Dust-free cutting machine

By adopting integrated slide rail design and synchronous transmission module in plate cutting equipment, the problems of high assembly difficulty and high maintenance frequency in the existing technology are solved, and a more reasonable transmission form and simplified tool module assembly are achieved, improving the The synchronization and ease of use of the device are provided.

CN222199809UActive Publication Date: 2024-12-20QINGDAO QUANXINTAI PLASTIC MACHINERY CO LTD
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Patent Information

Application Number
CN202420935429.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-20
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The tolerances of existing plate cutting equipment are difficult to control during assembly, and the assembly is difficult to be high. The transmission mechanism is not properly set up, resulting in tool misalignment, low synchronization rate, complex training process and high maintenance frequency.

Method used

The integrated slide rail design is adopted to synchronously transmit power to the horizontal moving unit through the power module, realize the synchronous output of the dual transmission module, simplify the assembly and maintenance of the tool adjustment module, and ensure the synchronization of the upper and lower tool modules.

Benefits of technology

It improves the assembly convenience and maintenance frequency of the equipment, ensures the rationality and synchronization of the transmission form, reduces the maintenance frequency, and improves the simplicity of use and marketing value of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

A dust-free cutting machine relates to the field of plate cutting and comprises a machine frame body, an assembly machine frame is fixedly arranged in the machine frame body, horizontal moving units are arranged on the upper portion and the lower portion of the assembly machine frame respectively, and transmission modules are arranged on the two horizontal moving units respectively. The two transmission modules are in synchronous power connection with the power module; the dust-free cutting device solves the technical problems existing in dust-free cutting equipment in the prior art, compared with the prior art, the dust-free cutting device is more convenient to assemble and lower in maintenance rate, horizontal adjustment of the upper cutter module and the lower cutter module becomes simple through the integrated sliding rail, particularly, the transmission mode of the dust-free cutting device is more reasonable, the synchronization degree of the two cutter modules can be guaranteed, and the service life of the dust-free cutting device is prolonged. The market popularization value is higher.
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Description

Technical Field

[0001] The utility model relates to the field of plate cutting, in particular to a dust-free cutting machine. Background Art

[0002] During the production process, the continuous sheets need to be cut into required sizes according to specifications. The cutting method in the prior art will generate a lot of dust, and shear cutting will produce edge collapse, edge collapse and strip-shaped dust. In response to this problem, Chinese patent 207873287U discloses a sheet dust-free cutting device for a sheet material production line. The device solves the above problems to a certain extent, but it also has certain defects.

[0003] Specifically, one is that the guide rails of the equipment are in a split form, including an upper combined guide rail and a lower combined guide rail, and cutting mechanisms are respectively set on the two combined guide rails; the above-mentioned setting form combined with the pressure-type cutting process requires the two combined guide rails to be strictly assembled on the same vertical surface during the assembly process, otherwise the tool cannot be pressed against each other, and the tolerance is difficult to control during the assembly process, and the assembly difficulty is extremely high. Secondly, the transmission mechanism of the equipment is not set reasonably. In combination with the above, the equipment uses the pressure-matching of two mold knife groups to achieve plate groove positioning, cutting and flattening. Referring to Figure 3 of the specification, the transmission form of the equipment is easy to cause a certain misalignment of the two knife groups, and its synchronization rate is low, the adjustment process is complicated, and the maintenance frequency is high. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a dust-free cutting machine with a more reasonable transmission form, simpler assembly of the tool module, low equipment maintenance frequency and greater ease of use.

