Malt processing and cleaning device for beer production
By designing a malt processing and cleaning device for beer production, using components such as sink, filter frame and spray head, efficient cleaning of malt is achieved, solving the problem of difficulty in removing fine impurities by manual operation, improving cleaning efficiency and saving water.
Patent Information
- Application Number
- CN202420486656.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-13
AI Technical Summary
In beer production, it is difficult to effectively remove fine impurities during the cleaning process of malt, resulting in low cleaning efficiency.
A malt processing and cleaning device for beer production is designed, including a sink, water inlet pipe, filter frame, filter plate, chain conveyor, spray head and transfer box, and impurities are removed through the steps of water splashing, filtration and secondary cleaning. And use the rotating plate and filter ring to separate and intercept fine impurities to reduce the difficulty of manual selection.
It improves the malt cleaning efficiency, reduces the difficulty of manual cleaning, ensures high malt integrity, and saves water through the circulating pump.
Smart Images
Figure CN222198103U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of beer production equipment, in particular to a malt processing and cleaning device for beer production. Background Art
[0002] Malt, a traditional Chinese medicine, is mostly grown in the northern region. It is a processed product of the mature fruit of the grass plant barley that is germinated and dried. After the wheat grains are soaked in water, they are maintained at a suitable temperature and humidity. When the young shoots grow to about five centimeters, they are dried in the sun or at a low temperature. It is the main raw material for making beer.
[0003] In the process of processing malt in beer production, it needs to be cleaned first, usually directly with water, and the malt is separated from impurities manually. These impurities are varied, and large impurities can be picked out quickly manually, but some small impurities are difficult to pick out manually and the efficiency is low.
[0004] Therefore, it is necessary to provide a malt processing and cleaning device for beer production to solve the above technical problems. Utility Model Content
[0005] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a malt processing and cleaning device for beer production, which can reduce the difficulty of manual cleaning of malt and thus improve the malt cleaning efficiency.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0007] The malt processing and cleaning device for beer production comprises: a water tank, a plurality of water inlet pipes are installed at the bottom end of the water tank, the water inlet pipes replenish water in the water tank from bottom to top, the water splashes at the mouth of the water inlet pipe will flip and flush the malt, so that the malt is separated from the impurities, the impurities with large density will sink to the bottom, and the small impurities will be separated from the malt and float on the water surface, a filter frame is installed in the middle of the water tank, the filter frame rotates on a vertical plane along its rotation axis, the filter frame presses the malt below the water surface when rotating, and the fine impurities pass through the filter frame, a filter plate is provided on one side of the filter frame, the fine impurities floating in the filter frame will be intercepted by the filter plate when moving with the water flow, so that the fine impurities stay on the filter plate, which is convenient for centralized cleaning, a chain conveyor is installed in the water tank, a belt conveyor is installed at the lower end of the chain conveyor, a plurality of spray heads are provided above the chain conveyor, the spray heads are installed on the mounting frame of the chain conveyor, and a transfer box is provided on one side of the belt conveyor.
[0008] Preferably, the filter frame comprises a vertical rotating plate, on which an annular filter ring is mounted, and the width of the filter ring is adapted to the inner width of the water tank.
[0009] Preferably, the filter plate comprises a bottom plate, the bottom of the bottom plate is arc-shaped, a filter screen is installed on one side of the top of the bottom plate, and the bottom plate is arranged between the rotating plate and the inner wall of the water tank.
[0010] Preferably, a cutting edge is provided at the front end of the bottom plate, and the cutting edge fits the inner wall of the filter ring.
[0011] Preferably, the rotating plate is mounted on a triangular fixing frame, a driving motor is mounted on one end of the fixing frame, an output shaft of the driving motor is connected to a rotating shaft of the rotating plate, and a reinforcing rib is mounted on one side of the rotating plate.
