Automatic assembly line for electric box of electric door lock of battery car
The automatic assembly line for electric door lock electrical boxes in battery vehicles addresses the inefficiencies of manual assembly by implementing a coordinated system with clamping and feeding mechanisms, enhancing accuracy and efficiency.
Patent Information
- Application Number
- CN202420744251.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-11
AI Technical Summary
Manual assembly of electric door lock electrical boxes in battery vehicles results in low production efficiency and inconsistent quality due to the lack of coordination between assembly processes.
An automatic assembly line for electric door lock electrical boxes featuring a base with a fixed and rotating disk, clamping mechanisms, and various feeding and mounting mechanisms, including lock core, shell, limit block, nut, torsion spring, gasket, lock buckle, and snap ring installation mechanisms, utilizing telescopic cylinders and motors for precise and coordinated assembly without manual intervention.
Enhances assembly accuracy and efficiency by ensuring coherent process coordination and eliminating manual assembly, leading to improved production quality and throughput.
Smart Images

Figure CN222199555U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lock assembly, in particular to an automatic assembly line for an electric door lock electrical box of a battery vehicle. Background Art
[0002] The electric door lock electrical box of a battery vehicle has many parts, and the production and assembly process needs to be divided into multiple processes. At present, manual assembly operations are required in each process, and each process is coordinated by manual production, but this will make it difficult to ensure the accuracy and quality of manual assembly, and the coordination between each process is not consistent, resulting in low production efficiency. Utility Model Content
[0003] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an automatic assembly line for an electric door lock electrical box of a battery vehicle to solve the above problems.
[0004] The technical solution of the utility model is implemented as follows: an automatic assembly line for an electric door lock electrical box of a battery vehicle, comprising:
[0005] A base, wherein the base is provided with a fixed disk fixedly connected thereto and a rotating disk rotatably connected thereto, wherein the rotating disk is arranged between the fixed disk and the upper side of the base, and wherein a plurality of clamping mechanisms for clamping the lock are arranged circumferentially on the rotating disk;
[0006] It also includes a lock core feeding mechanism which is arranged in sequence around the circumference of the rotating disk and is used to transport the lock core to the clamping mechanism, a shell mounting mechanism for mounting the shell sleeve on the outside of the lock core, a limit block feeding mechanism for placing the limit block in the shell, a limit block pressing mechanism for pressing and fixing the limit block in the shell, a nut mounting mechanism for threading the nut on the outer wall of the shell, a torsion spring feeding mechanism for placing the torsion spring between the lock core and the shell, a torsion spring mounting mechanism for connecting one end of the torsion spring to the shell, a gasket mounting mechanism for mounting the gasket on one end of the shell, a lock buckle mounting mechanism for mounting the lock buckle on the upper side of the gasket, and a snap ring mounting mechanism for mounting the snap ring on the upper side of the lock buckle.
[0007] By adopting the above technical scheme, the lock core feeding mechanism places the lock core on the clamping mechanism of the rotating disk, and the rotation of the rotating disk drives the lock core to pass through the shell installation mechanism, the limit block feeding mechanism, the limit block clamping mechanism, the nut installation mechanism, the torsion spring feeding mechanism, the torsion spring installation mechanism, the gasket installation mechanism, the lock buckle installation mechanism, and the snap ring installation mechanism in sequence for automatic assembly, and then sends it out after assembly is completed. There is no need for manual assembly or transportation, which makes the coordination between the various processes more coherent, and the assembly accuracy and work efficiency are higher.
[0008] The utility model is further configured as follows: the nut mounting mechanism comprises:
[0009] A nut conveyor belt, the nut conveyor belt is connected to the external vibrating plate to convey the nuts to the rotating plate;
[0010] A fifth telescopic cylinder, wherein the fifth telescopic cylinder is fixed to the base through a second bracket, and a second transverse slider is connected to the telescopic shaft of the fifth telescopic cylinder;
[0011] A sixth telescopic cylinder, the sixth telescopic cylinder is fixed on the second transverse slider, and the telescopic shaft of the sixth telescopic cylinder is connected to the second vertical slider;
[0012] a first rotating motor, wherein a third clamping mechanism is provided on a movable shaft of the first rotating motor;
[0013] Wherein, the first rotating motor is installed on the second vertical sliding block.
[0014] By adopting the above technical solution, the third clamping mechanism is used to clamp the nut, the first rotating motor is used to drive the nut on the third clamping mechanism to rotate so as to connect with the thread on the outer shell, the fifth telescopic cylinder drives the third clamping mechanism to move in the horizontal direction, and the sixth telescopic cylinder drives the third clamping mechanism to move in the vertical direction, so that the third clamping mechanism can be effectively moved above the nut conveyor belt to clamp the nut, and then moved to above the lock core of the clamping mechanism, the nut is sleeved on the outside of the outer shell and rotated, so that the nut is threadedly connected to the outer shell.
