Smearing device for steel-cored aluminum strand anticorrosive material

By designing an automated anti-corrosion material coating device for steel core aluminum stranded wires, using electric telescopic rods, brushes and scraping rings, the problem of steel core aluminum stranded wires rust in high temperature and humid environments is solved, and uniform coating and drying is achieved This improves production efficiency and quality, and reduces staff fatigue and maintenance costs.

CN222197552UActive Publication Date: 2024-12-20QUJING KUNLAN DONGDIAN CABLE CO LTD
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Patent Information

Application Number
CN202420362469.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2024-12-20
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

In high temperature and humid environments, steel core aluminum stranded wires are prone to rust, resulting in a shorter service life. The existing anti-corrosion treatment methods require manual application, resulting in poor application uniformity, increased staff fatigue, reduced efficiency and quality, and affect cable production.

Method used

A steel core aluminum stranded anti-corrosion material application device is designed, including stranded wire disk, coating assembly, drying assembly and auxiliary components. It uses electric telescopic rods, brushes, scraping rings and heating wires to achieve automatic application and Dry, reduce manual operation, and improve application efficiency and quality.

Benefits of technology

It effectively reduces the fatigue strength of staff, improves the application efficiency and quality, ensures the normal production of cables, extends the service life of the liquid storage tank, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable stranded wire coating, in particular to a steel-cored aluminum stranded wire anticorrosive material coating device which comprises a stranded wire disc and a coating assembly, and the coating assembly comprises a bottom plate, a supporting column, a hollow column, two scraping rings, a connecting pipe, an electric telescopic rod, a sliding rod, a brush, a hose, a valve, a plurality of fixed brushes and a liquid storage tank. One end of the steel-cored aluminum wire sequentially penetrates through the hollow column and the scraping ring, the valve is opened, coating in the liquid storage tank is discharged to the brush through the hose, the coating drops onto the steel-cored aluminum wire at the moment, then the electric telescopic rod is started, the brush moves downwards, and therefore the brush is closer to the steel-cored aluminum wire, and then the steel-cored aluminum wire is evenly coated with the fixing brush in cooperation with the fixing brush. And the scraping ring can scrape redundant paint into the hollow column, so that the steel-cored aluminum wire is coated in such a way, the fatigue strength of workers can be effectively reduced, the coating efficiency and quality are improved, and the normal production of the cable is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable strand coating, in particular to a coating device for steel core aluminum strand anticorrosive material. Background Art

[0002] Fork-type stranding machines are specially used for power line factories to produce copper stranded wire, aluminum stranded wire or steel-core aluminum stranded wire. Fork-type stranding machines are referred to as fork stranding machines, stranding machines and stranding machines. The main components of fork-type stranding machines include pay-off racks, stranding machine units, wire crimping die plates, traction boxes, traction wheels, wire-receiving and arranging devices, main motors and their supporting electrical control parts. In order to increase the tensile strength of the cable, a supporting steel core is usually twisted in the cable. However, the twisted steel core is prone to rust in a high temperature and humid environment, which shortens its service life. The steel-core aluminum stranded wire will be subjected to anti-corrosion treatment to solve the problem.

[0003] Workers need to use a brush to apply anti-corrosion materials on the steel-core aluminum stranded wire. The application is uneven and the working time is long, which will increase the fatigue intensity of the workers, reduce the efficiency and quality of the application, and affect the production of the cable. Utility Model Content

[0004] The purpose of the utility model is to provide a device for applying anti-corrosion material to steel core aluminum stranded wire, aiming to solve the problem that workers need to hold a brush to apply the anti-corrosion material on the steel core aluminum stranded wire, the application uniformity is poor, and the working time is long, which increases the fatigue intensity of the workers, reduces the efficiency and quality of the application, and affects the cable production.