[0012] Preferably, a sedimentation tank is provided on one side of the water tank, the sedimentation tank is connected to the water tank and the water inlet pipe, a circulating pump is installed between the water inlet pipe and the sedimentation tank, the water outlet of the sedimentation tank is connected to the circulating pump, and the water inlet of the sedimentation tank is connected to the water outlet pipe on the right side of the water tank.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] (1) The utility model is provided with a water tank, a water inlet pipe, a filter frame, a filter plate, a chain conveyor, a spray head, a belt conveyor and a transfer box, so as to flush, filter, re-clean, transfer and collect the malt, remove the impurities with high density such as dust and stones and fine impurities on the malt, facilitate manual selection of large impurities therein, reduce the difficulty of manual cleaning of the malt, and thus improve the malt cleaning efficiency. Compared with the mechanical stirring and cleaning operation, the device causes less damage to the malt, and the malt integrity is high;
[0015] (2) The utility model can separate malt from floating fine impurities by providing a filter frame including a rotating plate and a filter ring;
[0016] (3) The utility model can intercept and concentrate floating fine impurities by providing a filter plate including a bottom plate and a filter screen, making subsequent cleaning easier;
[0017] (4) The utility model provides a cutting edge at the front end of the bottom plate, so that the inner wall of the filter ring can be cleaned, which is convenient for maintenance of the filter ring;
[0018] (5) The utility model can provide support and driving force for the rotating plate by setting a fixing frame, a driving motor and reinforcing ribs, and improve the structural strength of the rotating plate and extend its service life;
[0019] (6) The utility model can recycle sewage and save water by setting up a sedimentation tank and a circulation pump. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1A structural schematic diagram of a malt processing and cleaning device for beer production provided by the utility model from one perspective;
[0021] Figure 2 for Figure 1 The schematic structural diagram of the malt processing and cleaning device for beer production from another perspective is shown;
[0022] Figure 3 for Figure 1 The structural schematic diagram of the filter frame in the malt processing and cleaning device for beer production is shown;
[0023] Figure 4 for Figure 1 The schematic diagram of the structure of the filter plate in the malt processing and cleaning device for beer production is shown.
[0024] Among them, the names corresponding to the figure numbers are: 1-water tank, 2-water inlet pipe, 3-filter frame, 4-filter plate, 5-chain conveyor, 6-sprinkler head, 7-belt conveyor, 8-transfer box, 9-rotating plate, 10-filter ring, 11-bottom plate, 12-filter net, 13-blade edge, 14-fixed frame, 15-drive motor, 16-reinforcement rib, 17-sedimentation tank, 18-circulation pump. DETAILED DESCRIPTION
[0025] The present invention is further described below in conjunction with the accompanying drawings and embodiments. The present invention includes but is not limited to the following embodiments.
[0026] Embodiment 1:
[0027] like Figure 1-4As shown, the malt processing and cleaning device for beer production provided by the utility model comprises: a water tank 1, a plurality of water inlet pipes 2 are installed at the bottom of the water tank 1, the water inlet pipes 2 replenish water in the water tank 1 from bottom to top, the water splash at the mouth of the water inlet pipe 2 will turn over and wash the malt, so that the malt is separated from the impurities, the impurities with large density will sink to the bottom, and the small impurities will be separated from the malt and float on the water surface, and a filter frame 3 is installed in the middle of the water tank 1, and the filter frame 3 rotates on the vertical plane along its rotation axis, and the filter frame 3 presses the malt into the water when rotating. Below the water surface, tiny impurities pass through the filter frame 3. A filter plate 4 is provided on one side of the filter frame 3. When the tiny impurities floating in the filter frame 3 move with the water flow, they will be intercepted by the filter plate 4, so that the tiny impurities stay on the filter plate 4, which is convenient for centralized cleaning. A chain conveyor 5 is installed in the water tank 1. A belt conveyor 7 is installed at the lower end of the chain conveyor 5. A plurality of spray heads 6 are provided above the chain conveyor 5. The spray heads 6 are installed on the mounting frame of the chain conveyor 5. A transfer box is provided on one side of the belt conveyor 7. 8. When in use, malt is put in from the left side of the water tank 1, and the water splash at the mouth of the water inlet pipe 2 will stir and wash the malt, so that the malt is separated from the impurities, and the impurities with large density will sink to the bottom, and the small impurities will be separated from the malt and float on the water surface. The dust on the malt will merge into the water, and the malt moves with the water flow. The filter frame 3 presses the malt below the water surface when rotating, and the fine impurities pass through the filter frame 3. A filter plate 4 is provided on one side of the filter frame 3. The fine impurities floating in the filter frame 3 will be intercepted by the filter plate 4 when moving with the water flow, so that the fine impurities Small impurities stay on the filter plate 4, which is convenient for centralized cleaning. The malt is conveyed to the belt conveyor 7 via the inclined chain conveyor 5, and finally enters the transfer box 8. When the malt is transported on the chain conveyor 5, the spray head 6 sprays clean water to perform secondary cleaning on the malt, flushing the impurities remaining on the malt to make the malt cleaner. When the malt is transported on the belt conveyor 6, large impurities on the malt can be manually selected. Through the above method, the difficulty of manually selecting impurities in the malt can be greatly reduced, and the malt cleaning efficiency can be improved.
