Automatic equipment for producing spring wire
By using motors, round rods, reciprocating screws, moving blocks, pressing rollers and balls in automated equipment for producing spring wires, the automatic uniform winding and fixing of wires is achieved, and the problem of loose wires in the existing technology is solved. , improves productivity and practicality.
Patent Information
- Application Number
- CN202420741845.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The prior art fails to effectively fix the wire after winding is completed, resulting in loose wire and requires manual fixation, which reduces production efficiency and practicality.
An automated device including a driving component and a winding component is designed to achieve uniform winding and automatic fixation of the wire through components such as motors, round rods, reciprocating screws, moving blocks, pressing rollers and clamping balls. The motor drives the round rod and the reciprocating screw rod. The reciprocating screw drives the moving block and the pressing roller. The pressing roller presses the wire into the clamp ball, and the clamp ball fixes the wire to ensure that the wire is automatically fixed after being wound.
The automatic uniform winding and fixing of wires is achieved, production efficiency is improved, manual operation time is reduced, and the practicality of the equipment is enhanced.
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Figure CN222198717U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spring wire production, in particular to automated equipment for producing spring wires. Background Art
[0002] The application number is CN202223454189.0, which is an automated equipment for producing spring wires, including a workbench, a U-shaped seat is fixedly installed in the middle of the top of the workbench, a slide groove is opened on the side of the inner wall of the U-shaped seat, a slider is slidably connected inside the slide groove, a screw rod is rotatably connected on both sides of the inner wall of the slide groove, the screw rod is threadedly connected to the middle of the slider, and a wire feeding seat is fixedly installed on the front of the slider. The utility model drives the screw rod to rotate through the installed servo motor, and drives the wire feeding seat to reciprocate and feed the wire through the rotation of the screw rod, so that the produced spring wire can be evenly distributed on the surface of the winding reel, replacing the traditional manual winding, which affects the production efficiency of the spring box. One end of the winding reel is sleeved inside the shaft seat, and the shaft seat is controlled to expand and contract by the cooperation of the threaded push rod and the reset spring. When the winding reel is completed, it is convenient to replace the winding reel, which improves the processing efficiency of the winding.
[0003] Although the above technology facilitates the replacement of the winding reel and improves the winding processing efficiency, the wire is not fixed after the winding is completed, which will cause the wire to become loose and require manual fixation, which is time-consuming and labor-intensive, reducing practicality and work efficiency. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an automated device for producing spring wires.
[0005] The embodiment of the utility model provides an automated device for producing a spring wire, comprising:
[0006] A base, on which a first support plate and a second support plate are fixedly arranged in parallel, and a driving assembly is arranged between the first support plate and the second support plate;
[0007] The winding assembly comprises a winding column, a rectangular column and a rotating column, a sliding groove is provided on the second support plate, the winding column is slidably arranged in the sliding groove, the rectangular column is fixedly arranged on one side of the winding column, the rotating column passes through the first support plate and is rotatably arranged, a rectangular groove is provided on the inner side of the rotating column, the rectangular column extends into the rectangular groove and is slidably arranged, both ends of the winding column are provided with clamping grooves, and clamping balls are fixedly arranged on the inner walls of both sides of the two clamping grooves, and the four clamping balls are all arranged in a hemispherical shape.
[0008] Furthermore, the driving assembly includes a motor, a round rod, a reciprocating screw, a moving block and two pressure rollers, the motor is fixedly mounted on a base, the round rod is fixedly arranged on an output shaft of the motor, a transmission assembly is arranged between the round rod and the rotating block, the round rod passes through a first support plate and is rotatably arranged, one end of the reciprocating screw is fixedly arranged on an inner side of the round rod, the other end of the reciprocating screw is rotatably arranged on an inner side of a second support plate, the reciprocating screw passes through a moving block, two side plates are fixedly arranged in parallel on the moving block, the two pressure rollers are both rotatably arranged in the two side plates, and the two pressure rollers are arranged in coordination.
[0009] Furthermore, the transmission assembly includes two pulleys and a transmission belt. The two pulleys are fixedly sleeved on the round rod and the rotating column respectively, and the transmission is transmitted between the two pulleys through the transmission belt.
[0010] Furthermore, a controller is fixedly mounted on the base, and the controller is electrically connected to the motor.
[0011] Furthermore, the moving block is slidably disposed against an upper surface of the base, and the moving block is matched with a reciprocating screw rod.
[0012] Furthermore, a magnetic block is fixedly disposed on the inner bottom of the rectangular groove, and the magnetic block is matched with the rectangular column.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. A reciprocating screw and a moving block are set. The motor can drive the round rod to rotate, the round rod can drive the reciprocating screw to rotate, the reciprocating screw can drive the moving block to move at a uniform speed, thereby driving the wire to move at a uniform speed. At the same time, the round rod can drive the rotating column to rotate through the transmission belt, and the rotating column can drive the winding column to rotate through the rectangular column, so that the wire can be evenly wound on the winding column without manual winding, thereby improving work efficiency.
