Corner air cylinder clamp jig for machining center large-size section bar

By designing a large-size profile corner cylinder clamping fixture for machining centers, the synchronous linkage clamping mechanism of multiple angle cylinders and rubber buffer blocks is used to solve the problems of low clamping efficiency and surface damage in large-size profile processing, and improve the problem of high-size profile processing. The processing efficiency and quality are achieved and the service life of the device is extended.

CN222199737UActive Publication Date: 2024-12-20KUNSHAN RUNHUA NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202420852940.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-20
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

When existing large-sized profiles are clamped with visors during processing, the clamping time is long, the efficiency is low, and it is easy to cause deformation of the profile surface and affect the processing quality.

Method used

A corner cylinder clamp fixture with large-size profiles of the center was designed, and multiple corner cylinders and rubber buffer blocks were used for synchronous clamping. The structures such as elastic braces and double-head bolts were used to improve clamping efficiency and durability. Reduce damage to the surface of the profile.

Benefits of technology

It realizes rapid clamping of large-sized profiles, improves clamping efficiency and processing quality, extends the service life of the device, and reduces vibration transmission of the profile during processing and wear of rubber buffer blocks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a corner air cylinder clamping jig for a large-size section bar of a machining center, and relates to the technical field of clamping jigs of machining centers. The corner air cylinder clamping jig for machining the center large-size sectional materials comprises a workbench and a corner air cylinder, a sectional material containing part is arranged on the upper surface of the workbench, a sectional material body is arranged on the upper surface of the sectional material containing part, the bottom of the corner air cylinder is fixedly connected to the upper surface of the workbench, and the output end of the corner air cylinder is fixedly connected with an output rotating rod; the top of the output rotating rod is fixedly connected with a downward pressing rotating arm, a stud is arranged in the downward pressing rotating arm, the bottom end of the stud is fixedly connected with a connecting plate, the lower surface of the connecting plate is fixedly connected with an elastic supporting plate, the bottom of the elastic supporting plate is fixedly connected with a fixing plate, and a rubber buffer block is arranged on the lower surface of the fixing plate. And through the multiple corner air cylinders and the corresponding rubber buffer blocks, the profile body can be rapidly clamped, and the clamping efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamps for machining centers, in particular to a corner cylinder clamp for large-size profiles in a machining center. Background Art

[0002] Profiles refer to solid straight bars of metal or non-metal materials that have been formed through plastic processing and have a certain cross-sectional shape and size. The cross-sectional shapes are varied, and the common ones are square, rectangular, rounded rectangle, I-shaped, hexagonal, elliptical, etc. There are also some special shapes. Different profiles are different in cross-sectional shape, size, wall thickness, etc. There are many varieties of profiles. According to the cross-sectional height, they can be divided into large steel (height ≥ 80mm), small and medium-sized steel (height < 80mm), and according to the cross-sectional shape, they can be divided into H-shaped steel, I-shaped steel, channel steel, angle steel, round steel, etc. Because profiles have high strength and rigidity and can withstand large loads, they are often used to build frames, support structures, and manufacture machine accessories, etc., and are widely used in machinery, construction, electrical appliances and other fields. Existing large-sized profiles are generally fixed by vise clamping during processing. Since large-sized profiles need to be clamped and fixed using multiple vises, the clamping time is long and the work efficiency is low. In addition, the use of vises can easily cause the surface of the profile to be deformed and damaged, affecting the processing quality. Utility Model Content

[0003] In view of the deficiencies of the prior art, the utility model provides a corner cylinder clamping fixture for large-size profiles in a machining center to solve the existing problems raised in the above-mentioned background technology.

[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: an angle cylinder clamp for large-size profiles in a machining center, comprising a workbench and an angle cylinder, the upper surface of the workbench is provided with a profile placement portion, the upper surface of the profile placement portion is provided with a profile body, the bottom of the angle cylinder is fixedly connected to the upper surface of the workbench, the output end of the angle cylinder is fixedly connected to an output rotating rod, the top of the output rotating rod is fixedly connected to a downward pressure rotating arm, the interior of the downward pressure rotating arm is provided with a stud bolt, the bottom end of the stud bolt is fixedly connected to a connecting plate, the lower surface of the connecting plate is fixedly connected to an elastic support plate, the bottom of the elastic support plate is fixedly connected to a fixed plate, and the lower surface of the fixed plate is provided with a rubber buffer block.

[0005] Preferably, the corner cylinders are symmetrically arranged on both sides of the profile body, and the corner cylinders are arranged at equal intervals along the length direction of the profile body.

[0006] Preferably, an internal through hole is opened inside the downward pressure rotating arm, and the inner surface of the internal through hole is sleeve-fitted with the outer surface of the stud bolt.

