Anti-static assembly line

By introducing lifting structures and material discharge structures on the assembly line, combined with electrostatic bracelets and ion fans, the assembly difficulties caused by the assembly line driving parts movement is solved, and the stable assembly and static removal of parts are achieved.

CN222199560UActive Publication Date: 2024-12-20KUNSHAN NUOYIMANTE IND EQUIP CO LTD
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Patent Information

Application Number
CN202421045555.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-20
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

When the assembly line moves slowly, the parts will continue to be driven forward after they are not assembled in time, making it difficult for employees to pick up and assemble.

Method used

An anti-static assembly line is designed, adopting a lifting structure and a material discharge structure, combined with an electrostatic bracelet and an ion fan, to ensure that the parts can be safely assembled by employees during the assembly process and remove static electricity.

Benefits of technology

Through the lifting structure and the discharge structure, the parts can be avoided from moving to an unacceptable position during the assembly process. At the same time, the electrostatic bracelet and ion fan are used to remove static electricity, ensuring that the parts can be assembled stably and safely during the assembly process.

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Abstract

The utility model provides an anti-static assembly line which comprises a discharging structure, the discharging structure comprises an auxiliary frame, a second matching hole is formed in the top of one side of the auxiliary frame, a second sliding hole is formed in the bottom of one side of the auxiliary frame, a mounting strip is arranged at the bottom of one end of the auxiliary frame, and a discharging plate is arranged at the bottom of the mounting strip. The cross section of the discharging plate is in an isosceles trapezoid shape, and auxiliary grooves are formed in the two sides of the interior of the discharging plate. The device is reasonable in design, the discharging structure capable of ascending and descending is arranged, the bottom of the discharging structure is attached to the top of the assembly belt, parts can enter the discharging structure in the moving process, then the discharging structure is driven by the ascending and descending structure to ascend upwards, the parts are separated from the assembly belt, and therefore the parts can be conveniently assembled. Therefore, workers can assemble the parts in the discharging structure, and the situation that the parts move to the positions where the parts cannot be taken along with the assembling belt in the assembling process is avoided.
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Description

Technical Field

[0001] The utility model mainly relates to the field of assembly lines, in particular to an anti-static assembly line. Background Art

[0002] The assembly line, also known as the assembly line, is an industrial production method in which each production unit focuses on processing only a certain part of the work to improve work efficiency and output.

[0003] According to the conveying method of the assembly line, it can be roughly divided into seven types: belt assembly line, plate chain line, double-speed chain, plug-in line, mesh belt line, suspension line and roller assembly line. Generally, it includes traction parts, load-bearing components, driving devices, tensioning devices, redirecting devices and supporting parts.

[0004] The inventor discovered the following defects during the operation of the specific embodiment:

[0005] However, the assembly line moves slowly and drives the parts forward, so when employees assemble the parts, they need to assemble different parts inside the assembly line. If the assembly is not timely, the assembly line will drive the parts to continue moving forward, resulting in the parts not being assembled and requiring subsequent employees to continue assembling the parts.

[0006] It should be noted that the above contents belong to the technical cognition scope of the inventor. Since the technical contents in this field are vast and too complicated, the above contents of this application do not necessarily constitute prior art. Utility Model Content

[0007] 1. Technical problems to be solved by the utility model:

[0008] The utility model provides an anti-static assembly line, which is used to solve the technical problems existing in the above-mentioned background technology.

[0009] 2. Technical solution:

[0010] To achieve the above object, the technical solution provided by the utility model is: an anti-static assembly line, comprising a mounting frame, a lifting structure is arranged on one side of the top of the mounting frame, and a material discharge structure is arranged on one side of the lifting structure;

[0011] The material discharge structure includes an auxiliary frame, a second matching hole is opened at the top of one side of the auxiliary frame, a second sliding hole is opened at the bottom of one side of the auxiliary frame, a mounting strip is arranged at the bottom of one end of the auxiliary frame, a material discharge plate is arranged at the bottom of the mounting strip, the cross-section of the material discharge plate is arranged to be an isosceles trapezoid, auxiliary grooves are opened on both sides of the interior of the material discharge plate, and a belt conveyor is arranged inside the auxiliary grooves.

[0012] Furthermore, an electrostatic wristband is provided at the bottom of the mounting frame, a transmission roller is rotatably connected inside the mounting frame, and an assembly belt is provided on the outer wall of the transmission roller.

[0013] Furthermore, the lifting structure includes a base plate and a lifting plate, the base plate is arranged on one side of the top of the mounting frame, a bracket is arranged in the middle of the top of the base plate, a first sliding rod is arranged on one side of the bracket, the top of the bracket is rotatably connected to a first transmission screw rod, and a top plate is arranged on the top of the first sliding rod and the first transmission screw rod.