[0005] To achieve the above-mentioned purpose, the utility model provides a device for applying anti-corrosion material of steel-core aluminum stranded wire, including a stranded wire drum and an applying component, the applying component including a bottom plate, a support column, a hollow column, two scraping rings, a connecting pipe, an electric telescopic rod, a sliding rod, a brush, a hose, a valve, a plurality of fixed brushes and a liquid storage tank, the applying component is arranged on one side of the stranded wire drum, the stranded wire drum is arranged above the bottom plate, the support column is fixedly connected to the bottom plate and is located above the bottom plate, the hollow column is fixedly connected to the support column and is located above the support column, the two scraping rings are fixedly connected to the hollow column and are respectively located at both ends of the hollow column, the connecting pipe is communicated with the hollow column and is located above the hollow column, the electric telescopic rod is connected to the connecting pipe The tube is fixedly connected and located on the inner wall of the connecting tube, the sliding rod is slidably connected to the connecting tube and is located on the inner wall of the connecting tube, the output end of the electric telescopic rod is fixedly connected to the sliding rod and is located above the sliding rod, the brush is fixedly connected to the sliding rod and is located below the sliding rod, the liquid storage tank is fixedly connected to the support column and is located on one side of the support column, one end of the hose is fixedly connected to the brush and is located on one side of the brush, the other end of the hose is communicated with the liquid storage tank and is located on one side of the liquid storage tank, and the hose passes through the hollow column, the valve is communicated with the hose and is located in the middle of the hose, and a plurality of fixed brushes are fixedly connected to the hollow column and are respectively located on the inner walls of the hollow column.

[0006] Among them, the application assembly also includes a controller and a connecting plate, one end of the connecting plate is fixedly connected to the liquid storage tank and is located below the liquid storage tank, the other end of the connecting plate is fixedly connected to the support column and is located on the outer wall of the support column, the controller is fixedly connected to the support column and is located on the outer wall of the support column, and the controller is electrically connected to the electric telescopic rod and the valve.

[0007] Among them, the device for applying the steel core aluminum stranded wire anti-corrosion material also includes a drying component, and the drying component is arranged above the bottom plate.

[0008] Among them, the drying component includes a support rod, a square bin, two bottom frames and two heating wires, the support rod is fixedly connected to the bottom plate and is located above the bottom plate, the square bin is fixedly connected to the support rod and is located above the support rod, the two bottom frames are fixedly connected to the square bin and are respectively located on the inner side walls of the square bin, and the two heating wires are fixedly connected to the corresponding bottom frames and are respectively located on the inner side walls of the bottom frames.

[0009] Among them, the device for applying the steel core aluminum stranded wire anti-corrosion material also includes an auxiliary component, and the auxiliary component is arranged above the bottom plate.

[0010] Wherein, the auxiliary component includes a mounting frame, a U-shaped frame and two rolling rollers, the mounting frame is fixedly connected to the base plate and is located above the base plate, the U-shaped frame is fixedly connected to the mounting frame and is located above the mounting frame, and the two rolling rollers are fixedly connected to the U-shaped frame and are respectively located on the inner side walls of the U-shaped frame.

[0011] The utility model discloses a coating device for anti-corrosion material of steel core aluminum stranded wire. First, one end of the steel core aluminum wire is passed through the hollow column and the scraper ring in sequence, and the valve is opened to discharge the coating in the liquid storage tank to the brush through the hose. At this time, the coating drips onto the steel core aluminum wire, and then the electric telescopic rod is started to move the brush downward, so that the brush is closer to the steel core aluminum wire, and then the fixed brush is used to evenly coat the steel core aluminum wire, and the scraper ring can scrape excess coating into the hollow column. Coating the steel core aluminum wire in this way can effectively reduce the fatigue strength of the staff, improve the efficiency and quality of coating, and ensure the normal production of cables. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0013] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.

[0014] Figure 2 It is an overall right side view of the first embodiment of the utility model.

[0015] Figure 3 The utility model Figure 2 AA line section view.

[0016] Figure 4 It is an overall structural diagram of the second embodiment of the utility model.