[0015] The utility model is further configured as follows: the torsion spring feeding mechanism comprises:
[0016] A torsion spring conveyor belt, the torsion spring conveyor belt is connected to the external vibrating plate and is used to convey the torsion spring to the rotating plate;
[0017] a seventh telescopic cylinder, wherein the seventh telescopic cylinder is fixed to the base through a third bracket, and a third transverse slider is connected to the telescopic shaft of the seventh telescopic cylinder;
[0018] An eighth telescopic cylinder, the eighth telescopic cylinder is fixed on the third transverse slider, the telescopic shaft of the eighth telescopic cylinder is connected to the third vertical slider, and the third vertical slider is provided with a fourth clamping cylinder and a fifth clamping cylinder arranged in parallel;
[0019] The second rotating motor is fixed on the third bracket, and a placement plate for placing the torsion spring is provided on the output shaft of the second rotating motor, and the placement plate is located between the torsion spring conveyor belt and the rotating plate.
[0020] By adopting the above technical solution, the seventh telescopic cylinder and the eighth telescopic cylinder cooperate to drive the fourth clamping cylinder to clamp a torsion spring from the end of the torsion spring conveyor belt and move it to the placement disk. At the same time, the fifth clamping cylinder clamps the torsion spring with adjusted direction from the placement disk and moves it between the lock core and the outer shell, so that one end of the torsion spring is clamped in the groove of the lock core. The direction of the torsion spring on the placement disk is detected by the photoelectric switch, thereby driving the placement disk to rotate, so that one end of the torsion spring on the placement disk can accurately correspond to the groove of the lock core.
[0021] The utility model is further configured as follows: the torsion spring installation mechanism comprises:
[0022] A ninth telescopic cylinder, wherein a pressing piece is connected to the telescopic shaft of the ninth telescopic cylinder, and one end of the pressing piece is configured as a hook portion for hooking the other end of the torsion spring;
[0023] A tenth telescopic cylinder, wherein a first mounting plate is provided on the telescopic shaft of the tenth telescopic cylinder;
[0024] The rotating mechanism includes an eleventh telescopic cylinder, a mounting shell, a rotating shaft, and an arc piece. The mounting shell is fixed on the first mounting plate. A rack is provided on the telescopic shaft of the eleventh telescopic cylinder. The rack penetrates the mounting shell and is slidably arranged. The rotating shaft is rotatably connected to the mounting shell and the lower end extends out of the mounting shell. A gear matching the rack is provided on the outer wall of the rotating shaft located in the mounting shell. The rotating shaft and the lock core are coaxially arranged.
[0025] By adopting the above technical solution, the tenth telescopic cylinder drives the rotating mechanism on the first mounting plate to move downward, so that the arc piece extends into the outer shell, and then the eleventh telescopic cylinder drives the rack to slide to rotate the rotating shaft and the arc piece, and rotates the other end of the torsion spring to the top of the notch on the outer shell to store force, and then the ninth telescopic cylinder drives the pressing piece to move downward, so that the hook hooks the other end of the torsion spring and moves downward to clamp the other end of the torsion spring into the notch of the outer shell to complete the connection.
[0026] The utility model is further configured as follows: the lock installation mechanism comprises:
[0027] A buckle conveyor belt, the buckle conveyor belt is connected to an external vibrating plate and is used to convey the buckle to the rotating plate. A first placement platform is provided at the end of the buckle conveyor belt, and the first placement platform is not connected to the buckle conveyor belt;
[0028] a fifteenth telescopic cylinder, the fifteenth telescopic cylinder being fixed to the base through a fifth bracket, and a fifth transverse slider being connected to the telescopic shaft of the fifteenth telescopic cylinder;
[0029] a sixteenth telescopic cylinder, the sixteenth telescopic cylinder being fixed on the fifth transverse slider, a fifth vertical slider being provided on the telescopic shaft of the sixteenth telescopic cylinder, and three seventh clamping cylinders being arranged in parallel on the fifth vertical slider;
[0030] A bending mechanism is provided between the lock conveyor belt and the rotating disk for bending the lock.
[0031] By adopting the above technical scheme, the fifteenth telescopic cylinder and the sixteenth telescopic cylinder cooperate to drive the seventh clamping cylinder to move, so that the seventh clamping cylinder closest to the lock conveyor belt is used to move the lock on the lock conveyor belt to the first placement table, the middle seventh clamping cylinder is used to move the lock on the first placement table to the bending mechanism for bending, and the seventh clamping cylinder closest to the rotating disk is used to install the bent lock to the upper side of the lock core gasket. The simultaneous action of the three seventh clamping cylinders effectively improves the work efficiency.
[0032] The utility model is further configured as follows: the bending mechanism comprises:
[0033] A bending base, wherein the bending base is fixed on the base;
[0034] A bending electric cylinder, wherein the telescopic shaft of the bending electric cylinder is connected to a bending ejector rod which is slidably connected to the bending base;
[0035] A sliding base, wherein the sliding base is slidably connected to the bending base through a seventeenth telescopic cylinder, the sliding base is provided with a second groove for placing the lock buckle, and the sliding base has a first position and a second position on the bending base;
[0036] A lower pressing block, the lower pressing block is slidably connected to the bending base and is located above the sliding base, and the lower pressing block is driven by an eighteenth telescopic cylinder to slide up and down;
[0037] Wherein, when the sliding base is in the first position, the second groove is located below the seventh clamping cylinder, and when the sliding base is in the second position, the second groove is located below the lower pressing block.