[0014] Furthermore, a first matching hole is provided on one side of the lifting plate, and the first matching hole is slidably connected to the first sliding rod. A first sliding hole is provided on the other side of the lifting plate, and the first sliding hole cooperates with the first transmission screw rod.

[0015] Furthermore, a second transmission screw is rotatably connected to the top of one side of the lifting plate, a second sliding rod is provided at the bottom of one side of the lifting plate, the second transmission screw cooperates with the second matching hole, and the second sliding rod is slidably connected to the second sliding hole.

[0016] Furthermore, an ion blower body is arranged on the top of the inner wall of the mounting strip, and the ion blower body is located just above the middle of the discharge plate.

[0017] 3. Beneficial effects:

[0018] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:

[0019] The utility model provides a discharging structure that can be lifted and lowered, and the bottom of the discharging structure is in contact with the top of the assembly belt, so that the parts can enter the inside of the discharging structure during the movement, and then the discharging structure is driven upward by the lifting structure to separate the parts from the assembly belt, so that the employees can assemble the parts in the discharging structure, and avoid the parts being moved to a position where they cannot be taken away along with the assembly belt during the assembly process;

[0020] When employees are assembling parts, they need to wear an anti-static bracelet on their wrist to remove static electricity from their bodies. At the same time, they need to start the ion blower body so that it can generate a large amount of airflow with positive and negative charges, which can neutralize the charge on the object. When the charge on the surface of the object is negative, it will attract the positive charge in the airflow; when the charge on the surface of the object is positive, it will attract the negative charge in the airflow. When equal amounts of positive and negative charges come into contact, electrical neutralization can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0022] Figure 2 It is a three-dimensional structural schematic diagram of the discharge structure of the utility model;

[0023] Figure 3 It is a three-dimensional structural schematic diagram of the lifting structure of the utility model.

[0024] Reference numerals:

[0025] 1. Mounting frame; 2. Anti-static wristband; 3. Transmission roller; 4. Assembly belt; 5. Lifting structure; 501. Bottom plate; 502. Bracket; 503. First slide bar; 504. First transmission screw rod; 505. Top plate; 506. Lifting plate; 507. First matching hole; 508. First slide hole; 509. Second transmission screw rod; 510. Second slide bar; 6. Discharging structure; 601. Auxiliary frame; 602. Second matching hole; 603. Second slide hole; 604. Mounting strip; 605. Discharging plate; 606. Auxiliary slot; 607. Belt conveyor; 7. Ion blower body. DETAILED DESCRIPTION

[0026] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0029] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", "provided on" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0030] See attached Figure 1-3 , an anti-static assembly line, comprising a mounting frame 1, a lifting structure 5 is provided on one side of the top of the mounting frame 1, and a material discharge structure 6 is provided on one side of the lifting structure 5;

[0031] The material discharge structure 6 includes an auxiliary frame 601, a second matching hole 602 is opened at the top of one side of the auxiliary frame 601, a second sliding hole 603 is opened at the bottom of one side of the auxiliary frame 601, a mounting strip 604 is arranged at the bottom of one end of the auxiliary frame 601, a material discharge plate 605 is arranged at the bottom of the mounting strip 604, the cross-section of the material discharge plate 605 is arranged as an isosceles trapezoid, auxiliary grooves 606 are opened on both sides of the interior of the material discharge plate 605, and a belt conveyor 607 is arranged inside the auxiliary groove 606.

[0032] Furthermore, an anti-static wristband 2 is provided at the bottom of the mounting frame 1 , a transmission roller 3 is rotatably connected inside the mounting frame 1 , and an assembly belt 4 is provided on the outer wall of the transmission roller 3 .

[0033] Furthermore, the lifting structure 5 includes a base plate 501 and a lifting plate 506, the base plate 501 is arranged on one side of the top of the mounting frame 1, a bracket 502 is arranged in the middle of the top of the base plate 501, a first slide bar 503 is arranged on one side of the bracket 502, the top of the bracket 502 is rotatably connected with a first transmission screw rod 504, and a top plate 505 is arranged on the top of the first slide bar 503 and the first transmission screw rod 504. When the discharge structure 6 needs to be lifted and lowered by the lifting structure 5, the motor is started, and the motor drives the first transmission screw rod 504 to rotate, and the first transmission screw rod 504 drives the lifting plate 506 to move upward or downward and drives the subsequent parts and the discharge structure 6 to be lifted and lowered.