[0017] 101-winding drum, 102-applying component, 103-drying component, 104-bottom plate, 105-support column, 106-hollow column, 107-scraping ring, 108-connecting pipe, 109-electric telescopic rod, 110-sliding rod, 111-brush, 112-hose, 113-valve, 114-fixed brush, 115-liquid storage tank, 116-controller, 117-connecting plate, 118-support rod, 119-square bin, 120-bottom frame, 121-heating wire, 201-auxiliary component, 202-mounting frame, 203-U-shaped frame, 204-rolling roller. DETAILED DESCRIPTION

[0018] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0019] First embodiment:

[0020] See also Figures 1 to 3 ,in, Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model. Figure 2 It is the overall right side view of the first embodiment of the utility model. Figure 3 The utility model Figure 2 AA line section view.

[0021] The utility model provides a coating device for steel core aluminum stranded wire anti-corrosion material, comprising a stranded wire drum 101, a coating component 102 and a drying component 103, wherein the coating component 102 comprises a bottom plate 104, a support column 105, a hollow column 106, two scraper rings 107, a connecting pipe 108, an electric telescopic rod 109, a sliding rod 110, a brush 111, a hose 112, a valve 113, a plurality of fixed brushes 114, a liquid storage tank 115, a controller 116 and a connecting plate 117, and the drying component 103 comprises a support rod 118, a square bin 119, two bottom frames 120 and two heating wires 121.

[0022] According to this specific embodiment, the coating component 102 is arranged on one side of the stranding drum 101. The coating component 102 is added to reduce the fatigue of the staff, improve the efficiency and quality of coating, and ensure the normal production of cables.

[0023] The winch drum 101 is arranged above the bottom plate 104, the support column 105 is fixedly connected to the bottom plate 104 and is located above the bottom plate 104, the hollow column 106 is fixedly connected to the support column 105 and is located above the support column 105, the two scraper rings 107 are fixedly connected to the hollow column 106 and are respectively located at both ends of the hollow column 106, the connecting pipe 108 is connected to the hollow column 106 and is located above the hollow column 106, the electric telescopic rod 109 is connected to the connecting pipe 108 The connecting tube 108 is fixedly connected and located on the inner side wall of the connecting tube 108. The sliding rod 110 is slidably connected to the connecting tube 108 and is located on the inner side wall of the connecting tube 108. The output end of the electric telescopic rod 109 is fixedly connected to the sliding rod 110 and is located above the sliding rod 110. The brush 111 is fixedly connected to the sliding rod 110 and is located below the sliding rod 110. The liquid storage tank 115 is fixedly connected to the support column 105 and is located on one side of the support column 105. The brush 111 is fixedly connected to one end of the hose 112. , and is located on one side of the brush 111, the other end of the hose 112 is connected to the liquid storage tank 115 and is located on one side of the liquid storage tank 115, and the hose 112 passes through the hollow column 106, the valve 113 is connected to the hose 112 and is located in the middle of the hose 112, and the plurality of fixed brushes 114 are fixedly connected to the hollow column 106 and are respectively located on the inner side wall of the hollow column 106, first one end of the steel core aluminum wire is passed through the hollow column 106 and the scraper ring 107 in turn, and the valve 113 is opened to remove the liquid storage tank 115. The paint in the box 115 is discharged to the brush 111 through the hose 112. At this time, the paint drips onto the steel-core aluminum wire. Then the electric telescopic rod 109 is started to move the brush 111 downward, so that the brush 111 is closer to the steel-core aluminum wire. Then the fixed brush 114 is used to evenly coat the steel-core aluminum wire, and the scraper ring 107 can scrape excess paint into the hollow column 106. By coating the steel-core aluminum wire in this way, the fatigue intensity of the staff can be effectively reduced, the efficiency and quality of coating can be improved, and the normal production of cables can be ensured.