[0038] By adopting the above technical scheme, when the lock moves to the second groove of the sliding base, the seventeenth telescopic cylinder drives the sliding base to move from the first position to the second position. After it is in place, the eighteenth telescopic cylinder drives the lower pressure block to press one end of the lock against the sliding base, and then drives the bending push rod to rise through the bending electric cylinder. The upper end of the bending push rod contacts the lower side of the end of the lock that is not pressed, thereby bending the lock upward. After the bending is completed, the lower pressure block rises, and the sliding base returns to the first position, waiting for the clamping of the seventh clamping cylinder to be installed on the upper side of the lock core gasket. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0040] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0041] Figure 2 This is a top view of the structure of the utility model;
[0042] Figure 3 It is a structural schematic diagram of the lock core feeding mechanism in the utility model;
[0043] Figure 4 It is a structural schematic diagram of the housing installation mechanism in the utility model;
[0044] Figure 5 It is a structural schematic diagram of the limiting block feeding mechanism in the utility model;
[0045] Figure 6 It is a structural schematic diagram of the clamping mechanism of the limit block in the utility model;
[0046] Figure 7 It is a structural schematic diagram of the nut installation mechanism in the utility model;
[0047] Figure 8 It is a structural schematic diagram of the torsion spring feeding mechanism in the utility model;
[0048] Fig. 9 It is a structural schematic diagram of the torsion spring installation mechanism in the utility model;
[0049] Fig.10 for Fig. 9 The structural diagram of A in the figure;
[0050] Fig.11 It is a structural schematic diagram of the gasket installation mechanism in the utility model;
[0051] Fig.12 It is a structural schematic diagram of the lock installation mechanism in the utility model;
[0052] Fig.13 It is a structural schematic diagram of the bending mechanism in the utility model;
[0053] Fig.14 This is a schematic diagram of the structure of the clamping ring installation mechanism in the utility model;
[0054] Fig.15It is a partial structural schematic diagram of the clamping ring installation mechanism in the utility model. DETAILED DESCRIPTION
[0055] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0056] like Figure 1-Figure 15 As shown, the utility model discloses an automatic assembly line for an electric door lock electrical box of a battery vehicle, comprising:
[0057] A base 1, wherein a fixed disk 12 and a rotating disk 13 are fixedly connected to the base 1, wherein the rotating disk 13 is arranged between the fixed disk 12 and the upper side of the base 1, and a plurality of clamping mechanisms 14 for clamping the lock are arranged circumferentially on the rotating disk 13;
[0058] It also includes the following components which are sequentially arranged circumferentially around the rotating disk 13:
[0059] A lock core feeding mechanism 2, wherein the lock core feeding mechanism 2 is used to transport the lock core to the clamping mechanism 14;
[0060] A shell mounting mechanism 3, the shell mounting mechanism 3 is used to mount the shell sleeve on the outside of the lock core;
[0061] A limit block loading mechanism 4, wherein the limit block loading mechanism 4 is used to place the limit block in the housing;
[0062] A limit block pressing mechanism 5, the limit block pressing mechanism 5 is used to press and fix the limit block in the housing;
[0063] A nut mounting mechanism 6, wherein the nut mounting mechanism 6 is used to thread the nut onto the outer wall of the housing;
[0064] A torsion spring feeding mechanism 7, wherein the torsion spring feeding mechanism 7 is used to place the torsion spring between the lock core and the housing;
[0065] A torsion spring mounting mechanism 8, wherein the torsion spring mounting mechanism 8 is used to connect one end of the torsion spring to the housing;
[0066] A gasket mounting mechanism 9, the gasket mounting mechanism 9 is used to mount the gasket on one end of the housing;
[0067] A lock buckle installation mechanism 10, wherein the lock buckle installation mechanism 10 is used to install the lock buckle on the upper side of the gasket;
[0068] The snap ring installation mechanism 11 is used to install the snap ring on the upper side of the lock buckle.
[0069] By adopting the above technical scheme, the lock core feeding mechanism 2 places the lock core on the clamping mechanism 14 of the rotating disk 13, and the rotation of the rotating disk 13 drives the lock core to pass through the shell mounting mechanism 3, the limit block feeding mechanism 4, the limit block clamping mechanism 5, the nut mounting mechanism 6, the torsion spring feeding mechanism 7, the torsion spring mounting mechanism 8, the gasket mounting mechanism 9, the lock buckle mounting mechanism 10, and the retaining ring mounting mechanism 11 in sequence for automatic assembly, and is sent out after assembly is completed without manual assembly or transportation, so that the coordination between the various processes is more coherent, and the assembly accuracy and work efficiency are higher.