[0028] By arranging a water tank 1, a water inlet pipe 2, a filter frame 3, a filter plate 4, a chain conveyor 5, a spray head 6, a belt conveyor 7 and a transfer box 8, the malt can be flushed, filtered, secondary cleaned, transferred and collected, and the dust, stones and other high-density impurities and fine impurities on the malt can be removed, so that it is convenient for manual selection of large impurities, the difficulty of manual cleaning of the malt is reduced, and the malt cleaning efficiency is improved. Compared with the mechanical stirring and cleaning operation, the device causes less damage to the malt and the malt integrity is high.
[0029] Embodiment 2:
[0030] like Figure 1 and Figure 3As shown, the filter frame 3 includes a vertical rotating plate 9, on which a ring-shaped filter ring 10 is installed. The width of the filter ring 10 is adapted to the inner width of the water tank 1. When in use, the filter ring 10 rotates in a vertical plane along with the rotating plate 9. When the filter ring 10 rotates, the passing malt will be pressed below the water surface, and the fine impurities on the water surface will pass through the small holes on the filter ring 10 and continue to float on the water surface.
[0031] By providing the filter frame 3 including the rotating plate 9 and the filter ring 10, the malt can be separated from the floating fine impurities.
[0032] Embodiment 3:
[0033] like Figure 1 and Figure 4 As shown, the filter plate 4 includes a bottom plate 11 connected to the inner wall of the water tank 1, the bottom of the bottom plate 11 is arc-shaped, and a filter screen 12 is installed on one side of the top of the bottom plate 11. The bottom plate 11 is arranged between the rotating plate 9 and the inner wall of the water tank 1. When in use, the bottom of the bottom plate 11 fits the inner side of the filter ring 10, and at least half of the filter screen 12 leaks out of the water surface. When the fine impurities floating in the filter frame 3 pass through the filter plate 4, they will be blocked by the filter screen 12, so that the impurities stay on the bottom plate 11 and accumulate. When a certain amount is accumulated, they can be cleaned centrally.
[0034] By providing the filter plate 4 including the bottom plate 11 and the filter net 12, the floating fine impurities can be intercepted and concentrated, which is convenient for subsequent cleaning.
[0035] Embodiment 4:
[0036] like Figure 4 As shown, the front end of the bottom plate 11 is provided with a cutting edge 13, and the cutting edge 13 fits the inner wall of the filter ring 10. When in use, when the filter ring 10 rotates, the cutting edge 13 cleans the inner wall of the filter ring 10, so that the sludge accumulated on the filter ring 10 can be scraped off, so that the filter ring 10 remains clean.
[0037] By providing a cutting edge 13 at the front end of the bottom plate 11 , the inner wall of the filter ring 10 can be cleaned, making it convenient to maintain the filter ring 10 .
[0038] Embodiment 5:
[0039] like Figure 2 As shown, the rotating plate 9 is installed on a triangular fixed frame 14, a driving motor 15 is installed at one end of the fixed frame 14, the output shaft of the driving motor 15 is connected to the rotating shaft of the rotating plate 9, and a reinforcing rib 16 is installed on one side of the rotating plate 9. When in use, the reinforcing rib 16 strengthens the structural strength of the rotating plate 9, the driving motor 15 drives the rotating plate 9 to rotate, and the fixed frame 14 supports the rotating plate 14.
