Tubing classification mechanism
By designing feeding devices and classification devices, combined with pneumatic pushing and sensor detection, the problem of inaccurate classification in traditional semiconductor classification devices is solved, and the rapid and efficient classification of semiconductor components is achieved, and the working efficiency and classification effect are improved.
Patent Information
- Application Number
- CN202323662379.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2033-12-29
AI Technical Summary
Because the feed holes and the classification barrel are far away from the traditional semiconductor classification devices, the product classification is inaccurate, and mixing often occurs, which reduces work efficiency and classification effect and increases testing costs.
A pipe-assembly classification mechanism is designed, including a feeding device and a classification device. The product is blown into the corresponding material pipe through the feeding track, air nozzle and material pushing module. The moving module controls the rise or fall of the classification bracket, and combines the sensor to detect. and adjust modules to ensure accurate product classification.
It realizes rapid and efficient classification of semiconductor components, improves work efficiency, reduces repetitive labor and testing costs, and ensures the stability of classification results.
Smart Images
Figure CN222197926U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electronic component classification packaging, and more specifically, to a tube classification mechanism. Background Art
[0002] At present, semiconductors need to be placed separately according to the reasons for failure after being tested. Therefore, a classification device is set at the output end of the test device for classification and placement. The traditional classification device divides materials in a way that unqualified products fall through a feed hole and enter a feed pipe. The feed pipe can swing in a circle to put products with different problems into different classification barrels. However, due to the long distance between the feed hole and the classification barrel, mixing often occurs, and classification is inaccurate. The products in the classification barrel need to be re-tested and reclassified, which results in low work efficiency, large labor workload, and correspondingly increased testing costs. In addition, the problem of mixing materials cannot be avoided in subsequent test classifications, and the classification effect is poor.
[0003] Therefore, it is necessary to propose a semiconductor classification mechanism that can effectively classify products with different problems, so as to achieve better classification effect, higher work efficiency and more stable performance. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a tube loading and sorting mechanism with more stable performance and higher efficiency.
[0005] The purpose of this utility model is achieved through the following technical solutions:
[0006] A pipe loading and sorting mechanism, the sorting mechanism comprises a mounting seat, a feeding device and a sorting device, the feeding device and the sorting device are arranged on the mounting seat, the sorting device comprises a sorting bracket and a moving module, the sorting bracket is provided with a plurality of linearly arranged holders for placing material pipes, the moving module controls the rise or fall of the sorting bracket, the feeding device comprises a feeding track, an air nozzle and a pushing module, the feeding track cooperates with the material pipe through the moving module, the air nozzle is arranged on the pushing module, and the pushing module is cooperated and arranged at the entrance of the feeding track.
[0007] Furthermore, a material drop port is provided on the feed track, and the pushing module includes a slider and a pushing cylinder. The air nozzle is fixed on the slider, and the air nozzle pushes the product at the material drop port into the feed track through the pushing cylinder, and blows air on the feed track to blow the product into the corresponding material pipe.
[0008] Furthermore, the moving module includes a motor and a screw rod, the classification bracket is arranged on the screw rod, and the motor drives the screw rod to drive the classification bracket to rise or fall.
[0009] Furthermore, the mounting seat is provided with a plurality of slide rails arranged in parallel, and the classification bracket is provided with slide grooves cooperating with the slide rails.
[0010] Furthermore, a first sensor for detecting material drop is provided on the mounting seat, the first sensor is correspondingly arranged at the material drop port, and a second sensor for detecting a missing material discharge pipe is provided on the mounting seat.
[0011] Furthermore, the classification mechanism includes a third sensor for counting, a track cover is provided on the feed track, and the third sensor is fixed on both sides of the end outlet of the feed track.
[0012] Furthermore, the mounting seat is provided with an adjustment module, which includes an adjustment screw and a top plate that cooperates with the bottom of the feed track, and the height of the feed track can be adjusted by the adjustment screw.
