Material collecting device of progressive die

Through the cooperation of spiral guide rails and lifting mechanisms, the smooth fall of materials in the continuous mold processing device is achieved, and the problem of damage caused by direct blanking of finished products is solved, space is saved, and production efficiency and device deployment utilization is improved.

CN222198682UInactive Publication Date: 2024-12-20CHONGQING ZHONGDECHENG MOULD CO LTD
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Patent Information

Application Number
CN202420912278.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

After the finished product or waste is discharged, if the existing continuous mold processing device does not set up a slope, it may cause damage to the finished product. If the slope is set up, it will occupy additional space, affecting production efficiency and product quality.

Method used

Design a material collection device including a spiral guide rail and a lifting mechanism, guides the material into the aggregate barrel through the spiral guide rail, and realizes the smooth drop of the material with the lifting mechanism, utilizes vertical space to avoid damage caused by direct blanking, and passes elastic buffering. Pads and rectangular channels simplify material removal.

Benefits of technology

The smooth and slow material falls are achieved, deformation, damage or fracture is avoided, space is saved, and production efficiency and device deployment utilization is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material receiving device of a progressive die, and relates to the technical field of progressive die processing. The device comprises a bearing plate, a material collecting barrel is fixedly arranged on one side of the top of the bearing plate, the back face of the material collecting barrel is communicated with a mounting bin, and a rectangular channel is formed in the front face of the material collecting barrel; the supporting rod is fixedly arranged on the other side of the top of the bearing plate, a spiral guide rail is fixedly arranged on the upper side of the supporting rod, and the bottom end of the spiral guide rail is connected with a material collecting barrel; the tray is arranged in the material collecting barrel in a sliding mode, and the lifting mechanism is arranged in the mounting bin and used for driving the tray to move up and down. Through cooperation of the spiral guide rail and the lifting mechanism, the vertical space is fully utilized, stable and slow falling of metal materials is achieved, deformation, damage or breakage caused by direct falling is avoided, and meanwhile the situation that a slope needs to be additionally arranged or the ground space is occupied is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of continuous die processing equipment, in particular to a material receiving device for a continuous die. Background Art

[0002] In the field of metal processing, continuous die processing is an efficient and precise production method, which is widely used in stamping, shearing and forming processes. The continuous die processing device realizes high-efficiency and high-precision metal parts production through automated feeding, positioning and processing. However, in the actual production process, the discharge port of the continuous die processing device is usually located at a certain height to facilitate subsequent processes.

[0003] A common problem faced by existing continuous die processing devices is how to deal with the finished products output from the discharge port. If a gentle slope is set to guide the finished products or waste materials out of the working area, although the finished products or waste materials can be protected from damage, this will increase the floor space of the entire device. On the other hand, if no slope is set and the finished products are allowed to fall directly from a high place, although space is saved, this may cause damage to the finished products, especially for those finished products with high precision requirements or brittle materials. Direct falling may cause deformation, damage or even breakage, affecting product quality and increasing production costs. Therefore, we propose a continuous die receiving device to solve the above problems. Utility Model Content

[0004] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0005] A material receiving device for a continuous die, comprising:

[0006] A carrying plate, a material collecting barrel is fixedly arranged on one side of the top of the carrying plate, the back side of the material collecting barrel is connected with a mounting bin, and the front side of the material collecting barrel is configured with a rectangular channel;

[0007] A support rod is fixedly arranged on the other side of the top of the bearing plate, a spiral guide rail is fixedly arranged on the upper side of the support rod, and the bottom end of the spiral guide rail is connected with the collecting barrel;

[0008] A lifting mechanism and a tray, wherein the tray is slidably arranged inside the collecting barrel, and the lifting mechanism is arranged inside the installation bin and is used to drive the tray to move up and down.

[0009] Furthermore, the lifting mechanism includes a threaded rod rotatably connected between the top wall and the inner bottom wall of the installation bin, a servo motor is installed on the top of the installation bin, the output shaft of the servo motor passes through the top wall of the installation bin and is connected to the threaded rod, a movable block is threadedly connected to the surface of the threaded rod, the movable block is slidably connected to the inner wall of the installation bin, and one side of the tray is connected to the movable block.