[0005] The device includes a frame body, which is the assembly base of the device;

[0006] An assembly rack is fixedly arranged in the rack body, and horizontal moving units are respectively arranged at the upper and lower parts of the assembly rack, and transmission modules are respectively arranged on the two horizontal moving units; the two transmission modules are synchronously connected to the power module;

[0007] The effect achieved in this way is that the power module provides power to the transmission module synchronously, and the transmission module transmits the power synchronously to the horizontal moving unit to make it move horizontally; that is, the synchronous output of the dual transmission modules of a single power is achieved, and the power is synchronously transmitted to the two horizontal moving units, and the effect is to ensure the synchronous movement of the two horizontal moving units;

[0008] The two horizontal moving units are respectively provided with a tool adjustment module, the tool adjustment module includes an adjustment power mechanism, a driving rod and a telescopic shell, the telescopic shell includes an assembly base fixedly arranged on the horizontal moving unit, and a slider slidably arranged on the assembly base; the slider is provided with a driving rod, and the driving rod is connected to the adjustment power mechanism;

[0009] Cutters are fixed on the slide blocks of the two cutter adjustment modules respectively, and the two cutters are arranged opposite to each other.

[0010] The beneficial effects of the utility model are as follows: the utility model solves the technical problems existing in the dust-free cutting equipment in the prior art. Compared with the prior art, the equipment is more convenient to assemble and has a lower maintenance rate. The integrated slide rail makes the horizontal adjustment of the upper and lower tool modules simple. In particular, the transmission form is more reasonably set, which can ensure the synchronization of the two tool modules and has greater market promotion value. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of a dust-free cutting machine described in the utility model;

[0012] Figure 2 This is a schematic diagram of the assembly structure of a dust-free cutting machine described in the utility model;

[0013] Reference numerals:

[0014] 1-Frame body 2-Assembly frame 3-Horizontal moving unit 4-Power module 5-Track wheel 6-Tool adjustment module 7-Tool 8-Sheet support plate

[0015] 21-Upper side beam 22-Lower side beam 23-Reinforcement rib

[0016] 31- synchronous wheel 32- synchronous belt

[0017] 41-Drive shaft

[0018] 61- telescopic shell 62- driving rod 63- adjusting power mechanism

[0019] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0020] Reference Figure 1 , Figure 2 The dust-free cutting machine described in the utility model comprises a frame body 1, and the frame body 1 is the assembly basis of the device;

[0021] Preferably, the frame body 1 is a rectangular frame structure.

[0022] An assembly rack 2 is fixedly arranged in the rack body 1, and horizontal moving units 3 are respectively arranged on the upper and lower parts of the assembly rack 2, and transmission modules are respectively arranged on the two horizontal moving units 3; the transmission modules are connected to the power module 4;

[0023] That is, the power module 4 is connected to the transmission modules in the two horizontal moving units 3 by power;

[0024] The effect achieved in this way is that the power module 4 provides power to the transmission module synchronously, and the transmission module transmits the power synchronously to the horizontal moving unit 3, so that it moves horizontally; that is, the synchronous output of the dual transmission modules of a single power is achieved, and the power is synchronously transmitted to the two horizontal moving units 3, and the effect is to ensure the synchronous movement of the two horizontal moving units 3;

[0025] The two horizontal moving units 3 are respectively provided with a tool adjustment module 6, the tool adjustment module 6 includes an adjustment power mechanism 63, a driving rod 62 and a telescopic shell 61, the telescopic shell 61 includes an assembly base fixedly arranged on the horizontal moving unit 3, and a slider slidably arranged on the assembly base; the slider is provided with a driving rod 62, and the driving rod 62 is connected to the adjustment power mechanism 63;

[0026] The effect achieved in this way is that by adjusting the action of the power mechanism 63, the driving rod 62 is controlled to push or pull the slider to move, that is, the slider is adjusted up and down.

[0027] Cutters 7 are fixedly mounted on the slide blocks of the two cutter adjustment modules 6 , respectively, and the two cutters 7 are arranged opposite to each other.

[0028] That is to say, the gap between the two cutters 7 is controlled by the relative movement of the cutter adjustment module 6, and the cutters 7 are used to groove and cut the plate.

[0029] Furthermore, a plate support plate 8 is fixedly arranged in the assembly frame 2 .

[0030] The sheet material support plate 8 is used to support the sheet material.

[0031] Preferably, a plate limiting base is provided on the upper side and at the rear of the plate support plate 8 .

