Device for cleaning bottle cap of plastic sample bottle

By designing an automated cleaning device, the plastic sample bottle caps are automatically cleaned using rotors and high-pressure water nozzles, which solves the problems of time-consuming, labor-intensive and inefficient cleaning of manual cleaning, and achieves efficient bottle cap cleaning effect.

CN222197995UActive Publication Date: 2024-12-20SHANDONG IRON & STEEL GRP YONGFENG LINGANG CO LTD
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Patent Information

Application Number
CN202420870833.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-20
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing automatic melting system uses plastic sample bottle caps that require manual cleaning, which leads to time-consuming and laborious cleaning, low efficiency and prone to sample residue problems.

Method used

Design a device including a box and a cleaning mechanism. The cleaning mechanism is equipped with a cleaning cylinder, a rotary drum, a cleaning cloth strip and a high-pressure water nozzle. The rotary drum and nozzle are driven by a motor to achieve automatic cleaning, and the high-pressure water column and a rotary cloth strip are used to comprehensively use. Clean the residue from the bottle cap.

Benefits of technology

Automatic bottle cap cleaning is realized, which reduces labor intensity, improves cleaning efficiency and ensures thorough cleaning of bottle caps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical inspection cleaning equipment, in particular to a device for cleaning bottle caps of plastic sample bottles, which comprises a box body and a cleaning mechanism, the cleaning mechanism is mounted in the box body and provided with a cleaning drum, four groups of rotary drums and cleaning nozzles, the cleaning drum is fixed in the box body, and the rotary drums are mounted in the cleaning drum. A plurality of cleaning cloth strips are fixed on the rotary drum, the rotary drum drives the cleaning cloth strips to swing and clean bottle caps, and a plurality of groups of cleaning nozzles are mounted in the cleaning drum; according to the device for cleaning the bottle caps of the plastic sample bottles, the bottle caps are placed in the cleaning cylinder in batches, the motor switch and the water pump switch are pressed down, the rotating cylinder is controlled to rotate, the cleaning nozzles are controlled to spray out high-pressure water columns to automatically clean the bottle caps, and the cleaning cloth strips rotate to drive the bottle caps to change positions ceaselessly to wash the bottle caps. And with the dual guarantee of the high-pressure water gun, the cleaning is in place, the labor intensity is reduced, and the operation efficiency of cleaning the bottle caps is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical inspection cleaning equipment, in particular to a device for cleaning a plastic sample bottle cap. Background Art

[0002] The chemical analysis work in the iron pre-testing operation area of ​​the technology center mainly involves the sampling, sample preparation, and testing of incoming raw materials, whole gold, auxiliary materials, and intermediate products such as coke, sintered ore, and raw blast furnace slag. However, in view of the fact that some of the previous testing equipment was still mainly manual, with a low degree of automation, especially the weighing and melting of X-ray fluorescence, which were all manual operations. Therefore, the introduction of an automatic weighing and melting system can automatically complete a series of tasks that require the cooperation of three people, such as sample weighing, flux weighing, adding release agents, melting samples, and sample coding. The automatic weighing and melting system automatically weighs samples and flux, and its intelligent and efficient standardized operations can minimize the impact of human factors on the analysis results, thereby improving the accuracy of analytical test data and providing strong technical support for the company's high-quality development.

[0003] The automatic weighing and melting system uses plastic sample bottles to hold samples. After the sample expires, the robot separates the plastic sample bottle from the plastic cap, and the plastic sample bottle is automatically cleaned and dried; the plastic bottle caps are collected and cleaned manually, and about 5,000 bottle caps are cleaned each month. Manual cleaning may not be done properly, and samples may remain; manual cleaning is time-consuming and labor-intensive, and the operation efficiency is low.

[0004] Therefore, it is urgent to design a device for cleaning the caps of plastic sample bottles to solve the problem that the caps of plastic sample bottles used in the existing automatic weighing and melting system are still manually cleaned, which is time-consuming, labor-intensive and has low operating efficiency. Utility Model Content

[0005] In view of the problems existing in the prior art, the utility model aims to provide a device for cleaning the caps of plastic sample bottles.

[0006] The technical solution adopted by the utility model to solve its technical problems is: a device for cleaning the bottle caps of plastic sample bottles, comprising a box body and a cleaning mechanism, wherein the cleaning mechanism is installed inside the box body, the cleaning mechanism is provided with a cleaning cylinder, a rotating cylinder and a cleaning nozzle, the cleaning cylinder is fixed inside the box body, four groups of rotating cylinders are installed inside the cleaning cylinder, a plurality of cleaning cloth strips are fixed on the rotating cylinder, the rotating cylinder drives the cleaning cloth strips to swing and clean the bottle caps, and a plurality of cleaning nozzles are installed inside the cleaning cylinder.