[0013] Furthermore, the holder includes a rear end holder, on which an anti-foolproof plate, a spherical buckle and a fourth sensor for detecting the position of the material pipe are fixedly provided, the material pipe is provided with an anti-foolproof groove, the spherical buckle cooperates with the anti-foolproof groove, and the anti-foolproof plate cooperates with the end of the material pipe.
[0014] Furthermore, a transparent protective cover is provided on the mounting seat via a hinge connection, and the transparent protective cover is used to shield the end of the classification bracket.
[0015] Furthermore, the holder includes a front end holder, a material pipe clamping block is provided on the front end holder, and elastic sheets for pressing and limiting the material pipe are provided at both ends of the material pipe clamping block.
[0016] The utility model cooperates with the feeding device and the classification device so that semiconductor component products with different problems after detection can be quickly and efficiently loaded into the corresponding classified material tubes, the performance is more stable, does not affect the subsequent operation, the work efficiency is high, duplication of labor is avoided, and the testing cost is reduced; and the mobile module controls the rise or fall of the classification bracket, which can very accurately blow the semiconductor component products with different problems after detection into the corresponding classified material tubes through the feeding device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the classification mechanism of the embodiment of the utility model;
[0018] Figure 2 It is a schematic diagram of the classification mechanism of the embodiment of the utility model;
[0019] Figure 3 It is an embodiment of the utility model Figure 1 The structural diagram of A in the figure;
[0020] Among them: 10. Classification mechanism; 11. Mounting seat; 12. Slide rail; 13. First sensor; 14. Second sensor; 15. Third sensor; 16. Fourth sensor; 17. Adjustment module; 171. Top plate; 172. Adjustment screw; 18. Transparent protective cover; 19. Material tube clamping block; 191. Elastic sheet; 20. Feeding device; 21. Feeding track; 211. Dropping port; 212. Track cover; 22. Air nozzle; 23. Pushing module; 231. Slider; 232. Pushing cylinder; 30. Classification device; 31. Classification bracket; 311. Card seat; 312. Front card seat; 313. Rear card seat; 314. Anti-fool plate; 315. Ball buckle; 32. Moving module; 321. Motor; 322. Screw; 33. Material tube, 34. Slide. DETAILED DESCRIPTION
[0021] In the description of the present utility model, it should be understood that the terms "center", "lateral", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
[0022] In the description of the present utility model, unless otherwise specified, "plurality" means two or more. In addition, the term "including" and any variation thereof are intended to cover non-exclusive inclusions. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0023] The utility model is further described below in conjunction with the accompanying drawings and preferred embodiments.
[0024] A pipe loading and sorting mechanism 10, the sorting mechanism 10 includes a mounting seat 11, a feeding device 20 and a sorting device 30, the feeding device 20 and the sorting device 30 are arranged on the mounting seat 11, the sorting device 30 includes a sorting bracket 31 and a moving module 32, the sorting bracket 31 is provided with a plurality of linearly arranged holders 311 for placing material pipes 33, the moving module 32 controls the rise or fall of the sorting bracket 31, the feeding device 20 includes a feeding track 21, an air nozzle 22 and a pushing module 23, the feeding track 21 is docked with the material pipe 33 through the moving module 32, the air nozzle 22 is arranged on the pushing module 23, and the pushing module 23 is arranged at the entrance of the feeding track 21.
[0025] Through the cooperation of the feeding device 20 and the classification device 30, semiconductor component products with different problems after detection can be quickly and efficiently loaded into the corresponding classified material tubes 33, the performance is more stable, does not affect subsequent operations, the work efficiency is higher, duplication of labor is avoided, and the testing cost is reduced; and the moving module 32 controls the rise or fall of the classification bracket 31, which can very accurately blow the semiconductor component products with different problems after detection into the corresponding classified material tubes 33 through the feeding device 20.
