Wire drawing mechanism
By designing an automated wire drawing mechanism, linear guides, motors and synchronous belts are used to assist the wire drawing clips to achieve automated wire drawing, solving the problem of time-consuming and labor-intensive manual wire drawing in the prior art, improving efficiency and wire drawing effect, and reducing labor costs.
Patent Information
- Application Number
- CN202420940536.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-03
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-03
AI Technical Summary
The existing electric spark wire cutting equipment lacks a special wire drawing mechanism, which makes manual wire drawing time-consuming and labor-intensive, high labor costs and low efficiency, and the wire drawing effect cannot be guaranteed.
A wire drawing mechanism including linear guide rails, guide rail sliders, wire drawing clamp seats, wire drawing clamps and wire drawing clamp cylinders is designed. The wire drawing process is realized through a motor bracket, wire drawing motor, driving wheel, driven wheel and synchronous belt. The wire drawing clamp is in the cylinder. Under control, open and close, clamp the wire, and use linear guides and synchronous belts to achieve left and right movement.
The automatic wire drawing process is realized, saving time and effort, saving labor costs, stable wire drawing effect and high efficiency, and the wire does not bending or length changes during the wire drawing process.
Smart Images

Figure CN222199184U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an electric spark wire cutting device. Background Art
[0002] Electrospark machining is a process that uses pulsed spark discharge to erode the material being machined. There is no contact between the machining electrode and the material being machined due to the presence of a liquid dielectric, so a softer electrode (tool) can be used to machine hard and brittle conductors such as metals and semiconductor materials.
[0003] The most widely used EDM process is the moving wire electrode cutting process. The cutting wire used in wire electrode cutting is the electrode wire (metal wire). In the current equipment, the electrode wire is wound on the drum, and before the electrode wire is wound on the drum, it needs to be "drawn". "Wire drawing" means that the electrode wire that has been "threaded" is pulled to the side of the drum. "Wire drawing" needs to be manually operated by workers. There is no special wire drawing mechanism, which is time-consuming and labor-intensive, with high labor costs, and the wire drawing effect cannot be guaranteed, and the efficiency is low. Summary of the invention
[0004] The technical problem to be solved by the utility model is that the existing electric spark wire cutting equipment does not have a special wire drawing mechanism and relies entirely on manual wire drawing, which is time-consuming and labor-intensive, has high labor costs, cannot guarantee the wire drawing effect, and has low efficiency. The utility model proposes a wire drawing mechanism that saves time and effort, saves labor costs, has good wire drawing effects, and has high efficiency.
[0005] In order to solve the above technical problems, the utility model proposes the following technical solutions: a wire drawing mechanism, comprising a linear guide rail, a guide rail slider mounted on the linear guide rail and capable of sliding along the linear guide rail, a wire drawing clamp seat indirectly mounted and fixed on the guide rail slider, a wire drawing clamp mounted and fixed on the wire drawing clamp seat, and a wire drawing clamp cylinder mounted and fixed on the wire drawing clamp seat;
[0006] The wire drawing clamp cylinder is connected to the wire drawing clamp and can control the opening and closing of the wire drawing clamp.
[0007] The above technical solution is further limited in that it also includes a left wire drawing fixing seat, a right wire drawing fixing seat installed and fixed on the right side of the left wire drawing fixing seat, and a clamping seat mounting seat;
[0008] The linear guide rail is installed and fixed on the left wire drawing fixing seat and the right wire drawing fixing seat;
[0009] The clamping seat mounting seat is mounted and fixed on the guide rail slider;
[0010] The wire drawing clamp seat is installed and fixed on the clamp seat mounting seat.
[0011] A further limitation of the above technical solution is that the wire drawing clamp includes two clamping pieces that can be opened and closed, and the wire drawing clamp cylinder can control the opening and closing of the two clamping pieces of the wire drawing clamp.
[0012] A further limitation of the above technical solution is that it also includes a clamp seat cover plate, which is fixedly mounted on the top of the wire drawing clamp seat and covers the wire drawing clamp and the wire drawing clamp cylinder.
[0013] The above technical solution is further limited in that it also includes a motor bracket, a wire drawing motor, a wire drawing driving wheel, a driven wheel mounting plate, a wire drawing driven wheel and a wire drawing synchronous belt;
[0014] The motor bracket is installed and fixed on the left wire drawing fixing seat;
[0015] The wire drawing motor is installed and fixed on the motor bracket;
[0016] The wire drawing driving wheel is installed and fixed on the end of the rotating shaft of the wire drawing motor;
[0017] The driven wheel mounting plate is installed and fixed on the right wire drawing fixing seat;
[0018] The wire drawing driven wheel is rotatably mounted on the driven wheel mounting plate;
[0019] The wire drawing synchronous belt is installed between the wire drawing driving wheel and the wire drawing driven wheel;
[0020] The clamp seat mounting seat is installed and fixed on the drawing synchronous belt.