[0007] Specifically, the rotating drum is fixedly connected to the rotating shaft, the middle part of the rotating shaft is rotatably connected to the bearing, the outer ring of the bearing is fixed to the bottom of the cleaning drum, the bottom of the rotating shaft is rotatably connected to the bearing seat, and the bearing seat is fixed to the inner bottom of the box body.

[0008] Specifically, the middle part of the rotating shaft is fixedly connected to a driven gear, the four driven gears are meshed with the same toothed belt, the toothed belt is meshed with a driving gear, the driving gear is installed on the motor shaft of the motor, the motor is fixed at the bottom inner side of the box, and the motor drives the four rotating drums to rotate in the same direction at the same time.

[0009] Specifically, the driving gear and the four driven gears are arranged in a "1-2-2" formation, and the driving gear is located in the middle of the front side of the two driven gears on the same side.

[0010] Specifically, there are eight cleaning nozzles in total, the height of the cleaning nozzles is higher than the height of the drum, and the rear of the cleaning nozzles is connected to a water pump through a high-pressure water pipe.

[0011] Specifically, the bottom of the cleaning cylinder is inclined, and a water outlet is provided at the bottom of the cleaning cylinder. The water outlet is connected to a water outlet pipe, and the water outlet pipe discharges the cleaning water sprayed by the cleaning nozzle.

[0012] Specifically, the box body is provided with an upper cover and a base, the upper cover is hinged to the upper part of the box body through hinges, a handle is provided on the upper cover, and the bottom of the box body is provided with a base.

[0013] The utility model has the following beneficial effects:

[0014] The utility model is a device for cleaning the caps of plastic sample bottles. The batches of bottle caps are placed in a cleaning drum. By pressing a motor switch and a water pump switch, the rotation of the drum and the high-pressure water column sprayed from the cleaning nozzle are respectively controlled to automatically clean the bottle caps. The rotation of the cleaning cloth strip drives the bottle caps to change their positions continuously for flushing, so that the residues on the bottle caps are cleaned more comprehensively. With the double guarantee of the high-pressure water gun, the cleaning is in place.

[0015] The utility model discloses a device for cleaning the caps of plastic sample bottles, which reduces labor intensity and improves the operation efficiency of cleaning the caps. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a top view of a device for cleaning the caps of plastic sample bottles.

[0017] Figure 2 It is a front cross-sectional view of a device for cleaning the caps of plastic sample bottles.

[0018] In the figure: 1-cleaning mechanism, 1.1-cleaning cylinder, 1.2-rotating cylinder, 1.3-cleaning cloth strip, 1.4-cleaning nozzle, 1.5-rotating shaft, 1.6-motor, 1.7-driving gear, 1.8-toothed belt, 1.9-driven gear, 1.10-bearing, 1.11-bearing seat, 1.12-water outlet, 1.13-water outlet pipe;

[0019] 2-box body, 2.1-upper cover, 2.2-handle, 2.3-base. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely further describe the technical solutions in the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Embodiment 1:

[0022] like Figure 1-Figure 2 As shown, a device for cleaning the caps of plastic sample bottles comprises a box body 2 and a cleaning mechanism 1. The cleaning mechanism 1 is installed inside the box body 2. The box body 2 is provided with an upper cover 2.1 and a base 2.3. The upper cover 2.1 is hinged to the upper part of the box body 2 by hinges. The upper cover 2.1 is provided with a handle 2.2. The bottom of the box body 2 is provided with four bases 2.3.

[0023] The cleaning mechanism 1 is provided with a cleaning cylinder 1.1, a rotating cylinder 1.2, a cleaning cloth strip 1.3, a cleaning nozzle 1.4, a rotating shaft 1.5, a motor 1.6 and a water outlet 1.12. The cleaning cylinder 1.1 is fixed inside the box body 2. Four groups of rotating cylinders 1.2 are installed inside the cleaning cylinder 1.1. A plurality of cleaning cloth strips 1.3 are fixed on the rotating cylinder 1.2. The rotating cylinder 1.2 drives the cleaning cloth strips 1.3 to swing and clean the bottle cap. Eight groups of cleaning nozzles 1.4 are installed inside the cleaning cylinder 1.1.

[0024] The rotating drum 1.2 is fixedly connected to the rotating shaft 1.5, the middle part of the rotating shaft 1.5 is rotatably connected to the bearing 1.10, the outer ring of the bearing 1.10 is fixed to the bottom of the cleaning drum 1.1, the bottom of the rotating shaft 1.5 is rotatably connected to the bearing seat 1.11, and the bearing seat 1.11 is fixed to the inner bottom of the box body 2.

[0025] The middle part of the rotating shaft 1.5 is fixedly connected to a driven gear 1.9, and the four driven gears 1.9 are meshed with the same toothed belt 1.8, and the toothed belt 1.8 is meshed with a driving gear 1.7. The driving gear 1.7 is installed on the motor shaft of a motor 1.6, and the motor 1.6 is fixed to the inner bottom of the box body 2. The motor 1.6 drives the four rotating drums 1.2 to rotate simultaneously in the same direction.