[0007] Preferably, the outer surface of the stud bolt is threadedly connected with a first nut and a second nut, and the first nut and the second nut are arranged on both sides of the downward pressure rotating arm.

[0008] Preferably, the elastic support plate is a symmetrical arc-shaped structure.

[0009] Preferably, mounting screws are provided inside the fixing plate and the rubber buffer block, and outer surfaces of the mounting screws are threadedly connected to mounting holes inside the fixing plate and the rubber buffer block.

[0010] Preferably, a fixing column is fixedly connected to the bottom of the inner surface of the elastic support plate, an adaptor block is fixedly connected to the top of the fixing column, and the upper surface of the adaptor block is extruded and adapted to the top of the inner surface of the elastic support plate.

[0011] Preferably, the lower surface of the rubber buffer block is extrusion-fitted with the upper surface of the profile body.

[0012] Beneficial Effects

[0013] The utility model provides a corner cylinder clamping fixture for large-size profiles in a machining center. It has the following beneficial effects:

[0014] (1) The angle cylinder clamping fixture for large-size profiles of the machining center uses multiple angle cylinders and corresponding rubber buffer blocks. The control drive system enables multiple angle cylinders to be synchronously linked, which can quickly clamp the profile body, and the pressing force of the angle cylinder on the profile body can be controlled, thereby improving the clamping efficiency. The elastic rubber buffer block is used to apply force to the profile body, which can not only increase the friction between the profile body and improve the clamping effect, but also provide a buffering effect, reduce the possibility of damage to the profile body, and improve the processing quality.

[0015] (2) The corner cylinder clamping fixture for large-size profiles of the machining center can improve the buffering effect of the rubber buffer block by providing an elastic support plate, so that the vibration received by the profile body during subsequent processing is less transmitted to the corner cylinder, thereby playing a certain protective role for the corner cylinder.

[0016] (3) The angle cylinder clamp fixture for large-size profiles of the machining center can make the rubber buffer block that has been deformed due to long-term use fit tightly to the surface of the profile body through the cooperation between the stud bolt, the first nut and the second nut, so that the device can continue to tighten and clamp, without the need to directly replace the rubber buffer block, thereby improving the durability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2This is a schematic diagram of the structure of the corner cylinder of the utility model;

[0019] Figure 3 It is a schematic diagram of the planar structure of the corner cylinder of the utility model.

[0020] In the figure: 1. workbench; 2. profile placement part; 3. profile body; 4. corner cylinder; 5. output rotating rod; 6. downward pressing rotating arm; 7. internal through hole; 8. stud bolt; 9. connecting plate; 10. first nut; 11. second nut; 12. elastic support plate; 13. fixing plate; 14. rubber buffer block; 15. mounting screw; 16. fixing column; 17. adapter block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1:

[0023] like Figure 1-3 As shown, the utility model provides a corner cylinder clamp for large-size profiles in a machining center, including a workbench 1 and a corner cylinder 4, the upper surface of the workbench 1 is provided with a profile placement portion 2, the upper surface of the profile placement portion 2 is provided with a profile body 3, the bottom of the corner cylinder 4 is fixedly connected to the upper surface of the workbench 1, the output end of the corner cylinder 4 is fixedly connected with an output rotating rod 5, the top of the output rotating rod 5 is fixedly connected with a downward pressure rotating arm 6, the interior of the downward pressure rotating arm 6 is provided with a stud bolt 8, the bottom end of the stud bolt 8 is fixedly connected with a connecting plate 9, the lower surface of the connecting plate 9 is fixedly connected with an elastic support plate 12, the bottom of the elastic support plate 12 is fixedly connected with a fixing plate 13, and the lower surface of the fixing plate 13 is provided with a rubber buffer block 14.

[0024] Specifically, the corner cylinders 4 are symmetrically arranged on both sides of the profile body 3 , and the corner cylinders 4 are arranged at equal intervals along the length direction of the profile body 3 .

[0025] Specifically, an internal through hole 7 is opened inside the downward pressing rotating arm 6 , and the inner surface of the internal through hole 7 is sleeve-fitted with the outer surface of the stud bolt 8 .

[0026] Specifically, the outer surface of the stud bolt 8 is threadedly connected with a first nut 10 and a second nut 11 , and the first nut 10 and the second nut 11 are arranged on both sides of the downward pressure rotating arm 6 .

[0027] Specifically, the elastic support plate 12 is a symmetrical arc-shaped structure.

[0028] Specifically, mounting screws 15 are disposed inside the fixing plate 13 and the rubber buffer block 14 , and outer surfaces of the mounting screws 15 are threadedly connected to mounting holes inside the fixing plate 13 and the rubber buffer block 14 .