[0026] Among them, a first sensor 13 for detecting whether there is stuck material at the drop port 211 is provided on the mounting seat 11, and the first sensor 13 is correspondingly arranged at the drop port 211. The feed track 21 is provided with a drop port 211, and the first sensor 13 is arranged on the diagonally opposite sides of the drop port 211 of the feed track 21; the classification mechanism 10 includes a third sensor 15 for counting, and a track cover 212 is provided on the feed track 21. The pushing module 23 includes a slider 231 and a pushing cylinder 232. The air nozzle 22 is fixed on the slider 231. The air nozzle 22 pushes the product at the drop port 211 into the feed track 21 through the pushing cylinder 232, and blows the product into the corresponding material pipe 33 by blowing air on the feed track 21.
[0027] Among them, the moving module 32 includes a motor 312 and a screw rod 322, the classification bracket 31 is arranged on the screw rod 322, the motor 312 drives the screw rod 322 to drive the classification bracket 31 to rise or fall, and the material tube 33 moves linearly at high speed through the cooperation of the motor 312 and the screw rod 322 to meet high-speed classification; a plurality of slide rails 12 are arranged in parallel on the mounting seat 11, and a slide groove 34 cooperating with the slide rail 12 is arranged on the classification bracket 31. The cooperation of the plurality of slide rails 12 and the slider 231 makes the fixation of the classification bracket 31 more stable, and it will not shake when rising or falling at high speed, so that semiconductor component products with different problems after detection can be quickly and efficiently loaded into the corresponding classified material tube 33.
[0028] The first sensor 13 detects in advance whether there is a product at the drop port 211. If there is no product, the product is placed at the drop port 211 of the feed track 21. The push cylinder 232 first pushes the product into the track cover 212. At this time, the air nozzle 22 blows air to blow the product into the corresponding classified material tube 33. At the same time, the third sensor 15 is fixed on both sides of the end outlet of the feed track 21. The third sensor 15 counts and detects whether there is any stuck material; if the next product passes the detection and is classified into other categories, the motor 312 controls the screw rod 322 to quickly shift the corresponding material tube 33 to a position matching the end outlet of the feed track 21. The second sensor 14 on the mounting seat 11 detects whether the material tube 33 moved up is missing. If there is a corresponding classified material tube 33, the one-push-one-blow feeding action is completed. If it is detected that the material tube 33 is missing, the machine will stop and alarm.
[0029] Among them, an adjustment module 17 is provided on the mounting seat 11, and the adjustment module 17 includes an adjustment screw 172 and a top plate 171 that cooperates with the bottom of the feed track 21. The height of the feed track 21 can be adjusted by the adjustment screw 172, which facilitates the adjustment of the height of the feed track 21, making the classification mechanism 10 more adaptable and able to make corresponding adjustments according to the needs of different products.
[0030] Among them, the holder 311 includes a rear end holder 313, on which an anti-foolproof plate 314, a spherical buckle 315 and a fourth sensor 16 for detecting whether the material tube 33 is in place are fixedly provided. The material tube 33 is provided with an anti-foolproof groove, the spherical buckle 315 cooperates with the anti-foolproof groove, and the anti-foolproof plate 314 cooperates with the end of the material tube 33. Through the setting of the anti-foolproof plate 314, the spherical buckle 315 and the anti-foolproof plate 314, it is very easy to prevent the material tube 33 from being manually placed upside down; the setting of the fourth sensor 16 can easily and effectively detect whether the tube is manually placed in place.
[0031] Among them, a transparent protective cover 18 is provided on the mounting seat 11 through a hinge connection. The transparent protective cover 18 is used to cover the end of the classification bracket 31. A transparent safety cover that can be opened and closed easily and quickly is used to better protect personal safety. The transparent protective cover 18 is installed at the rear end of the vertical plate through a hinge and can be opened and closed.