[0070] In the embodiment of the utility model, the lock core feeding mechanism 2 comprises:
[0071] A lock core conveyor belt 20, wherein the lock core conveyor belt 20 is used to convey the lock core to the rotating disk 13;
[0072] The first telescopic cylinder 21 is fixed on the fixed plate 12 , and the output shaft of the first telescopic cylinder 21 is connected to the first clamping cylinder 22 , and the first clamping cylinder 22 is used to clamp the lock core from the lock core conveyor belt 20 .
[0073] By adopting the above technical solution, the first telescopic cylinder 21 extends to drive the first clamping cylinder 22 to clamp the lock core on the lock core conveyor belt 20, and then the first telescopic cylinder 21 retracts to move the lock core to the clamping mechanism 14 of the rotating disk 13 to complete the loading of the lock core.
[0074] In the embodiment of the utility model, the housing mounting mechanism 3 comprises:
[0075] A shell conveyor belt 30, wherein the shell conveyor belt 30 is connected to an external vibrating plate and is used to convey the shell to the rotating plate 13;
[0076] A second telescopic cylinder 31, wherein the second telescopic cylinder 31 is fixed to the base 1 through a first bracket 32, and a first transverse slider 33 is connected to the telescopic shaft of the second telescopic cylinder 31;
[0077] The third telescopic cylinder 34 is fixed on the first transverse slider 33, and the telescopic axis of the third telescopic cylinder 34 is connected to the first vertical slider 35, and the first vertical slider 35 is equipped with a second clamping cylinder 36 for clamping the shell from the shell conveyor belt 30.
[0078] By adopting the above technical solution, the second telescopic cylinder 31 drives the third telescopic cylinder 34 and the second clamping cylinder 36 to move above the shell conveyor belt 30, and then the third telescopic cylinder 34 drives the second clamping cylinder 36 to move downward and clamp the shell, and then the third telescopic cylinder 34 and the second telescopic cylinder 31 are reset in turn, and the shell is moved above the lock core of the clamping mechanism 14, and then the shell is moved downward and sleeved on the outside of the lock core.
[0079] In the embodiment of the utility model, the limit block feeding mechanism 4 and the housing installation mechanism 3 have the same structure.
[0080] By adopting the above technical solution, the limit block on the conveyor belt can be effectively moved into the shell.
[0081] In the embodiment of the utility model, the limit block pressing mechanism 5 includes:
[0082] The fourth telescopic cylinder 50 is vertically arranged, and a ejector pin 51 is arranged on the telescopic shaft of the fourth telescopic cylinder 50. The ejector pin 51 is located above the limit block in the shell, and the lower end of the ejector pin 51 can extend into the shell and contact the limit block.
[0083] By adopting the above technical solution, the fourth telescopic cylinder 50 drives the lower end of the ejector pin 51 to extend into the housing so as to press and fix the limit block.
[0084] In the embodiment of the utility model, the nut mounting mechanism 6 comprises:
[0085] A nut conveyor belt 60, wherein the nut conveyor belt 60 is connected to an external vibrating plate and is used to convey nuts to the rotating plate 13;
[0086] A fifth telescopic cylinder 61, wherein the fifth telescopic cylinder 61 is fixed to the base 1 via a second bracket 62, and a second transverse slider 63 is connected to the telescopic shaft of the fifth telescopic cylinder 61;
[0087] A sixth telescopic cylinder 64, wherein the sixth telescopic cylinder 64 is fixed on the second transverse slider 63, and a second vertical slider 65 is connected to the telescopic shaft of the sixth telescopic cylinder 64;
[0088] A first rotating motor 66, wherein a third clamping mechanism 67 is disposed on a movable shaft of the first rotating motor 66;
[0089] The first rotary motor 66 is installed on the second vertical slider 65 .
[0090] By adopting the above technical solution, the third clamping mechanism 67 is used to clamp the nut, the first rotating motor 66 is used to drive the nut on the third clamping mechanism 67 to rotate so as to connect with the thread on the outer shell, the fifth telescopic cylinder 61 drives the third clamping mechanism 67 to move in the horizontal direction, and the sixth telescopic cylinder 64 drives the third clamping mechanism 67 to move in the vertical direction, so that the third clamping mechanism 67 can be effectively moved above the nut conveyor belt 60 to clamp the nut, and then moved to above the lock core of the clamping mechanism 14, the nut is sleeved on the outside of the outer shell and rotated, so that the nut is threadedly connected to the outer shell.