[0029] Specifically, a fixing column 16 is fixedly connected to the bottom of the inner surface of the elastic support plate 12 , and an adapting block 17 is fixedly connected to the top of the fixing column 16 . The upper surface of the adapting block 17 is pressed and adapted to the top of the inner surface of the elastic support plate 12 .

[0030] Specifically, the lower surface of the rubber buffer block 14 is extruded and fitted with the upper surface of the profile body 3 .

[0031] The working principles and beneficial effects of the above embodiments.

[0032] When in use, the angle cylinder 4 is driven to make the output rotating rod 5 extend and rotate, so that the downward pressing rotating arm 6 drives the rubber buffer block 14 to move to the surface of the profile body 3, and presses and fixes the profile body 3. The driving system is controlled to make multiple angle cylinders 4 work synchronously, so that the profile body 3 can be clamped quickly, and the pressing force of the angle cylinder 4 on the profile body 3 can be controlled, which improves the clamping efficiency. The elastic rubber buffer block 14 is used to apply a force to the profile body 3, which can not only increase the friction between the profile body 3 and the profile body 3 to improve the clamping effect, but also provide a buffering effect, reduce the possibility of damage to the profile body 3, and improve the processing quality. When the rubber buffer block 14 presses the profile body 3, the elastic support plate 12 is deformed by force until the upper surface of the adapter block 17 is against the top of the inner surface of the elastic support plate 12. The elastic force of the elastic support plate 12 can improve The buffering effect of the rubber buffer block 14 makes it possible to transmit less vibration to the corner cylinder 4 during the subsequent processing of the profile body 3, thereby providing a certain degree of protection for the corner cylinder 4. The fixed column 16 provided can prevent the elastic support plate 12 from being excessively deformed, thereby providing a supporting effect. The mounting screws 15 are embedded, which can facilitate the normal use of the rubber buffer block 14. Since the rubber buffer block 14 will be slightly deformed after being under pressure for a long time, it is easy for a small gap to form between the rubber buffer block 14 and the profile body 3, resulting in a poor clamping effect. At this time, the stud bolt 8 is adjusted to a suitable position by screwing the first nut 10 and the second nut 11, so that the rubber buffer block 14 is tightly fitted to the surface of the profile body 3, which facilitates the continued tightening and clamping of the device. There is no need to directly replace the rubber buffer block 14, thereby improving the durability of the device.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Angle cylinder fixture for large-size profiles in machining centers, including a workbench and an angle cylinder, characterized in that: A profile placing portion is provided on the upper surface of the workbench, a profile body is provided on the upper surface of the profile placing portion, the bottom of the angular cylinder is fixedly connected to the upper surface of the workbench, the output end of the angular cylinder is fixedly connected to an output rotating rod, the top of the output rotating rod is fixedly connected to a downward pressure rotating arm, a stud is provided inside the downward pressure rotating arm, the bottom end of the stud is fixedly connected to a connecting plate, the lower surface of the connecting plate is fixedly connected to an elastic support plate, the bottom of the elastic support plate is fixedly connected to a fixing plate, and a rubber buffer block is provided on the lower surface of the fixing plate.

2. The corner cylinder clamp for large-size profiles in a machining center according to claim 1 is characterized in that: The corner cylinders are symmetrically arranged on both sides of the profile body, and are arranged at equal intervals along the length direction of the profile body.

3. The corner cylinder clamp for large-size profiles in a machining center according to claim 1, characterized in that: An internal through hole is provided inside the downward pressing rotating arm, and the inner surface of the internal through hole is sleeve-fitted with the outer surface of the stud bolt.

4. The corner cylinder clamp for large-size profiles in a machining center according to claim 1, characterized in that: The outer surface of the stud bolt is threadedly connected with a first nut and a second nut, and the first nut and the second nut are arranged on both sides of the downward pressure rotating arm.

5. The corner cylinder clamp for large-size profiles in a machining center according to claim 1, characterized in that: The elastic support plate is a symmetrical arc structure.

6. The corner cylinder clamp for large-size profiles in a machining center according to claim 1, characterized in that: The fixing plate and the rubber buffer block are provided with mounting screws inside, and the outer surfaces of the mounting screws are threadedly connected with the mounting holes inside the fixing plate and the rubber buffer block.

7. The corner cylinder clamp for large-size profiles in a machining center according to claim 1, characterized in that: The bottom of the inner surface of the elastic support plate is fixedly connected with a fixing column, the top of the fixing column is fixedly connected with an adapting block, and the upper surface of the adapting block is pressed and adapted with the top of the inner surface of the elastic support plate.

8. The corner cylinder clamp for large-size profiles in a machining center according to claim 1, characterized in that: The lower surface of the rubber buffer block is extruded and matched with the upper surface of the profile body.