[0024] Secondly, one end of the connecting plate 117 is fixedly connected to the liquid storage tank 115 and is located below the liquid storage tank 115, the other end of the connecting plate 117 is fixedly connected to the support column 105 and is located on the outer side wall of the support column 105, the controller 116 is fixedly connected to the support column 105 and is located on the outer side wall of the support column 105, and the controller 116 is electrically connected to the electric telescopic rod 109 and the valve 113, the connecting plate 117 can improve the connectivity between the liquid storage tank 115 and the support column 105, avoid root fracture, effectively improve the service life of the liquid storage tank 115, and reduce subsequent maintenance costs, the controller 116 facilitates the staff to control the electric telescopic rod 109 and the valve 113, and effectively reduces the workload of the staff.

[0025] At the same time, the drying component 103 is arranged above the bottom plate 104. The addition of the drying component 103 can quickly dry the steel core aluminum wire that has been painted, thereby avoiding damage to the paint layer on the steel core aluminum wire when the stranding drum 101 strands the wire, effectively reducing the workload of the staff and ensuring the production quality of the steel core aluminum wire.

[0026] In addition, the support rod 118 is fixedly connected to the bottom plate 104 and is located above the bottom plate 104. The square bin 119 is fixedly connected to the support rod 118 and is located above the support rod 118. The two bottom frames 120 are fixedly connected to the square bin 119 and are respectively located on the inner side walls of the square bin 119. The two heating wires 121 are fixedly connected to the corresponding bottom frames 120 and are respectively located on the inner side walls of the bottom frames 120. The heating wires 121 in the bottom frame 120 are opened so that the two heating wires 121 can evenly dry the coating layer on the steel core aluminum wire to avoid damaging the coating layer on the steel core aluminum wire when the wire drum 101 is twisting the wire, thereby effectively reducing the workload of the staff and ensuring the production quality of the steel core aluminum wire.

[0027] When using the coating device of the steel core aluminum stranded wire anti-corrosion material of the utility model, firstly, one end of the steel core aluminum wire is passed through the hollow column 106 and the scraper ring 107 in sequence, and the valve 113 is opened to discharge the coating in the liquid storage tank 115 to the brush 111 through the hose 112. At this time, the coating drips onto the steel core aluminum wire, and then the electric telescopic rod 109 is started to move the brush 111 downward, so that the brush 111 is closer to the steel core aluminum wire, and then the fixed brush 114 is used to evenly coat the steel core aluminum wire, and the scraper ring 107 can scrape excess coating into the hollow column 106, and the connecting plate 117 can improve the connectivity between the liquid storage tank 115 and the support column 105, avoiding Avoid root fracture, effectively increase the service life of the liquid storage tank 115, and reduce subsequent maintenance costs. The controller 116 facilitates the staff to control the electric telescopic rod 109 and the valve 113, effectively reducing the workload of the staff, open the heating wire 121 in the bottom frame 120, so that the two heating wires 121 evenly dry the coating layer on the steel core aluminum wire, avoid the coating layer on the steel core aluminum wire when the stranding drum 101 is stranded, effectively reduce the workload of the staff, and ensure the production quality of the steel core aluminum wire. By coating the steel core aluminum wire in this way, the fatigue strength of the staff can be effectively reduced, the efficiency and quality of coating can be improved, and the normal production of cables can be ensured.

[0028] Second embodiment:

[0029] Based on the first embodiment, please refer to Figure 4 , Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0030] The utility model provides a device for applying anti-corrosion material of steel core aluminum stranded wire, which also includes an auxiliary component 201. The auxiliary component 201 includes a mounting frame 202, a U-shaped frame 203 and two rolling rollers 204.

[0031] According to this specific embodiment, the auxiliary component 201 is disposed above the bottom plate 104 . The auxiliary component 201 is added to correct the steel core aluminum wire, so that it can better enter the hollow column 106 and accelerate the coating efficiency of the steel core aluminum wire.

[0032] The mounting frame 202 is fixedly connected to the bottom plate 104 and is located above the bottom plate 104. The U-shaped frame 203 is fixedly connected to the mounting frame 202 and is located above the mounting frame 202. The two rolling rollers 204 are fixedly connected to the U-shaped frame 203 and are respectively located on the inner side walls of the U-shaped frame 203. The mounting frame 202 supports the U-shaped frame 203, and the two rolling rollers 204 can correct the steel core aluminum wire to facilitate the steel core aluminum wire to enter the hollow column 106, thereby accelerating the coating efficiency of the steel core aluminum wire. In addition, the device has a simple structure and is easy to learn and operate.