[0091] In the embodiment of the utility model, the torsion spring feeding mechanism 7 comprises:
[0092] A torsion spring conveyor belt 70, wherein the torsion spring conveyor belt 70 is connected to an external vibration plate and is used to convey the torsion spring to the rotating plate 13;
[0093] A seventh telescopic cylinder 71, wherein the seventh telescopic cylinder 71 is fixed to the base 1 via a third bracket 72, and a third transverse slider 73 is connected to the telescopic shaft of the seventh telescopic cylinder 71;
[0094] An eighth telescopic cylinder 74, the eighth telescopic cylinder 74 is fixed on the third transverse slider 73, the telescopic shaft of the eighth telescopic cylinder 74 is connected to the third vertical slider 75, and the third vertical slider 75 is provided with a fourth clamping cylinder 76 and a fifth clamping cylinder 77 arranged in parallel;
[0095] The second rotating motor 78 is fixed on the third bracket 72 . A placement plate 780 for placing the torsion spring is provided on the output shaft of the second rotating motor 78 . The placement plate 780 is located between the torsion spring conveyor belt 70 and the rotating disk 13 .
[0096] By adopting the above technical solution, the seventh telescopic cylinder 71 and the eighth telescopic cylinder 74 cooperate to drive the fourth clamping cylinder 76 to clamp a torsion spring from the end of the torsion spring conveyor belt 70 and move it to the placement plate 780. At the same time, the fifth clamping cylinder 77 clamps the torsion spring with adjusted direction from the placement plate 780 and moves it between the lock core and the outer shell, so that one end of the torsion spring is clamped in the groove of the lock core. The direction of the torsion spring on the placement plate 780 is detected by the photoelectric switch, thereby driving the placement plate 780 to rotate, so that one end of the torsion spring on the placement plate 780 can accurately correspond to the groove of the lock core.
[0097] In the embodiment of the utility model, the torsion spring installation mechanism 8 includes:
[0098] A ninth telescopic cylinder 80, wherein a pressing member 800 is connected to the telescopic shaft of the ninth telescopic cylinder 80, and one end of the pressing member 800 is configured to be a hook portion 801 for hooking the other end of the torsion spring;
[0099] A tenth telescopic cylinder 81, wherein a first mounting plate 810 is provided on the telescopic shaft of the tenth telescopic cylinder 81;
[0100] The rotating mechanism includes an eleventh telescopic cylinder 82, a mounting shell 83, a rotating shaft 84, and an arc piece 85. The mounting shell 83 is fixed on the first mounting plate 810. A rack 820 is provided on the telescopic shaft of the eleventh telescopic cylinder 82. The rack 820 penetrates the mounting shell 83 and is slidably arranged. The rotating shaft 84 is rotatably connected to the mounting shell 83 and the lower end extends out of the mounting shell 83. The outer wall of the rotating shaft 84 located in the mounting shell 83 is provided with a gear that matches the rack 820. The rotating shaft 84 and the lock core are coaxially arranged.
[0101] By adopting the above technical solution, the tenth telescopic cylinder 81 drives the rotating mechanism on the first mounting plate 810 to move downward, so that the arc piece 85 extends into the outer shell, and then the eleventh telescopic cylinder 82 drives the rack 820 to slide so that the rotating shaft 84 and the arc piece 85 rotate, and the other end of the torsion spring is rotated to the top of the notch on the outer shell to accumulate force, and then the ninth telescopic cylinder 80 drives the pressing piece 800 to move downward, so that the hook 801 hooks the other end of the torsion spring and moves downward to clamp the other end of the torsion spring into the notch of the outer shell to complete the connection.
[0102] In the embodiment of the utility model, the gasket installation mechanism 9 includes:
[0103] A gasket conveyor belt 90, wherein the gasket conveyor belt 90 is connected to an external vibrating plate and is used to convey the gasket to the rotating plate 13;
[0104] A twelfth telescopic cylinder 91, the twelfth telescopic cylinder 91 is fixed to the base through a fourth bracket 92, and a fourth transverse slider 93 is connected to the telescopic shaft of the twelfth telescopic cylinder 91;
[0105] A thirteenth telescopic cylinder 94, the thirteenth telescopic cylinder 94 is fixed on the fourth horizontal slider 93, a fourth vertical slider 95 is provided on the telescopic axis of the thirteenth telescopic cylinder 94, and a sixth clamping cylinder 96 is provided on the fourth vertical slider 95;
[0106] A separation base 97, wherein the separation base 97 is fixed on the fourth bracket 92 and is located at the end of the gasket conveyor belt 90, and a separation slider 970 is slidably connected to the separation base 97, and a first groove 971 for placing a single gasket is provided on the separation slider 970, and the separation slider 970 has a first position and a second position on the separation base 97, when the separation slider 970 is in the first position, the first groove 971 is connected to the gasket conveyor belt 90, and when the separation slider 970 is in the second position, the first groove 971 is isolated from the gasket conveyor belt 90, and the sliding direction of the separation slider 970 is perpendicular to the conveying direction of the gaskets on the gasket conveyor belt 90;
[0107] The fourteenth telescopic cylinder 98 is fixed on the fourth bracket 92 , and the telescopic shaft of the fourteenth telescopic cylinder 98 is connected to the separation slider 970 for driving the separation slider 970 to slide on the separation base 97 .