[0010] Furthermore, a limiting column is fixedly provided in the middle of the bottom surface of the tray, and a pressure sensor is installed in the middle of the inner bottom wall of the collecting barrel.

[0011] Furthermore, a buffer pad is arranged on the top of the tray, and the buffer pad is an elastic rubber pad.

[0012] Furthermore, an arc-shaped notch is configured on one side of the tray close to the rectangular channel.

[0013] The beneficial effects of the utility model are as follows:

[0014] 1. The utility model makes full use of the vertical space through the cooperation of the spiral guide rail and the lifting mechanism, realizes the smooth and slow falling of the metal material, avoids the deformation, damage or breakage caused by direct falling, and avoids the need to set up an additional slope or occupy ground space. The vertical lifting design allows the device to be deployed in a smaller place, thereby saving valuable production space and improving production efficiency and utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a top view schematic diagram of the utility model;

[0017] Figure 3 This utility model Figure 2 Schematic diagram of the cross-section along the AA direction.

[0018] Figure numerals: 1. load-bearing plate; 2. collecting barrel; 201. rectangular channel; 3. mounting bin; 4. support rod; 5. spiral guide rail; 6. lifting mechanism; 601. threaded rod; 602. servo motor; 603. movable block; 7. tray; 701. arc-shaped notch; 8. limit column; 9. pressure sensor; 10. buffer pad. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model.

[0020] The present application provides a continuous die material receiving device, which is mainly used to solve the problem that in the prior art, if a gentle slope is set to guide the finished product or waste to leave the working area, although the finished product or waste can be protected from damage, this will increase the floor space of the entire device. On the other hand, if no slope is set, the finished product is allowed to fall directly from a high place, although space is saved, this may cause damage to the finished product, especially for those finished products with high precision requirements or brittle materials, direct falling may cause deformation, damage or even breakage, affecting product quality and increasing production costs. The following technical solutions are provided, which will be combined with Figure 1-Figure 3 Make a detailed description:

[0021] A material receiving device for a continuous die, comprising:

[0022] A loading plate 1, a collecting barrel 2 is fixedly arranged on one side of the top of the loading plate 1, the back of the collecting barrel 2 is connected to a mounting bin 3, and a rectangular channel 201 is constructed on the front of the collecting barrel 2;

[0023] The support rod 4 is fixedly arranged on the other side of the top of the bearing plate 1. A spiral guide rail 5 is fixedly arranged on the upper side of the support rod 4. The bottom end of the spiral guide rail 5 is connected with the collecting barrel 2.

[0024] The lifting mechanism 6 and the tray 7 are slidingly arranged inside the collecting barrel 2. The lifting mechanism 6 is arranged inside the installation bin 3 and is used to drive the tray 7 to move up and down.

[0025] The specific working process and principle of the material receiving device of the continuous mold are as follows:

[0026] When the material (mainly disc type in the present invention) is processed, it first falls into the upper port of the spiral guide rail 5. With the guidance of the spiral guide rail 5, the material gradually slides downward to the upper port of the collecting barrel 2. In the initial state, the tray 7 is at the top, ready to catch the fallen material. When the material begins to fall into the collecting barrel 2, the lifting mechanism 6 is started and the tray 7 begins to move downward. The downward movement of the tray 7 matches the falling speed of the material to ensure that the material can fall smoothly on the tray 7. Each time a material is caught, the tray 7 will drop slightly to leave space for the next material until a group of materials is received. The staff can take the material out from the rectangular channel 201. The material receiving device of the continuous mold fully utilizes the vertical space through the cooperation of the spiral guide rail 5 and the lifting mechanism 6, realizes the smooth and slow falling of the metal material, avoids deformation, damage or fracture caused by direct falling, and avoids the need to set up an additional slope or occupy ground space. This vertical lifting design allows the device to be deployed in a smaller place, thereby saving valuable production space and improving production efficiency and utilization.