[0033] When using the steel core aluminum stranded wire anticorrosive material coating device of the utility model, the mounting frame 202 supports the U-shaped frame 203, and the two rolling rollers 204 can correct the steel core aluminum wire, making it easier for the steel core aluminum wire to enter the hollow column 106, thereby accelerating the coating efficiency of the steel core aluminum wire, and the device has a simple structure and is easy to learn and operate.

[0034] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A device for applying anti-corrosion material to steel core aluminum stranded wire, characterized in that: It comprises a winding drum and a coating component, wherein the coating component is arranged on one side of the winding drum; The smearing assembly includes a base plate, a support column, a hollow column, two scraping rings, a connecting pipe, an electric telescopic rod, a sliding rod, a brush, a hose, a valve, a plurality of fixed brushes and a liquid storage tank. The winch drum is arranged above the base plate. The support column is fixedly connected to the base plate and is located above the base plate. The hollow column is fixedly connected to the support column and is located above the support column. The two scraping rings are fixedly connected to the hollow column and are respectively located at the two ends of the hollow column. The connecting pipe is communicated with the hollow column and is located above the hollow column. The electric telescopic rod is fixedly connected to the connecting pipe and is located on the inner side wall of the connecting pipe. The sliding rod slides with the connecting pipe The output end of the electric telescopic rod is fixedly connected to the sliding rod and is located above the sliding rod. The brush is fixedly connected to the sliding rod and is located below the sliding rod. The liquid storage tank is fixedly connected to the support column and is located on one side of the support column. One end of the hose is fixedly connected to the brush and is located on one side of the brush. The other end of the hose is communicated with the liquid storage tank and is located on one side of the liquid storage tank. The hose passes through the hollow column. The valve is communicated with the hose and is located in the middle of the hose. A plurality of fixed brushes are fixedly connected to the hollow column and are respectively located on the inner side walls of the hollow column.

2. The device for applying anti-corrosion material for steel core aluminum stranded wire according to claim 1, characterized in that: The application assembly also includes a controller and a connecting plate, one end of the connecting plate is fixedly connected to the liquid storage tank and is located below the liquid storage tank, the other end of the connecting plate is fixedly connected to the support column and is located on the outer side wall of the support column, the controller is fixedly connected to the support column and is located on the outer side wall of the support column, and the controller is electrically connected to the electric telescopic rod and the valve.

3. The device for applying anti-corrosion material for steel core aluminum stranded wire according to claim 2, characterized in that: The device for applying the steel core aluminum stranded wire anti-corrosion material also includes a drying component, and the drying component is arranged above the bottom plate.

4. The device for applying anti-corrosion material for steel core aluminum stranded wire according to claim 3, characterized in that: The drying component includes a support rod, a square bin, two bottom frames and two heating wires. The support rod is fixedly connected to the bottom plate and is located above the bottom plate. The square bin is fixedly connected to the support rod and is located above the support rod. The two bottom frames are fixedly connected to the square bin and are respectively located on the inner side walls of the square bin. The two heating wires are fixedly connected to the corresponding bottom frames and are respectively located on the inner side walls of the bottom frames.

5. The device for applying anti-corrosion material for steel core aluminum stranded wire according to claim 4, characterized in that: The device for applying the steel core aluminum stranded wire anti-corrosion material also includes an auxiliary component, and the auxiliary component is arranged above the bottom plate.

6. The device for applying anti-corrosion material for steel core aluminum stranded wire according to claim 5, characterized in that: The auxiliary component includes a mounting frame, a U-shaped frame and two rolling rollers. The mounting frame is fixedly connected to the base plate and is located above the base plate. The U-shaped frame is fixedly connected to the mounting frame and is located above the mounting frame. The two rolling rollers are fixedly connected to the U-shaped frame and are respectively located on the inner side walls of the U-shaped frame.