[0108] By adopting the above technical solution, a gasket on the end of the gasket conveyor belt 90 is conveyed to the first groove 971 of the separation slider 970, and then the fourteenth telescopic cylinder 98 is actuated to push the separation slider 970 to slide from the first position to the second position, so that the first groove 971 is isolated from the gasket conveyor belt 90, and then the twelfth telescopic cylinder 91 and the thirteenth telescopic cylinder 94 are actuated to drive the sixth clamping cylinder 96 to move and clamp the gasket in the first groove 971, and move the gasket to one end of the outer shell of the clamping mechanism 14.
[0109] In the embodiment of the utility model, the lock installation mechanism 10 includes:
[0110] A buckle conveyor belt 100, wherein the buckle conveyor belt 100 is connected to an external vibrating plate for conveying the buckles to the rotating plate 13, and a first placement platform 1000 is provided at the end of the buckle conveyor belt 100, wherein the first placement platform 1000 is not connected to the buckle conveyor belt 100;
[0111] A fifteenth telescopic cylinder 101, wherein the fifteenth telescopic cylinder 101 is fixed to the base via a fifth bracket 102, and a fifth transverse slider 103 is connected to the telescopic shaft of the fifteenth telescopic cylinder 101;
[0112] a sixteenth telescopic cylinder 104, the sixteenth telescopic cylinder 104 being fixed on the fifth transverse slider 103, a fifth vertical slider 105 being provided on the telescopic axis of the sixteenth telescopic cylinder 104, and three seventh clamping cylinders 106 being arranged in parallel on the fifth vertical slider 105;
[0113] The bending mechanism 107 is provided between the buckle conveyor belt 100 and the rotating disk 13 for bending the buckle.
[0114] By adopting the above technical scheme, the fifteenth telescopic cylinder 101 and the sixteenth telescopic cylinder 104 cooperate to drive the seventh clamping cylinder 106 to move, so that the seventh clamping cylinder 106 closest to the lock conveyor belt 100 is used to move the lock on the lock conveyor belt 100 to the first placement table 1000, the middle seventh clamping cylinder 106 is used to move the lock on the first placement table 1000 to the bending mechanism 107 for bending, and the seventh clamping cylinder 106 closest to the rotating disk 13 is used to install the bent lock to the upper side of the lock core gasket. The simultaneous action of the three seventh clamping cylinders 106 effectively improves the work efficiency.
[0115] In the embodiment of the utility model, the bending mechanism 107 includes:
[0116] A bending base 1070, wherein the bending base 1070 is fixed on the base 1;
[0117] A bending electric cylinder 1071, wherein the telescopic shaft of the bending electric cylinder 1071 is connected to a bending push rod 1072 which is slidably connected to the bending base 1070;
[0118] A sliding base 1073, wherein the sliding base 1073 is slidably connected to the bending base 1070 via a seventeenth telescopic cylinder 1074, and a second groove 10730 for placing the lock buckle is provided on the sliding base 1073, and the sliding base 1073 has a first position and a second position on the bending base 1070;
[0119] A lower pressing block 1075, wherein the lower pressing block 1075 is slidably connected to the bending base 1070 and is located above the sliding base 1073, and the lower pressing block 1075 is driven by an eighteenth telescopic cylinder 1076 to slide up and down;
[0120] When the sliding base 1073 is in the first position, the second groove 10730 is located below the seventh clamping cylinder 106 , and when the sliding base 1073 is in the second position, the second groove 10730 is located below the lower pressing block 1075 .
[0121] By adopting the above technical solution, when the lock moves to the second groove 10730 of the sliding base 1073, the seventeenth telescopic cylinder 1074 drives the sliding base 1073 to move from the first position to the second position. After reaching the position, the eighteenth telescopic cylinder 1076 drives the pressing block 1075 to press one end of the lock onto the sliding base 1073, and then drives the bending push rod 1072 to rise through the bending electric cylinder 1071. The upper end of the bending push rod 1072 contacts the lower side of the end of the lock that is not pressed, thereby bending the lock upward. After the bending is completed, the pressing block 1075 is raised, and the sliding base 1073 returns to the first position, waiting to be clamped by the seventh clamping cylinder 106 and installed on the upper side of the lock core gasket.
[0122] In the embodiment of the utility model, the clamping ring installation mechanism 11 includes:
[0123] A nineteenth telescopic cylinder 110, wherein the nineteenth telescopic cylinder 110 is disposed on the fixed plate 12, and an eighth clamping cylinder 111 is disposed on the telescopic shaft of the nineteenth telescopic cylinder 110;
[0124] A second placement table 112, wherein the second placement table 112 is used for placing the electric door lock electrical box of the battery vehicle;
[0125] The twentieth telescopic cylinder 113 is fixed to the base 1 through the sixth bracket 114. The telescopic shaft of the twentieth telescopic cylinder 113 is provided with a pressing and mounting mechanism, which is used to press the electric door lock electrical box of the battery vehicle and install the clamp ring;
[0126] A snap ring conveying plate 115, on which a plurality of snap rings stacked vertically are placed, and a first passage for a single snap ring to pass through is opened transversely through the snap ring conveying plate 115, and the snap ring conveying plate 115 is arranged on one side of the clamping installation mechanism and cooperates therewith;
[0127] A twenty-first telescopic cylinder 116, the twenty-first telescopic cylinder 116 is fixed on the sixth bracket 114, a first push rod 1160 is provided on the telescopic shaft of the twenty-first telescopic cylinder 116, the first push rod 1160 extends into the first channel of the snap ring conveying plate 115 to convey the lowermost snap ring into the clamping installation mechanism through the first channel;
[0128] The unloading channel 119 is arranged below a side of the second placement platform 112 away from the rotating disk 13, and is used to receive the assembled electric door lock electrical box of the battery vehicle.