[0021] The above technical solution is further limited in that it also includes a motor bracket, a wire drawing motor, a wire drawing driving wheel, a driven wheel mounting plate, a wire drawing driven wheel and a wire drawing synchronous belt;
[0022] The motor bracket is installed and fixed on the right wire drawing fixing seat;
[0023] The wire drawing motor is installed and fixed on the motor bracket;
[0024] The wire drawing driving wheel is installed and fixed on the end of the rotating shaft of the wire drawing motor;
[0025] The driven wheel mounting plate is installed and fixed on the left wire drawing fixing seat;
[0026] The wire drawing driven wheel is rotatably mounted on the driven wheel mounting plate;
[0027] The wire drawing synchronous belt is installed between the wire drawing driving wheel and the wire drawing driven wheel;
[0028] The clamp seat mounting seat is installed and fixed on the drawing synchronous belt.
[0029] Compared with the prior art, the utility model has the following beneficial effects: the wire drawing clamp can be opened and closed to clamp the metal wire under the control of the wire drawing clamp cylinder, and the wire drawing clamp can be moved in the left and right directions with the assistance of linear guides, guide rail sliders, wire drawing motors and wire drawing synchronous belts, etc. The entire wire drawing process is automatically completed by the machine, and there is no need for workers to manually operate the wire drawing, which saves time and effort, saves labor costs, and has a stable wire drawing effect and high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a three-dimensional combination diagram of the wire drawing mechanism of the utility model.
[0031] Figure 2 It is an exploded view of the wire drawing mechanism of the utility model.
[0032] Figure 3 It is another exploded view of the wire drawing mechanism of the utility model. DETAILED DESCRIPTION
[0033] See also Figures 1 to 3 A wire drawing mechanism includes a left wire drawing fixing seat 11, a right wire drawing fixing seat 13 installed and fixed on the right side of the left wire drawing fixing seat 11, a linear guide rail 15, a guide rail slider 17, a clamp seat mounting seat 19, a wire drawing clamp seat 21, a wire drawing clamp 23, a wire drawing clamp cylinder 25, a clamp seat cover plate 27, a motor bracket 29, a wire drawing motor 31, a wire drawing active wheel 33, a driven wheel mounting plate 35, a wire drawing driven wheel 37 and a wire drawing synchronous belt 39.
[0034] The linear guide rail 15 is horizontally mounted and fixed on the left wire drawing fixing seat 11 and the right wire drawing fixing seat 13 .
[0035] The guide rail slider 17 is slidably mounted on the linear guide rail 15 and can slide along the linear guide rail 15 .
[0036] The clamping seat mounting seat 19 is mounted and fixed on the guide rail slider 17.
[0037] The wire drawing clamp seat 21 is mounted and fixed on the clamp seat mounting seat 19 .
[0038] The wire drawing clip 23 is mounted and fixed on the wire drawing clip seat 21. The wire drawing clip 23 includes two clips 232 that can be opened and closed.
[0039] The wire drawing clamp cylinder 25 is fixedly mounted on the wire drawing clamp seat 21 and connected to the wire drawing clamp 23. After the wire drawing clamp cylinder 25 is started, it can control the two clamping pieces 232 of the wire drawing clamp 23 to open and close.
[0040] The clamp seat cover plate 27 is fixedly mounted on the top of the wire drawing clamp seat 21 and covers the wire drawing clamp 23 and the wire drawing clamp cylinder 25 .
[0041] The motor bracket 29 is mounted and fixed on the left wire drawing fixing seat 11 .
[0042] The wire drawing motor 31 is mounted and fixed on the motor bracket 29 .
[0043] The wire drawing driving wheel 33 is mounted and fixed on the end of the rotating shaft (not shown) of the wire drawing motor 31 .
[0044] The driven wheel mounting plate 35 is mounted and fixed on the right wire drawing fixing seat 13 .
[0045] The wire drawing driven wheel 37 is rotatably mounted on the driven wheel mounting plate 35 .
[0046] The wire drawing synchronous belt 39 is installed tautly between the wire drawing driving wheel 33 and the wire drawing driven wheel 37 .
[0047] The clamping seat mounting seat 19 is mounted and fixed on the drawing synchronous belt 39 .
[0048] Start the wire drawing motor 31, and its rotating shaft (not shown) rotates to drive the wire drawing driving wheel 33 to rotate, thereby driving the wire drawing synchronous belt 39 to move, driving the clamp seat mounting seat 19 to move, thereby driving the guide rail slider 17 to slide along the left and right directions on the linear guide rail 15, thereby driving the wire drawing clamp seat 21 and the wire drawing clamp 23 to move along the left and right directions. When reaching the predetermined position adjacent to the metal wire (not shown in the figure), start the wire drawing clamp cylinder 25, and the two clamps 232 of the wire drawing clamp 23 first open and then close to clamp the metal wire (not shown in the figure). Then start the wire drawing motor 31, and after the wire drawing clamp 23 clamps the metal wire and moves to the specified position along the linear guide rail 15, turn off the wire drawing motor 31, and the entire wire drawing process is completed.