[0034] Furthermore, a first matching hole 507 is provided on one side of the lifting plate 506, and the first matching hole 507 is slidably connected to the first slide bar 503. A first sliding hole 508 is provided on the other side of the lifting plate 506, and the first sliding hole 508 cooperates with the first transmission screw 504. A second transmission screw 509 is rotatably connected to the top of one side of the lifting plate 506, and a second sliding bar 510 is provided at the bottom of one side of the lifting plate 506. The second transmission screw 509 cooperates with the second matching hole 602, and the second slide bar 510 is slidably connected to the second sliding hole 603. When the parts at the top of the assembly belt 4 are on one side of the assembly belt 4, the motor is started, and the motor drives the second transmission screw 509 to rotate, and the second transmission screw 509 drives the discharge structure 6 to move horizontally, so that the discharge structure 6 is always located directly in front of the parts at the top of the assembly belt 4.

[0035] Furthermore, an ion blower body 7 is disposed on the top of the inner wall of the mounting strip 604 , and the ion blower body 7 is located directly above the middle of the discharge plate 605 .

[0036] In this embodiment, when the assembly belt 4 conveys the parts to facilitate the employees to assemble the parts on the top of the assembly belt 4, the parts move to the front of the discharge plate 605 and are pushed by the assembly belt 4 through the inclined surface of the discharge plate 605 to contact the belt conveyor 607. The belt conveyor 607 rotates to drive the parts to the top of the discharge plate 605, and then the ion blower body 7 is started to remove static electricity on the surface of the parts.

[0037] Start the motor, and the motor drives the first transmission screw 504 to rotate. The first transmission screw 504 drives the lifting plate 506 to move upward, so that the lifting plate 506 drives the second transmission screw 509 and the second sliding rod 510 to move upward, and the second transmission screw 509 drives the discharge structure 6 to move upward as a whole and disengage from the assembly belt 4. Then the employees assemble the parts inside the discharge structure 6. After the parts are assembled, the motor drives the first transmission screw 504 to reverse, so that the discharge plate 605 is fitted with the assembly belt 4, and the belt conveyor 607 rotates to drive the assembled parts to re-enter the top of the assembly belt 4 for transportation.

[0038] The above-described embodiments only express a certain implementation method of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the patent of the utility model shall be based on the attached claims.

Claims

1. An anti-static assembly line, characterized in that: include A mounting frame (1), wherein a lifting structure (5) is provided on one side of the top of the mounting frame (1), and a material discharge structure (6) is provided on one side of the lifting structure (5); A material discharge structure (6) comprises an auxiliary frame (601), a second matching hole (602) is provided at the top of one side of the auxiliary frame (601), a second sliding hole (603) is provided at the bottom of one side of the auxiliary frame (601), a mounting strip (604) is provided at the bottom of one end of the auxiliary frame (601), a material discharge plate (605) is provided at the bottom of the mounting strip (604), the cross section of the material discharge plate (605) is arranged in an isosceles trapezoid, auxiliary grooves (606) are provided on both sides of the interior of the material discharge plate (605), and a belt conveyor (607) is provided inside the auxiliary groove (606).

2. The anti-static assembly line according to claim 1, characterized in that: An electrostatic wristband (2) is arranged at the bottom of the mounting frame (1), a transmission roller (3) is rotatably connected inside the mounting frame (1), and an assembly belt (4) is arranged on the outer wall of the transmission roller (3).

3. The anti-static assembly line according to claim 1, characterized in that: The lifting structure (5) comprises a bottom plate (501) and a lifting plate (506); the bottom plate (501) is arranged on one side of the top of the mounting frame (1); a bracket (502) is arranged in the middle of the top of the bottom plate (501); a first sliding rod (503) is arranged on one side of the bracket (502); the top of the bracket (502) is rotatably connected to a first transmission screw rod (504); and a top plate (505) is arranged on the top of the first sliding rod (503) and the first transmission screw rod (504).

4. The anti-static assembly line according to claim 3, characterized in that: A first matching hole (507) is provided on one side of the lifting plate (506), and the first matching hole (507) is slidably connected to the first sliding rod (503). A first sliding hole (508) is provided on the other side of the lifting plate (506), and the first sliding hole (508) is matched with the first transmission screw rod (504).

5. The anti-static assembly line according to claim 4, characterized in that: A second transmission screw rod (509) is rotatably connected to the top of one side of the lifting plate (506), and a second sliding rod (510) is provided at the bottom of one side of the lifting plate (506). The second transmission screw rod (509) and the second matching hole (602) cooperate with each other, and the second sliding rod (510) and the second sliding hole (603) are slidably connected.

6. The anti-static assembly line according to claim 1, characterized in that: An ion blower body (7) is arranged on the top of the inner wall of the mounting strip (604), and the ion blower body (7) is located directly above the middle of the discharge plate (605).