the inner inclined surfaces of the front and rear side shells of the radial shell 105, and the rubber linings 108 are connected and fixed to the radial shell 105 by anchor nails 106.

[0033] like Figures 1 to 14 As shown, a crushing device, the rotor 10 is composed of a rotor shaft 1001, a striking steel rod 1002, a reinforcing rib plate 1003, a fixing nut 1004, and a wheel disc 1005. The wheel discs 1005 on both sides of the rotor 10 are respectively welded to the two sides of the rotor shaft 1001, and the reinforcing rib plates 1003 are connected to the rotor shaft 1001 and the wheel discs 1005 by welding. The wheel discs 1005 on both sides are respectively provided with corresponding mounting holes. The striking steel rod 1002 penetrates from the wheel disc 1005 on one side and penetrates from the wheel disc 1005 on the other side. The fixing nut is used to connect and fix the penetrated side. A suitable end cap is set at one end of the striking steel rod 1002, and a thread of suitable length is set at the other end. The middle part is a bare rod. The striking steel rod 1002 is made of corrosion-resistant stainless steel.

[0034] like Figures 1 to 14 As shown, a crushing device, the conveyor belt 6 is a V-belt.

[0035] like Figures 1 to 14 As shown, a crushing device, the driving motor 5 is a variable frequency motor.

[0036] The installation and working process of this utility model are as follows:

[0037] First, weld and fix the equipment frame 9 on the platform or other supporting devices. After installation and fixation, install and fix the equipment housing 1 at the corresponding position on the top surface of the equipment frame 9. The equipment housing 1 is connected to the equipment frame 9 with fasteners 12. Then install the bearing seat support 7. The bearing seat support 7 is connected to the equipment frame 9 with fasteners 12. Then install the bearing seats on the left and right sides of the equipment housing 1. The bearing seats are connected to the bearing seat support 7 with fasteners 12. Then install the rotor 10. The rotor 10 is symmetrically installed in the middle position inside the equipment housing 1. The bearing seats are connected to the bearing seat supports 7 with fasteners 12. A small pulley is installed on the right shaft end of the rotor shaft. After the rotor is installed, the rotor mounting hole on the equipment housing 1 is sealed with a semicircular sealing plate 103 and a sealing plate 104, and then the drive motor is installed. Machine 5, driving motor 5 is installed on driving support 4, driving support 4 is installed on equipment frame 9, driving motor 5 is connected with driving support 4 and equipment frame 9 by fasteners 12, finally large pulley 8 is installed on driving motor output shaft end, conveyor belt 6 is embedded into large and small pulley grooves, driving motor 5 rotates, conveyor belt 6 drives rotor 10 to rotate, large-particle raw ball return mineral material enters from feed interface flange 107, rotor 10 rotates rapidly, and the falling large-particle raw ball return mineral material is quickly crushed by striking steel rod 1002 on rotor 10, and then falls onto conveying device and returns to ball making. The crushing device has simple structure, convenient installation and manufacture, easy use, stable equipment operation, convenient maintenance, flexible operation, greatly reduces returned ore, and improves ball making qualified rate.

[0038] In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features, unless otherwise specified in the description of the present utility model.

[0039] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "setting", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A crushing device, characterized in that: The crushing device comprises an equipment frame (9), an equipment housing (1), a large pulley (8), a small pulley (3), a driving motor (5), a conveyor belt (6), a bearing seat support (7), a driving support (4), a left bearing seat (11), a right bearing seat (2), and a rotor (10). The equipment frame (9) is generally welded and fixed on a platform or a supporting device. The equipment housing (1) is symmetrically installed on the top surface of the equipment frame (9) in a front-to-back and left-to-right manner through a support ear (101). The bottom plate of the ear (101) is connected to the frame cover (901) of the equipment frame (9) by means of fasteners (12), and the equipment housing (1) is fixed to the equipment frame (9). The left bearing seat (11) and the right bearing seat (2) are symmetrically arranged on both sides of the equipment housing (1). The left bearing seat (11) and the right bearing seat (2) are respectively installed on the top surface of the bearing seat support (7) and are connected and fixed by means of fasteners (12). The bottom plate of the bearing seat support (7) is fixed by means of fasteners. (12) is connected and fixed to the frame cover plate (901) of the equipment frame (9), and the rotor (10) should be installed after the equipment frame (9), the equipment housing (1), the left bearing seat (11), and the right bearing seat (2) are installed, and before the semicircular sealing pressure plates (103) and the sealing plates (104) on both sides of the equipment housing (1) are installed. The rotor (10) is symmetrically arranged in the middle position inside the equipment housing (1), and the left and right bearing seats are connected on both sides of the rotor shaft (1001). A small pulley (3) is installed at the right end of the shaft (1001), the large pulley (8) is connected to the small pulley (3) through a conveyor belt (6), the output shaft end of the drive motor (5) is installed with a large pulley (8), the drive motor (5) is installed on the top surface of the drive support (4) through a fastener (12), the drive support (4) is installed at a corresponding position on the top surface of the equipment frame (9), and the bottom plate of the drive support (4) is connected and fixed to the frame cover (901) of the equipment frame (9) through a fastener (12).

2. A crushing device according to claim 1, characterized in that: The equipment frame (9) is formed by splicing and welding profiles (902), and frame covers (901) are fixedly installed on the left and right sides of the top surface of the equipment frame (9), and fastener mounting holes are arranged at corresponding positions of the frame covers (901), and cross beams should be arranged at corresponding force-bearing positions of all mounting holes.

3. A crushing device according to claim 1, characterized in that: The device housing (1) is welded from steel plates, the upper opening is connected with a feed interface flange (107), two groups of support ears (101) are respectively arranged on the left and right sides of the lower part, the support ears (101) are respectively welded to appropriate positions of the axial housing (102) and are symmetrically and evenly distributed, the left and right side housings of the axial housing (102) are respectively provided with rotor (10) mounting holes, after the rotor (10) is installed, the left and right side mounting holes are sealed and blocked by semicircular sealing plates (103) and sealing plates (104), the semicircular sealing plates (103) and sealing plates (104) are connected to the left and right side axial housings (102) by fasteners (12), rubber linings (108) are arranged on the inner inclined surfaces of the front and rear side housings of the radial housing (105), and the rubber linings (108) are connected and fixed to the radial housing (105) by anchor nails (106).

4. A crushing device according to claim 1, characterized in that: The rotor (10) is composed of a rotor shaft (1001), a striking steel rod (1002), a reinforcing rib plate (1003), a fixing nut (1004), and a wheel disc (1005). The wheel discs (1005) on both sides of the rotor (1001) are respectively welded to both sides of the rotor shaft (1001), and the reinforcing rib plates (1003) are connected to the rotor shaft (1001) and the wheel discs (1005) by welding. The wheel discs (1005) on both sides are respectively provided with corresponding mounting holes. The striking steel rod (1002) is inserted into the wheel disc (1005) on one side and exits from the wheel disc (1005) on the other side. The exiting side is connected and fixed by a fixing nut. One end of the striking steel rod (1002) is provided with an appropriate end cap, and the other end is provided with a thread of appropriate length. The middle part is a bare rod. The striking steel rod (1002) is made of corrosion-resistant stainless steel.

5. A crushing device according to claim 1, characterized in that: The conveyor belt (6) is a V-belt.

6. A crushing device according to claim 1, characterized in that: The driving motor (5) is a variable frequency motor.