[0015] 2. Two pressure rollers and four clamping balls are set. When the wire is wound into the clamping slot at one end, the wire can be squeezed by the two clamping balls on the same side under the pulling force of the two pressure rollers and clamped into the corresponding clamping slot. At the same time, the two clamping balls can hold the wire tightly and fix it, realizing automatic fixation of the wire and improving work efficiency.
[0016] In summary, the utility model is provided with a driving assembly and a winding assembly, which can drive the wire to move at a uniform speed and evenly wind the wire. At the same time, the wire can be automatically fixed after winding, which saves time and labor, improves work efficiency and increases practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1It is a three-dimensional diagram of an automated device for producing spring wires described in an embodiment of the utility model.
[0018] Figure 2 It is a stereoscopic diagram from different perspectives of an automated equipment for producing spring wires described in an embodiment of the utility model.
[0019] Figure 3 It is an automated equipment for producing spring wires described in the embodiment of the utility model Figure 1 Enlarged view of point A in the middle.
[0020] Figure 4 It is a three-dimensional diagram of a moving block in an automated device for producing spring wires described in an embodiment of the utility model.
[0021] In the above drawings: 1 base, 2 first support plate, 3 second support plate, 4 reciprocating screw, 5 round rod, 6 motor, 7 moving block, 8 side plate, 9 pressure roller, 10 winding column, 11 rectangular column, 12 rotating column, 13 rectangular groove, 14 card slot, 15 card ball, 16 pulley, 17 transmission belt, 18 controller. DETAILED DESCRIPTION
[0022] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0023] like Figure 1-Figure 4 As shown, the embodiment of the utility model provides an automated device for producing spring wires, including:
[0024] A base 1, a first support plate 2 and a second support plate 3 are fixedly arranged on the base 1 in parallel, a driving assembly is arranged between the first support plate 2 and the second support plate 3, the driving assembly includes a motor 6, a round rod 5, a reciprocating screw rod 4, a moving block 7 and two pressure rollers 9, the motor 6 is fixedly installed on the base 1, a controller 18 is fixedly installed on the base 1, the controller 18 is electrically connected to the motor 6, the controller 18 is a prior art, the controller 18 can automatically control the start and stop of the motor 6, when the motor 6 drives the moving block 7 to move to the end of either end through the reciprocating screw rod 4, the controller 18 can control the motor 6 to turn off, stop the moving block 7 from moving, and when the motor 6 is started again, the moving block 7 can be driven to move in the opposite direction through the reciprocating screw rod 4;
[0025] The round rod 5 is fixedly arranged on the output shaft of the motor 6, and the round rod 5 penetrates the first support plate 2 and is rotatably arranged. One end of the reciprocating screw rod 4 is fixedly arranged on the inner side of the round rod 5, and the other end of the reciprocating screw rod 4 is rotatably arranged on the inner side of the second support plate 3. The reciprocating screw rod 4 penetrates the moving block 7, and the moving block 7 is slidably arranged against the upper surface of the base 1, so that the moving block 7 can only slide on the upper surface of the base 1 and cannot rotate. The moving block 7 is matched with the reciprocating screw rod 4, so that the rotation of the reciprocating screw rod 4 can drive the moving block 7 to move back and forth. Two side plates 8 are fixedly arranged in parallel on the moving block 7, and two pressure rollers 9 are rotatably arranged in the two side plates 8, and the two pressure rollers 9 are matched.
[0026] The two pressing rollers 9 can press the wires tightly and guide them. Both ends of the two pressing rollers 9 are connected to the inner sides of the two side plates 8 by damping rotation, so that the wires can be wound after being tightened to ensure the winding effect. However, the damping force of the damping rotation is small, and the wires are only required to be stuck under the two clamping balls 15 in the clamping slot 14, without pulling and damaging the wires or pulling the wires out of the clamping slot 14.
[0027] The winding assembly includes a winding column 10, a rectangular column 11 and a rotating column 12. A sliding groove is provided on the second support plate 3. The winding column 10 is slidably set in the sliding groove. The sliding groove is arranged in an arc shape to facilitate the rotation of the winding column 10. The rectangular column 11 is fixedly set on one side of the winding column 10. The rotating column 12 penetrates the first support plate 2 and is rotatably set. A rectangular groove 13 is provided on the inner side of the rotating column 12. The rectangular column 11 extends into the rectangular groove 13 and is slidably set. The rectangular column 11 and the inner wall of the rectangular groove 13 are slidably set, so that the rectangular column 11 can only slide in the rectangular groove 13 and cannot rotate. A magnetic block is fixedly set on the inner bottom of the rectangular groove 13. The magnetic block is matched with the rectangular column 11. The rectangular column 11 is set to be made of metal material, so that the magnetic block can absorb the rectangular column 11, thereby fixing the winding column 10;
[0028] Both ends of the winding column 10 are provided with a card slot 14, and the two card slots 14 are both arranged in cooperation with the reciprocating screw rod 4. When the reciprocating screw rod 4 drives the wire to move to the end of either end, the wire can be just inserted into the card slot 14 on the same side. Card balls 15 are fixedly arranged on the inner walls of both sides of the two card slots 14. The four card balls 15 are all arranged in a hemispherical shape. The four card balls 15 are all set to non-slip rubber material. When the wire is inserted under the two card balls 15, the two card balls 15 can press the wire tightly to prevent the wire from sliding, thereby fixing the wire;
[0029] A transmission assembly is provided between the round rod 5 and the rotating column 12 , and the transmission assembly includes two pulleys 16 and a transmission belt 17 . The two pulleys 16 are fixedly sleeved on the round rod 5 and the rotating column 12 , respectively, and the transmission is transmitted between the two pulleys 16 through the transmission belt 17 .