[0129] By adopting the above technical scheme, the nineteenth telescopic cylinder 110 drives the eighth clamping cylinder 111 to clamp the workpiece on the rotating disk 13 and move it to the second placement table 112, and then the twentieth telescopic cylinder 113 drives the clamping and installing mechanism to move downward, so as to cooperate with the clamping ring conveying plate 115 and clamp the upper edge of the lock buckle to fix it, and then the twenty-first telescopic cylinder 116 uses the first push rod 1160 to send the lowermost clamping ring into the clamping and installing mechanism through the first channel, and then the clamping and installing mechanism is used to install the clamping ring on the upper side of the lock buckle to prevent the lock buckle from falling off. After the clamping ring is installed, the workpiece is pushed into the unloading channel 119 for collection.
[0130] In an embodiment of the utility model, the clamping and mounting mechanism comprises:
[0131] A second mounting plate 117, the second mounting plate 117 is arranged on the telescopic shaft of the twentieth telescopic cylinder 113 to move up and down, the second mounting plate 117 is provided with a second channel connected to the first channel of the snap ring conveying plate 115, the second channel is perpendicular to the first channel, a second push rod 1170 is slidably connected in the second channel, and the second push rod 1170 is driven by the cylinder;
[0132] The pressing plate 1171 is disposed on one end of the second mounting plate 117 and located at the end of the second channel. The pressing plate 1171 is located above the lock buckle.
[0133] By adopting the above technical solution, the clamping and installing mechanism is in an ascending state in the initial state, so that the workpiece can be smoothly moved to the second placement table 112. When the clamping and installing mechanism descends, the pressure plate 1171 presses against the upper edge of the lock, so that the workpiece is not easy to shake. The retaining ring enters the second channel, and then the second push rod 1170 pushes the retaining ring to clamp the retaining ring on the top of the lock. After the assembly is completed, the clamping and installing mechanism rises again, and the workpiece can be separated from the second placement table 112 for collection.
[0134] In the embodiment of the utility model, it also includes:
[0135] The oiling mechanism is provided with at least two oiling mechanisms and is respectively located between the lock core feeding mechanism 2 and the shell mounting mechanism 3 and between the nut mounting mechanism 6 and the torsion spring feeding mechanism 7. The oiling mechanism is used to lubricate the lock core and the inner wall of the shell.
[0136] By adopting the above technical solution, the lock core and the inner wall of the housing are lubricated with oil during the assembly process, which can effectively improve the oiling effect, thereby eliminating the need to wait until the assembly is completed before oiling.
[0137] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic assembly line for electric door lock electrical box of battery vehicle, characterized in that: include, A base (1), the base (1) being provided with a fixed disk (12) and a rotatable disk (13) connected thereto, the rotatable disk (13) being arranged between the fixed disk (12) and the upper side of the base (1), and the rotatable disk (13) being provided with a plurality of clamping mechanisms (14) for clamping the lock in a circumferential direction thereof; The invention also comprises a lock core feeding mechanism (2) for conveying the lock core to the clamping mechanism (14), which are sequentially arranged in the circumferential direction of the rotating disk (13), a shell mounting mechanism (3) for mounting the shell sleeve on the outer side of the lock core, a limit block feeding mechanism (4) for placing the limit block in the shell, a limit block pressing mechanism (5) for pressing and fixing the limit block in the shell, a nut mounting mechanism (6) for threading a nut on the outer wall of the shell, a torsion spring feeding mechanism (7) for placing a torsion spring between the lock core and the shell, a torsion spring mounting mechanism (8) for connecting one end of the torsion spring to the shell, a gasket mounting mechanism (9) for mounting a gasket on one end of the shell, a lock buckle mounting mechanism (10) for mounting a lock buckle on the upper side of the gasket, and a snap ring mounting mechanism (11) for mounting a snap ring on the upper side of the lock buckle.
2. According to claim 1, the automatic assembly line of the electric door lock electrical box of the battery vehicle is characterized in that: The nut mounting mechanism (6) comprises: a nut conveyor belt (60), wherein the nut conveyor belt (60) is connected to an external vibrating plate and is used to convey nuts to a rotating plate (13); A fifth telescopic cylinder (61), the fifth telescopic cylinder (61) being fixed to the base (1) via a second bracket (62), and a second transverse slider (63) being connected to the telescopic shaft of the fifth telescopic cylinder (61); A sixth telescopic cylinder (64), the sixth telescopic cylinder (64) being fixed on the second transverse slider (63), and the telescopic shaft of the sixth telescopic cylinder (64) being connected to the second vertical slider (65); A first rotating motor (66), wherein a third clamping mechanism (67) is provided on a movable shaft of the first rotating motor (66); Wherein, the first rotating motor (66) is installed on the second vertical sliding block (65).