[0027] like Figure 3As shown, in some embodiments, the lifting mechanism 6 includes a threaded rod 601 rotatably connected between the inner top wall and the inner bottom wall of the installation bin 3, a servo motor 602 is installed on the top of the installation bin 3, the output shaft of the servo motor 602 passes through the top wall of the installation bin 3 and is connected to the threaded rod 601, a movable block 603 is threadedly connected to the surface of the threaded rod 601, the movable block 603 is slidably connected to the inner wall of the installation bin 3, and one side of the tray 7 is connected to the movable block 603. More specifically, when the material starts to fall into the collecting barrel 2, the servo motor 602 is started, driving the threaded rod 601 to start rotating, and the material starts to fall into the collecting barrel 2. The threads on the surface of the threaded rod 601 are threadedly connected to the movable block 603. The rotation of the threaded rod 601 causes the movable block 603 to move vertically along the threaded rod 601. The movable block 603 is connected to one side of the tray 7, so the up and down movement of the movable block 603 is directly converted into the vertical movement of the tray 7. As the tray 7 moves downward, it can catch the materials sliding down from the spiral guide rail 5. When the tray 7 accumulates a certain amount of materials or reaches a certain time interval according to a preset program, the servo motor 602 rotates in the opposite direction, causing the tray 7 to move upward to the top, ready to receive the next group of materials.

[0028] like Figure 1 As shown, in some embodiments, a limit column 8 is fixedly provided in the middle of the bottom surface of the tray 7, and a pressure sensor 9 is installed in the middle of the inner bottom wall of the collecting barrel 2. More specifically, when the limit column 8 contacts the pressure sensor 9, the control system can adjust the working state of the lifting mechanism 6 in time after receiving the signal from the pressure sensor 9.

[0029] like Figure 1 As shown, in some embodiments, a buffer pad 10 is provided on the top of the tray 7, and the buffer pad 10 is an elastic rubber pad. More specifically, when the material falls onto the tray 7, the elastic rubber pad can effectively absorb the impact force of the material and reduce the damage or deformation that may be caused by the material falling directly on the hard surface.

[0030] like Figure 1 As shown, in some embodiments, a side of the tray 7 close to the rectangular channel 201 is constructed with an arc-shaped notch 701. More specifically, the arc-shaped notch 701 provides an opening for easy grasping and manipulation of materials, so that workers can more conveniently intervene with their hands when transferring materials, thereby improving the efficiency and convenience of material transfer.

[0031] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A material receiving device for a continuous die, characterized in that: include: A carrying plate (1), wherein a material collecting barrel (2) is fixedly provided on one side of the top of the carrying plate (1), the back side of the material collecting barrel (2) is connected to a mounting bin (3), and the front side of the material collecting barrel (2) is configured with a rectangular channel (201); A support rod (4) is fixedly mounted on the other side of the top of the support plate (1); a spiral guide rail (5) is fixedly mounted on the upper side of the support rod (4); and the bottom end of the spiral guide rail (5) is connected to the collecting barrel (2); A lifting mechanism (6) and a tray (7), wherein the tray (7) is slidably arranged inside the collecting barrel (2), and the lifting mechanism (6) is arranged inside the installation bin (3) and is used to drive the tray (7) to move up and down.

2. A material receiving device for a continuous mold according to claim 1, characterized in that: The lifting mechanism (6) comprises a threaded rod (601) rotatably connected between the inner top wall and the inner bottom wall of the installation bin (3); a servo motor (602) is installed on the top of the installation bin (3); an output shaft of the servo motor (602) passes through the top wall of the installation bin (3) and is connected to the threaded rod (601); a movable block (603) is threadedly connected to the surface of the threaded rod (601); the movable block (603) is slidably connected to the inner wall of the installation bin (3); and one side of the tray (7) is connected to the movable block (603).

3. A material receiving device for a continuous mold according to claim 1, characterized in that: A limiting column (8) is fixedly arranged in the middle of the bottom surface of the tray (7), and a pressure sensor (9) is installed in the middle of the inner bottom wall of the collecting barrel (2).

4. A material receiving device for a continuous mold according to claim 1, characterized in that: A buffer pad (10) is provided on the top of the tray (7), and the buffer pad (10) is an elastic rubber pad.

5. The material collecting device of a continuous mold according to claim 1, characterized in that: A side of the tray (7) close to the rectangular channel (201) is configured with an arc-shaped notch (701).