[0030] The detailed working process of the utility model is as follows:
[0031] 1. When in use, the staff first passes the wire through the two pressure rollers 9, and then clamps the wire under the two clamping balls 15 in the clamping slot 14 on one side to fix the wire, and then starts the motor 6. The motor 6 drives the reciprocating screw rod 4 to rotate through the round rod 5. The reciprocating screw rod 4 rotates through the moving block 7 to drive the two pressure rollers 9 to move to the other end. The two pressure rollers 9 drive the wire to move to the other end at a uniform speed. At the same time, the round rod 5 drives the rotating column 12 to rotate through the transmission belt 17. The rotating column 12 can drive the winding column 10 to rotate through the rectangular column 11. The winding column 10 cooperates with the two pressure rollers 9 to evenly wind the wire on the winding column 10. When the moving block 7 moves to the end of one end, the controller 18 controls the motor 6 to turn off and stop the moving block 7 from moving. At this time, the wire is just located in the clamping slot 14 on the same side, and at the same time squeezes the two clamping balls 15 on the same side, and clamps them under the two clamping balls 15 to fix the wire.
[0032] 2. Then, the staff will cut the wire first, and then pull out the winding column 10 to one side, so that the rectangular column 11 is separated from the magnetic block and the rectangular groove 13. Then the winding column 10 can be replaced. First, place the winding column 10 in the slide groove, and then insert the rectangular column 11 into the rectangular groove 13, and fix it with the magnetic block, and then the winding operation can be performed again.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. An automated equipment for producing spring wires, characterized in that: include: A base (1), wherein a first support plate (2) and a second support plate (3) are fixedly arranged in parallel on the base (1), and a driving assembly is arranged between the first support plate (2) and the second support plate (3); A winding assembly, the winding assembly comprising a winding column (10), a rectangular column (11) and a rotating column (12), the second support plate (3) being provided with a slide groove, the winding column (10) being slidably arranged in the slide groove, the rectangular column (11) being fixedly arranged on one side of the winding column (10), the rotating column (12) penetrating the first support plate (2) and being rotatably arranged, the inner side of the rotating column (12) being provided with a rectangular groove (13), the rectangular column (11) extending into the rectangular groove (13) and being slidably arranged, both ends of the winding column (10) being provided with a clamping groove (14), both sides of the inner walls of the two clamping grooves (14) being fixedly provided with a clamping ball (15), and the four clamping balls (15) being arranged in a hemispherical shape.
2. The automated equipment for producing spring wires according to claim 1, characterized in that: in: The driving assembly comprises a motor (6), a round rod (5), a reciprocating screw rod (4), a moving block (7) and two pressure rollers (9); the motor (6) is fixedly mounted on a base (1); the round rod (5) is fixedly arranged on an output shaft of the motor (6); a transmission assembly is arranged between the round rod (5) and a rotating column (12); the round rod (5) penetrates a first support plate (2) and is rotatably arranged; one end of the reciprocating screw rod (4) is fixedly arranged on the inner side of the round rod (5); the other end of the reciprocating screw rod (4) is rotatably arranged on the inner side of a second support plate (3); the reciprocating screw rod (4) penetrates the moving block (7); two side plates (8) are fixedly arranged in parallel on the moving block (7); the two pressure rollers (9) are both rotatably arranged in the two side plates (8); and the two pressure rollers (9) are arranged in coordination.
3. The automated equipment for producing spring wires according to claim 2, characterized in that: in: The transmission assembly comprises two pulleys (16) and a transmission belt (17). The two pulleys (16) are respectively fixedly sleeved on the round rod (5) and the rotating column (12). The transmission is carried out between the two pulleys (16) via the transmission belt (17).
4. The automated equipment for producing spring wires according to claim 2, characterized in that: in: A controller (18) is fixedly mounted on the base (1), and the controller (18) is electrically connected to the motor (6).
5. The automated equipment for producing spring wires according to claim 2, characterized in that: in: The moving block (7) is arranged to slide against the upper surface of the base (1), and the moving block (7) is arranged in cooperation with the reciprocating screw rod (4).
6. The automated equipment for producing spring wires according to claim 1, characterized in that: in: A magnetic block is fixedly arranged on the inner bottom of the rectangular groove (13), and the magnetic block is arranged in cooperation with the rectangular column (11).
Citation Information
Cited By
Spring winding equipment for spring production
CN120205724A
