Threading machine with adjustable feeding speed
By introducing technologies such as variable speed motors and infrared range-finding probes into the wire-tipped machine, the feed speed can be adjusted, which solves the problems of fracture and time-consuming increase caused by improper thread head turning, improves work efficiency and extends the equipment life .
Patent Information
- Application Number
- CN202420390699.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-01
AI Technical Summary
When the existing wire-tipped machine turns the threaded head of the building steel bar, the threaded head is too short and easy to break, which will increase the time and time, resulting in a decrease in working efficiency.
A wire sleeve machine with adjustable feed speed is designed, using components such as a variable speed motor, transmission box, transmission rod and infrared range measuring probe. By adjusting the speed and distance of the feed screw, the adaptive length of the threaded head is ensured. And steadily move the threaded head with the cooperation of the limiting rod and the spring damper.
It improves the turning efficiency of the steel bar threaded head, prevents sudden speed damage from the variable speed motor, and extends the service life of the equipment.
Smart Images

Figure CN222199170U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of threading machines, in particular to a threading machine with adjustable feeding speed. Background Art
[0002] With the continuous development and progress of society, there are more and more high-rise buildings with reinforced concrete frame shear wall structures. The traditional beam-column node steel bar anchorage steel bar consumption is large, the load increases, the beam-column steel bar end is not easy to operate during construction, the binding is difficult, the construction cost increases, and the construction period is extended. The steel bar anchor plate is easy to process and install, and can replace the traditional 90° standard bent steel bar anchorage length. Compared with traditional construction, it can save 40% of the anchor steel bar, thereby saving costs. Therefore, it is increasingly favored by the construction industry. In order to install the steel bar anchor plate, it is necessary to process the threaded head that matches the steel bar anchor plate at the end of the steel bar to achieve mechanical anchoring of the steel bar.
[0003] At present, a rebar threading machine is disclosed in the patent number "CN217193086U", which includes a machine base, a rebar clamp for clamping the rebar to be processed, a translation device and a threading device, wherein the rebar clamp is arranged at one end of the machine base; the translation device includes a U-shaped translation frame, two horizontal guide rods and a translation drive mechanism, wherein the horizontal guide rods are arranged between the end of the machine base away from the rebar clamp and the rebar clamp, and the entities on both sides of the U-shaped translation frame are respectively adapted to the two horizontal guide rods, and can be driven by the translation drive mechanism to reciprocate along the horizontal guide rods; the U-shaped bend of the U-shaped translation frame faces the rebar clamp, and the threading device is arranged in the U-shaped bend of the U-shaped translation frame. By setting a U-shaped translation frame with a U-shaped bend facing the rebar clamp, and making the entities on both sides of the U-shaped translation frame respectively adapted to the horizontal guide rods and reciprocatingly movable, the threading device has good movement stability when processing the rebar thread head, and the processed thread head has high consistency, which can effectively improve the qualified rate of the rebar thread head;
[0004] However, the two existing construction steel bars are butt-jointed through threaded pipes, but in actual applications, there are threaded pipes of different lengths. In order to better butt-join the two construction steel bars, it is necessary to turn a thread head of suitable length on the construction steel bar. If the turning is too short, it will easily break, and if the turning is too long, the time consumed will also increase appropriately. In long-term processing operations, the work efficiency is reduced to a certain extent. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a threading machine with adjustable feed speed, which solves the problem of turning a thread head of an appropriate length on construction steel bars. If the turning is too short, breakage may easily occur, while if the turning is too long, the time consumed will also increase appropriately, which reduces work efficiency to a certain extent during long-term processing operations.
[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a threading machine with adjustable feed speed, comprising a threading machine body, a threading head for threading steel bars is arranged on the top of the threading machine body through a feeding mechanism, the feeding mechanism comprises a limit frame arranged on the top of the threading machine body, a feed screw is arranged in the limit frame, a movable base for linear movement along the feed screw is arranged on the feed screw, and a speed regulating component for driving the feed screw to rotate at a variable speed on one side of the limit frame;
[0007] A moving platform is provided on the top of the moving base, and a driving assembly for driving a threading head to thread the steel bar is provided on the top of the moving platform; a limiting mechanism for limiting the moving base is provided in the limiting frame;
[0008] A distance measuring mechanism for measuring the feeding distance is provided between the limit frame and the movable base, and the distance measuring mechanism includes a distance measuring plate arranged on the inner walls on both sides of the limit frame, a distance meter is installed at one end of the distance measuring plate, and an infrared distance measuring probe emitting a distance measuring light source is installed on the distance meter, and a reflection plate for reflecting infrared rays is provided on the movable base via an extension rod.
[0009] Preferably, the speed regulating assembly comprises a variable speed motor which is arranged on the outer wall of the limiting frame and drives the feed screw to rotate. A gearbox is installed on the output shaft of the variable speed motor, and the gearbox is connected to the feed screw via a transmission mechanism.