[0026] The driving gear 1.7 and the four driven gears 1.9 are arranged in a "1-2-2" formation (the five pointed positions of a five-pointed star), and the driving gear 1.7 is located in the middle of the front side of the two driven gears 1.9 on the same side, so that the toothed belt 1.8 is in a taut state, ensuring that the four driven gears 1.9 rotate synchronously.

[0027] There are eight cleaning nozzles 1.4 in total, with two cleaning nozzles 1.4 respectively arranged in each direction, front, back, left and right. The height of the cleaning nozzles 1.4 is higher than that of the drum 1.2, and the rear of the cleaning nozzles 1.4 is connected to the same water pump through a high-pressure water pipe.

[0028] The bottom of the cleaning cylinder 1.1 is inclined, and a water outlet 1.12 is provided at the bottom of the cleaning cylinder 1.1. The water outlet 1.12 is connected to a water outlet pipe 1.13, and the water outlet pipe 1.13 discharges the cleaning water sprayed by the cleaning nozzle 1.4.

[0029] A detachable bottom plate is also provided at the bottom of the box body 2 , and ventilation holes are provided on the detachable bottom plate. The ventilation holes dissipate heat for the motor 1 . 6 and discharge water that leaks into the box body 2 at the same time.

[0030] Embodiment 2: Specific implementation process of the device for cleaning the cap of the plastic sample bottle using the structural form of embodiment 1:

[0031] 1. The inner cylinder (cleaning cylinder 1.1) of the device is circular, and has 4 vertical brush structures inside. The brushes are cleaning cloth strips 1.3. The cleaning cloth strips 1.3 are soft and have a certain weight after being filled with water. They can easily drive the bottle caps to flip and can brush the bottle caps. The switch of the motor 1.6 is located outside the box 2. After the motor switch is turned on, the drum 1.2 rotates clockwise.

[0032] 2. High-pressure water guns (cleaning nozzles 1.4) are installed on the front, back, left and right sides, and the power source is an external pneumatic high-pressure water pump.

[0033] 3. A water outlet pipe 1.13 is provided at the bottom.

[0034] The present utility model is not limited to the above-mentioned implementation modes, and anyone should be aware of the structural changes made under the inspiration of the present utility model. Any technical solutions that are the same or similar to the present utility model fall within the protection scope of the present utility model.

[0035] The technology, shape and structure parts not described in detail in the present invention are all known technologies.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for cleaning the caps of plastic sample bottles, characterized in that: The utility model comprises a box body and a cleaning mechanism, wherein the cleaning mechanism is installed inside the box body, the cleaning mechanism is provided with a cleaning cylinder, a rotating cylinder and a cleaning nozzle, the cleaning cylinder is fixed inside the box body, four groups of rotating cylinders are installed inside the cleaning cylinder, a plurality of cleaning cloth strips are fixed on the rotating cylinder, the rotating cylinder drives the cleaning cloth strips to swing and clean the bottle cap, and a plurality of cleaning nozzles are installed inside the cleaning cylinder.

2. The device for cleaning the caps of plastic sample bottles according to claim 1, characterized in that: The rotating drum is fixedly connected to the rotating shaft, the middle part of the rotating shaft is rotatably connected to the bearing, the outer ring of the bearing is fixed to the bottom of the cleaning drum, the bottom of the rotating shaft is rotatably connected to the bearing seat, and the bearing seat is fixed to the bottom of the inner side of the box body.

3. The device for cleaning the caps of plastic sample bottles according to claim 2, characterized in that: The middle of the rotating shaft is fixedly connected to a driven gear, and the four driven gears are meshed with the same toothed belt, which is meshed with a driving gear. The driving gear is installed on the motor shaft of the motor, and the motor is fixed at the bottom of the inner side of the box body. The motor drives the four rotating drums to rotate in the same direction at the same time.

4. The device for cleaning the caps of plastic sample bottles according to claim 3, characterized in that: The driving gear and the four driven gears are arranged in a "1-2-2" formation, and the driving gear is located in the middle of the front side of the two driven gears on the same side.

5. The device for cleaning the caps of plastic sample bottles according to claim 1, characterized in that: There are eight cleaning nozzles in total. The height of the cleaning nozzles is higher than the height of the drum. The rear of the cleaning nozzles is connected to a water pump through a high-pressure water pipe.

6. The device for cleaning the caps of plastic sample bottles according to claim 1, characterized in that: The bottom of the cleaning cylinder is inclined, and a water outlet is arranged at the bottom of the cleaning cylinder. The water outlet is connected to a water outlet pipe, and the water outlet pipe discharges the cleaning water sprayed by the cleaning nozzle.

7. The device for cleaning the caps of plastic sample bottles according to claim 1, characterized in that: The box body is provided with an upper cover and a base, the upper cover is hinged to the upper part of the box body through hinges, a handle is provided on the upper cover, and the bottom of the box body is provided with a base.