3. The automatic assembly line for the electric door lock electrical box of a battery vehicle according to claim 1 is characterized in that: The torsion spring feeding mechanism (7) comprises: a torsion spring conveyor belt (70), wherein the torsion spring conveyor belt (70) is connected to an external vibration disk and is used to convey the torsion spring to the rotating disk (13); A seventh telescopic cylinder (71), the seventh telescopic cylinder (71) being fixed to the base (1) via a third bracket (72), and a third transverse slider (73) being connected to the telescopic shaft of the seventh telescopic cylinder (71); an eighth telescopic cylinder (74), the eighth telescopic cylinder (74) being fixed on the third transverse slider (73), the telescopic shaft of the eighth telescopic cylinder (74) being connected to the third vertical slider (75), the third vertical slider (75) being provided with a fourth clamping cylinder (76) and a fifth clamping cylinder (77) arranged in parallel; A second rotating motor (78), the second rotating motor (78) is fixed on the third bracket (72), and a placement plate (780) for placing the torsion spring is provided on the output shaft of the second rotating motor (78), and the placement plate (780) is located between the torsion spring conveyor belt (70) and the rotating plate (13).
4. The automatic assembly line for electric door lock electrical box of battery vehicle according to claim 1 is characterized in that: The torsion spring installation mechanism (8) comprises: A ninth telescopic cylinder (80), wherein a pressing piece (800) is connected to the telescopic shaft of the ninth telescopic cylinder (80), and one end of the pressing piece (800) is configured as a hook portion (801) for hooking the other end of the torsion spring; A tenth telescopic cylinder (81), wherein a first mounting plate (810) is provided on the telescopic shaft of the tenth telescopic cylinder (81); The rotating mechanism comprises an eleventh telescopic cylinder (82), a mounting shell (83), a rotating shaft (84), and an arc piece (85); the mounting shell (83) is fixed on a first mounting plate (810); a rack (820) is arranged on the telescopic shaft of the eleventh telescopic cylinder (82); the rack (820) penetrates the mounting shell (83) and is slidably arranged; the rotating shaft (84) is rotatably connected to the mounting shell (83) and the lower end thereof extends out of the mounting shell (83); a gear matched with the rack (820) is arranged on the outer wall of the rotating shaft (84) located in the mounting shell (83); the rotating shaft (84) and the lock core are arranged coaxially.
5. The automatic assembly line for the electric door lock electrical box of a battery vehicle according to claim 1 is characterized in that: The lock installation mechanism (10) comprises: A lock conveyor belt (100), the lock conveyor belt (100) being connected to an external vibration disk for conveying the lock to a rotating disk (13), a first placement platform (1000) being provided at the end of the lock conveyor belt (100), and the first placement platform (1000) being not in communication with the lock conveyor belt (100); A fifteenth telescopic cylinder (101), the fifteenth telescopic cylinder (101) being fixed on the base via a fifth bracket (102), and a fifth transverse slider (103) being connected to the telescopic shaft of the fifteenth telescopic cylinder (101); A sixteenth telescopic cylinder (104), the sixteenth telescopic cylinder (104) being fixed on the fifth transverse slider (103), a fifth vertical slider (105) being provided on the telescopic axis of the sixteenth telescopic cylinder (104), and three seventh clamping cylinders (106) being arranged in parallel on the fifth vertical slider (105); A bending mechanism (107) is provided between the lock conveyor belt (100) and the rotating disk (13) and is used for bending the lock.
6. The automatic assembly line for the electric door lock electrical box of a battery vehicle according to claim 5 is characterized in that: The bending mechanism (107) comprises: A bending base (1070), wherein the bending base (1070) is fixed on the base (1); A bending electric cylinder (1071), wherein the telescopic shaft of the bending electric cylinder (1071) is connected to a bending push rod (1072) slidably connected to the bending base (1070); A sliding base (1073), wherein the sliding base (1073) is slidably connected to the bending base (1070) via a seventeenth telescopic cylinder (1074), wherein a second groove (10730) for placing the lock buckle is provided on the sliding base (1073), and wherein the sliding base (1073) has a first position and a second position on the bending base (1070); A lower pressing block (1075), the lower pressing block (1075) is slidably connected to the bending base (1070) and is located above the sliding base (1073), and the lower pressing block (1075) is driven by an eighteenth telescopic cylinder (1076) to slide up and down; Wherein, when the sliding base (1073) is in the first position, the second groove (10730) is located below the seventh clamping cylinder (106); when the sliding base (1073) is in the second position, the second groove (10730) is located below the lower pressing block (1075).