[0040] By providing the fixing frame 14, the driving motor 15 and the reinforcing ribs 16, support and driving force can be provided to the rotating plate 9, and the structural strength of the rotating plate 9 can be improved, thereby extending its service life.
[0041] Embodiment 6:
[0042] like Figure 1-2 As shown, a sedimentation tank 17 is provided on one side of the water tank 1, and the sedimentation tank 17 is connected to the water tank 1 and the water inlet pipe 2. A circulating pump 18 is installed between the water inlet pipe 2 and the sedimentation tank 17, and the water outlet of the sedimentation tank is connected to the circulating pump 18. The water inlet of the sedimentation tank 17 is connected to the water outlet pipe on the right side of the water tank 1. When in use, the sewage in the water tank 1 is discharged into the sedimentation tank 17 for sedimentation, and the clean water is pumped back to the water tank 1 through the circulating pump 18 for recycling.
[0043] By providing the sedimentation tank 17 and the circulation pump 18, the sewage can be recycled, thus playing the role of saving water.
[0044] When in use, malt is put in from the left side of the water tank 1, and the water splash at the mouth of the water inlet pipe 2 will stir and flush the malt to separate the malt from the impurities. The impurities with large density will sink to the bottom, and the small impurities will be separated from the malt and float on the water surface. The dust on the malt will merge into the water. The malt moves with the water flow, and the filter frame 3 presses the malt below the water surface when rotating, and the fine impurities pass through the filter frame 3. A filter plate 4 is provided on one side of the filter frame 3. The fine impurities floating in the filter frame 3 will be intercepted by the filter plate 4 when moving with the water flow, so that the fine impurities stay on the filter plate 4, which is convenient for centralized cleaning. The malt is conveyed to the belt conveyor 7 via the inclined chain conveyor 5, and finally enters the transfer box 8. When the malt is transported on the chain conveyor 5, the spray head 6 sprays clean water to perform secondary cleaning on the malt, flushing the impurities remaining on the malt to make the malt cleaner. When the malt is transported on the belt conveyor 6, large impurities on the malt can be manually selected. Through the above method, the difficulty of manually selecting impurities in the malt can be greatly reduced, and the malt cleaning efficiency can be improved. Compared with the mechanical stirring and cleaning operation, the device has less damage to the malt and the malt has high integrity.
[0045] The above embodiment is only one of the preferred implementation modes of the present utility model and should not be used to limit the protection scope of the present utility model. Any changes or modifications that are made to the main design concept and spirit of the present utility model without any substantive significance, as long as the technical problems solved are still consistent with the present utility model, should be included in the protection scope of the present utility model.
Claims
1. A malt processing and cleaning device for beer production, characterized in that: include: A water tank, wherein a plurality of water inlet pipes are installed at the bottom end of the water tank, a filter frame is installed in the middle of the water tank, a filter plate is provided on one side of the filter frame, a chain conveyor is installed on one side of the water tank, a belt conveyor is installed at the lower end of the chain conveyor, a plurality of spray heads are provided above the chain conveyor, and a transfer box is provided on one side of the belt conveyor.
2. A malt processing and cleaning device for beer production according to claim 1, characterized in that: The filter frame comprises a vertical rotating plate, and an annular filter ring is installed on the rotating plate.
3. A malt processing and cleaning device for beer production according to claim 1, characterized in that: The filter plate comprises a bottom plate, and a filter net is installed on one side of the bottom plate.
4. A malt processing and cleaning device for beer production according to claim 3, characterized in that: One end of the bottom plate is provided with a cutting edge.
5. A malt processing and cleaning device for beer production according to claim 2, characterized in that: The rotating plate is mounted on a fixing frame, a driving motor is mounted on one end of the fixing frame, and a reinforcing rib is mounted on one side of the rotating plate.
6. A malt processing and cleaning device for beer production according to claim 1, characterized in that: A sedimentation tank is provided on one side of the water tank, and a circulation pump is installed between the water inlet pipe and the sedimentation tank.