[0010] Preferably, the transmission mechanism comprises a transmission rod arranged on the gearbox, the transmission rod is provided with a first bevel gear, and the feed screw is provided with a second bevel gear meshing with the first bevel gear.
[0011] Preferably, the limiting mechanism comprises limiting light rods which are arranged in the limiting frame and located on both sides of the feed screw, and the movable base is provided with limiting through holes for the limiting light rods to pass through.
[0012] Preferably, the driving assembly comprises a protective cover arranged on the top of the moving platform, and a driving motor for driving the threading head to rotate is arranged in the protective cover.
[0013] Preferably, the threading machine body is provided with a controller for controlling various components and a control panel electrically connected to the control box.
[0014] Preferably, a spring damper for buffering the moving base is provided on the limiting light rod and between the moving base and the inner wall of the limiting frame.
[0015] Beneficial Effects
[0016] The utility model provides a threading machine with adjustable feeding speed. Compared with the prior art, it has the following beneficial effects:
[0017] (1) The threading machine with adjustable feed speed can drive the movable base to move linearly along the feed screw by setting the mutual cooperation between the variable speed motor, the gearbox, the transmission rod, the first bevel gear and the second main gear, and the movement is more stable under the limit of the limit light rod, so that the movable platform drives the driving motor and the threading head on the output shaft of the driving motor to turn and thread the steel bar; and in the process of movement, according to the mutual cooperation between the set infrared ranging probe and the reflective plate set on the extension rod, the movable base can be advanced a certain distance according to actual requirements to turn out a suitable screw head, thereby improving the work efficiency to a certain extent.
[0018] (2) The threading machine with adjustable feed speed has a certain buffering effect on the moving base through the spring damper arranged on the limit light rod, thereby preventing the variable speed motor and the gearbox from being damaged due to sudden speed change, thereby improving the service life of the entire device to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of a threading machine with adjustable feeding speed according to the utility model;
[0020] Figure 2 It is a structural schematic diagram of the distance measuring mechanism of the utility model;
[0021] Figure 3 It is a partial schematic diagram of the feeding mechanism of the utility model.
[0022] In the figure: 1. threading machine body; 2. threading head; 3. limit frame; 4. feed screw; 5. moving base; 6. moving table; 7. distance measuring board; 8. distance meter; 9. infrared distance measuring probe; 10. reflecting plate; 11. extension rod; 12. speed motor; 13. gearbox; 14. transmission rod; 15. first bevel gear; 16. second bevel gear; 17. limit light rod; 18. protective cover; 19. drive motor; 20. control box; 21. spring damper. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The utility model provides two technical solutions:
[0025] Figure 1-3The first embodiment is shown: a threading machine with adjustable feed speed, comprising a threading machine body 1, a threading head 2 for threading steel bars is arranged on the top of the threading machine body 1 through a feeding mechanism, the feeding mechanism comprises a limit frame 3 arranged on the top of the threading machine body 1, a feed screw 4 is arranged in the limit frame 3, a movable base 5 is arranged on the feed screw 4 for linear movement along the feed screw 4, and a speed regulating component is arranged on one side of the limit frame 3 for driving the feed screw 4 to rotate at a variable speed;
[0026] A moving platform 6 is provided on the top of the moving base 5, and a driving assembly for driving the threading head 2 to thread the steel bar is provided on the top of the moving base 5; a limiting mechanism for limiting the moving base 5 is provided in the limiting frame 3;
[0027] A distance measuring mechanism for measuring the feeding distance is provided between the limit frame 3 and the mobile base 5, and the distance measuring mechanism includes a distance measuring plate 7 arranged on the inner walls on both sides of the limit frame 3, a distance meter 8 is installed at one end of the distance measuring plate 7, and an infrared distance measuring probe 9 emitting a distance measuring light source is installed on the distance meter 8, and a reflection plate 10 for reflecting infrared rays is provided on the mobile base 5 via an extension rod 11.
[0028] The speed regulating assembly includes a variable speed motor 12 which is arranged on the outer wall of the limiting frame 3 and drives the feed screw 4 to rotate. A gearbox 13 is installed on the output shaft of the variable speed motor 12. The gearbox 13 is connected to the feed screw 4 via a transmission mechanism.
[0029] The transmission mechanism includes a transmission rod 14 arranged on the gearbox 13 , a first bevel gear 15 is arranged on the transmission rod 14 , and a second bevel gear 16 meshing with the first bevel gear 15 is arranged on the feed screw 4 .
[0030] The limiting mechanism includes limiting light rods 17 arranged in the limiting frame 3 and located on both sides of the feed screw 4, and the movable base 5 is provided with limiting through holes for the limiting light rods 17 to pass through.
[0031] The driving assembly includes a protective cover 18 disposed on the top of the moving platform 6 , and a driving motor 19 for driving the threading head 2 to rotate is disposed in the protective cover 18 .