[0032] Among them, the holder 311 includes a front end holder 312, on which a material tube clamping block 19 is provided, and elastic sheets 191 for clamping and limiting the material tube are provided at both ends of the material tube clamping block 19. The material tube is clamped and limited by the pressure of the elastic sheets 191 on both sides to prevent the material tube from moving and misaligning, thereby better ensuring the classification efficiency of the classification mechanism 10.
[0033] The utility model uses a pneumatic structure that pushes the material into the cover plate and then blows the material into the tube, thereby achieving the purpose of minimizing the probability of material jamming at the drop port 211. The utility model uses a sensor to detect whether there is an empty tube, eliminating the occurrence of machine failures due to human error in missing an empty tube. The utility model uses a hinged door and a sensor to easily and effectively detect whether the tube is manually placed in place. The utility model uses an anti-stuck plate 314 to easily prevent manual placement of the reversed tube. The utility model uses a transparent safety cover that can be opened and closed easily and quickly to better protect personal safety.
[0034] The above contents are further detailed descriptions of the present invention in combination with specific preferred implementations, and the specific implementation of the present invention cannot be considered to be limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the protection scope of the present invention.
Claims
1. A tube sorting mechanism, characterized in that: The classification mechanism includes a mounting seat, a feeding device and a classification device, the feeding device and the classification device are arranged on the mounting seat, the classification device includes a classification bracket and a moving module, the classification bracket is provided with a plurality of linearly arranged brackets for placing material pipes, the moving module controls the rise or fall of the classification bracket, the feeding device includes a feeding track, an air nozzle and a pushing module, the feeding track is docked with the material pipe through the moving module, the air nozzle is arranged on the pushing module, and the pushing module is arranged at the entrance of the feeding track.
2. A tube sorting mechanism as claimed in claim 1, characterized in that: A material drop port is provided on the feed track, and the pushing module includes a slider and a pushing cylinder. The air nozzle is fixed on the slider, and the air nozzle pushes the product at the material drop port into the feed track through the pushing cylinder, and blows air on the feed track to blow the product into the corresponding material pipe.
3. A tube sorting mechanism as claimed in claim 1, characterized in that: The moving module includes a motor and a screw rod, the classification bracket is arranged on the screw rod, and the motor drives the screw rod to drive the classification bracket to rise or fall.
4. A tube sorting mechanism as claimed in claim 3, characterized in that: The mounting seat is provided with a plurality of parallel slide rails, and the classification bracket is provided with slide grooves matched with the slide rails.
5. A tube sorting mechanism as claimed in claim 2, characterized in that: The mounting seat is provided with a first sensor for detecting falling material, and the first sensor is correspondingly arranged at the falling material port. The mounting seat is provided with a second sensor for detecting a missing discharge pipe.
6. A tube sorting mechanism as claimed in claim 2, characterized in that: The classification mechanism comprises a third sensor for counting, a track cover is provided on the feeding track, and the third sensor is fixed on both sides of the terminal outlet of the feeding track.
7. A tube sorting mechanism as claimed in claim 2, characterized in that: The mounting seat is provided with an adjustment module, which includes an adjustment screw and a top plate matched with the bottom of the feed track, and the height of the feed track can be adjusted by the adjustment screw.
8. A tube sorting mechanism as claimed in claim 1, characterized in that: The holder includes a rear end holder, on which an anti-foolproof plate, a spherical buckle and a fourth sensor for detecting the position of the material pipe are fixedly provided, the material pipe is provided with an anti-foolproof groove, the spherical buckle cooperates with the anti-foolproof groove, and the anti-foolproof plate cooperates with the end of the material pipe.
9. A tube sorting mechanism as claimed in claim 8, characterized in that: A transparent protective cover is provided on the mounting seat via a hinge connection, and the transparent protective cover is used to shield the end of the classification bracket.
10. A tube sorting mechanism as claimed in claim 1, characterized in that: The clamping seat comprises a front end clamping seat, on which a material pipe clamping block is arranged, and at both ends of the material pipe clamping block are arranged elastic sheets for pressing and limiting the material pipe.