[0049] The utility model has the following beneficial effects: the wire drawing clamp 23 can be opened and closed to clamp the metal wire under the control of the wire drawing clamp cylinder 25, and the wire drawing clamp 23 can be moved in the left and right directions with the assistance of the linear guide 15, the guide slider 17, the wire drawing motor 31 and the wire drawing synchronous belt 39, etc. The entire wire drawing process is automatically completed by the machine, and the length of the metal wire will not change after being bent and tightened, and there is no need for workers to manually operate the wire drawing, which saves time and effort, saves labor costs, and has a stable wire drawing effect and high efficiency.
[0050] In another embodiment, the motor bracket 29 is installed and fixed on the right wire drawing fixing seat 13 instead; the driven wheel mounting plate 35 is installed and fixed on the left wire drawing fixing seat 11 instead; the same functions and technical effects as the above embodiment can also be achieved.
Claims
1. A wire drawing mechanism, characterized in that: It comprises a linear guide rail (15), a guide rail slider (17) mounted on the linear guide rail (15) and capable of sliding along the linear guide rail (15), a wire drawing clamp seat (21) indirectly mounted and fixed on the guide rail slider (17), a wire drawing clamp (23) mounted and fixed on the wire drawing clamp seat (21), and a wire drawing clamp cylinder (25) mounted and fixed on the wire drawing clamp seat (21); The wire drawing clamp cylinder (25) is connected to the wire drawing clamp (23) and is capable of controlling the opening and closing of the wire drawing clamp (23).
2. The wire drawing mechanism according to claim 1, characterized in that: It also includes a left wire drawing fixing seat (11), a right wire drawing fixing seat (13) installed and fixed on the right side of the left wire drawing fixing seat (11), and a clamping seat mounting seat (19); The linear guide rail (15) is mounted and fixed on the left wire drawing fixing seat (11) and the right wire drawing fixing seat (13); The clamping seat mounting seat (19) is mounted and fixed on the guide rail slider (17); The wire drawing clamp seat (21) is mounted and fixed on the clamp seat mounting seat (19).
3. The wire drawing mechanism according to claim 1, characterized in that: The wire drawing clamp (23) comprises two clamping pieces (232) that can be opened and closed, and the wire drawing clamp cylinder (25) can control the two clamping pieces (232) of the wire drawing clamp (23) to open and close.
4. The wire drawing mechanism according to claim 1, characterized in that: It also includes a clamp seat cover plate (27), which is fixedly mounted on the top of the wire drawing clamp seat (21) and covers the wire drawing clamp (23) and the wire drawing clamp cylinder (25).
5. The wire drawing mechanism according to claim 2, characterized in that: It also includes a motor bracket (29), a wire drawing motor (31), a wire drawing driving wheel (33), a driven wheel mounting plate (35), a wire drawing driven wheel (37) and a wire drawing synchronous belt (39); The motor bracket (29) is mounted and fixed on the left wire drawing fixing seat (11); The wire drawing motor (31) is mounted and fixed on the motor bracket (29); The wire drawing driving wheel (33) is mounted and fixed on the end of the rotating shaft of the wire drawing motor (31); The driven wheel mounting plate (35) is mounted and fixed on the right wire drawing fixing seat (13); The wire drawing driven wheel (37) is rotatably mounted on the driven wheel mounting plate (35); The wire drawing synchronous belt (39) is installed between the wire drawing driving wheel (33) and the wire drawing driven wheel (37); The clamping seat mounting seat (19) is mounted and fixed on the drawing synchronous belt (39).
6. The wire drawing mechanism according to claim 2, characterized in that: It also includes a motor bracket (29), a wire drawing motor (31), a wire drawing driving wheel (33), a driven wheel mounting plate (35), a wire drawing driven wheel (37) and a wire drawing synchronous belt (39); The motor bracket (29) is mounted and fixed on the right wire drawing fixing seat (13); The wire drawing motor (31) is mounted and fixed on the motor bracket (29); The wire drawing driving wheel (33) is mounted and fixed on the end of the rotating shaft of the wire drawing motor (31); The driven wheel mounting plate (35) is mounted and fixed on the left wire drawing fixing seat (11); The wire drawing driven wheel (37) is rotatably mounted on the driven wheel mounting plate (35); The wire drawing synchronous belt (39) is installed between the wire drawing driving wheel (33) and the wire drawing driven wheel (37); The clamping seat mounting seat (19) is mounted and fixed on the drawing synchronous belt (39).