[0032] The threading machine body 1 is provided with a controller for controlling various components and a control panel electrically connected to the control box 20 .
[0033] Among them, it should be noted that the gearbox 13 is a prior art, so the specific working principle and detailed structure are no longer described in detail in the utility model, and under the coordinated work of the variable speed motor 12 and the gearbox 13, the moving block can achieve speed change according to actual requirements, which is beneficial to the subsequent threading head 2 to thread the steel bars.
[0034] Among them, it should be noted that the control box 20 is the prior art, specifically including the PLC controller of the prior art, and is electrically connected to the variable speed motor 12, the gearbox 13, the drive motor 19 and the rangefinder 8, and the variable speed motor 12, the gearbox 13, the drive motor 19 and the rangefinder 8 are controlled by the controller and coordinated with the control panel to work in a specific manner as follows: First, by setting the mutual cooperation between the variable speed motor 12, the gearbox 13, the transmission rod 14, the first bevel gear 15 and the second main gear, the movable base can be driven to move linearly along the feed screw 4, and the movement is more stable under the limit of the limit light rod 17, so that the mobile platform 6 drives the drive motor 19 and the threading head 2 on the output shaft of the drive motor 19 to turn the steel bar threading work; and in the process of moving, according to the mutual cooperation between the set infrared ranging probe 9 and the reflector 10 set on the extension rod 11, the mobile base 5 can be allowed to move forward a certain distance according to actual requirements, and a suitable screw head can be turned out, which improves the work efficiency to a certain extent.
[0035] Figure 1 and Figure 2 The second embodiment is shown, and the main difference from the first embodiment is that a spring damper 21 for buffering the moving base 5 is provided on the limiting light rod 17 and between the moving base 5 and the inner wall of the limiting frame 3 .
[0036] The spring damper 21 disposed on the limiting light rod 17 has a certain buffering effect on the mobile base 5, preventing the variable speed motor 12 and the gearbox 13 from being damaged due to sudden speed changes, thereby improving the service life of the entire device to a certain extent.
[0037] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A threading machine with adjustable feed speed, comprising a threading machine body (1), characterized in that: A threading head (2) for threading a steel bar is provided at the top of the threading machine body (1) through a feeding mechanism, the feeding mechanism comprises a limit frame (3) arranged at the top of the threading machine body (1), a feed screw (4) is provided in the limit frame (3), a movable base (5) for linear movement along the feed screw (4) is provided on the feed screw (4), and a speed regulating component for driving the feed screw (4) to rotate at a variable speed is provided on one side of the limit frame (3); A moving platform (6) is provided on the top of the moving base (5), and a driving component for driving the threading head (2) to thread the steel bar is provided on the top of the moving base (6); a limiting mechanism for limiting the moving base (5) is provided in the limiting frame (3); A distance measuring mechanism for measuring the feeding distance is provided between the limit frame (3) and the movable base (5), the distance measuring mechanism comprising a distance measuring plate (7) arranged on the inner walls of both sides of the limit frame (3), a distance meter (8) being installed at one end of the distance measuring plate (7), and an infrared distance measuring probe (9) emitting a distance measuring light source being installed on the distance meter (8), and a reflection plate (10) for reflecting infrared rays being provided on the movable base (5) via an extension rod (11).
2. A threading machine with adjustable feed speed according to claim 1, characterized in that: The speed regulating assembly comprises a variable speed motor (12) arranged on the outer wall of the limiting frame (3) and driving the feed screw (4) to rotate, a gearbox (13) being installed on the output shaft of the variable speed motor (12), and the gearbox (13) and the feed screw (4) being connected via a transmission mechanism.
3. A threading machine with adjustable feed speed according to claim 2, characterized in that: The transmission mechanism comprises a transmission rod (14) arranged on a gearbox (13), a first bevel gear (15) being provided on the transmission rod (14), and a second bevel gear (16) meshing with the first bevel gear (15) being provided on the feed screw (4).
4. A threading machine with adjustable feed speed according to claim 1, characterized in that: The limiting mechanism comprises a limiting light rod (17) arranged in the limiting frame (3) and located on both sides of the feed screw (4); and the movable base (5) is provided with a limiting through hole for the limiting light rod (17) to pass through.
5. A threading machine with adjustable feed speed according to claim 1, characterized in that: The driving assembly comprises a protective cover (18) arranged on the top of the moving platform (6), and a driving motor (19) for driving the threading head (2) to rotate is arranged inside the protective cover (18).
6. A threading machine with adjustable feed speed according to claim 1, characterized in that: The threading machine body (1) is provided with a controller for controlling various components and a control panel electrically connected to the control box (20).
7. A threading machine with adjustable feed speed according to claim 4, characterized in that: A spring damper (21) for buffering the movable base (5) is provided on the limiting light rod (17) and between the movable base (5) and the inner wall of the limiting frame (3).