[0032] Furthermore, the specific configuration of the horizontal moving unit 3 is as follows:

[0033] The outer frame of the assembly rack 2 is a rectangular frame, including an upper pipe fitting, a lower pipe fitting and two side pipe fittings;

[0034] An upper side beam 21 and a lower side beam 22 are respectively arranged at the upper and lower parts of the rectangular frame; a transmission module is respectively arranged on both sides between the upper side beam 21 and the upper pipe, and the transmission module is a synchronous wheel 31, and a synchronous belt 32 is arranged between the two synchronous wheels 31;

[0035] Transmission modules are respectively arranged on both sides between the lower side beam 22 and the lower side pipe. The transmission modules are synchronous wheels 31 , and a synchronous belt 32 is arranged between the two synchronous wheels 31 .

[0036] Preferably, reinforcing ribs 23 are provided between the upper side beam 21 and the upper side pipe, and between the lower side beam 22 and the lower side pipe, respectively.

[0037] Furthermore, the power module 4 is arranged at the lower part of the frame body 1, including a motor and a reducer, the motor power is connected to the reducer, the reducer power is connected to the output shaft, and the output shaft is power-connected to the synchronous wheels 31 in the two horizontal moving units 3.

[0038] Furthermore, the tool adjustment module 6 is clamped on the synchronous belt 32 through a clamping plate, and the two tool adjustment modules 6 are arranged opposite to each other.

[0039] Furthermore, the adjusting power mechanism 63 and the driving rod 62 adopt a transmission form of a hydraulic pump station and a hydraulic cylinder, or a transmission form of a motor and an adjusting screw.

[0040] The motor-matched adjusting screw mentioned here refers to a transmission form in which the electric adjusting screw is constrained by a slider and the screw is displaced by a motor-matched screw set.

[0041] Preferably, the slider is a dovetail slider in the prior art.

[0042] Furthermore, the tool 7 comprises an outer frame, and a first groove pressing wheel, a second groove pressing wheel, a cutting knife and a smoothing wheel are sequentially arranged on the bottom surface of the outer frame from the front to the back in the cutting direction.

[0043] Furthermore, a track wheel 5 is disposed below the frame body 1 , and a corresponding horizontal track is disposed below the track wheel 5 .

[0044] The effect achieved thereby is that the cutting action is coordinated with the continuous forward feeding of the sheet material.

[0045] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims.

[0046] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A dust-free cutting machine, comprising a frame body, in which an assembly frame is fixedly arranged, characterized in that: The upper and lower parts of the assembly frame are respectively provided with horizontal moving units, and the two horizontal moving units are respectively provided with transmission modules; the two transmission modules are synchronously connected to the power module; The two horizontal moving units are respectively provided with a tool adjustment module, the tool adjustment module includes an adjustment power mechanism, a driving rod and a telescopic shell, the telescopic shell includes an assembly base fixedly arranged on the horizontal moving unit, and a slider slidably arranged on the assembly base; the slider is provided with a driving rod, and the driving rod is connected to the adjustment power mechanism; Cutters are fixed on the slide blocks of the two cutter adjustment modules respectively, and the two cutters are arranged opposite to each other.

2. A dust-free cutting machine according to claim 1, characterized in that: A plate support plate is fixedly arranged in the assembly frame.

3. The dust-free cutting machine according to claim 1, characterized in that: The specific configuration of the horizontal moving unit is as follows: The outer frame of the assembly rack is a rectangular frame, including an upper pipe fitting, a lower pipe fitting and two side pipe fittings; An upper side beam and a lower side beam are respectively arranged at the upper and lower parts of the rectangular frame; a transmission module is respectively arranged on both sides between the upper side beam and the upper pipe, and the transmission module is a synchronous wheel, and a synchronous belt is arranged between the two synchronous wheels; Between the lower side beam and the lower side pipe, transmission modules are arranged on both sides thereof respectively. The transmission modules are synchronous wheels, and a synchronous belt is arranged between the two synchronous wheels.

4. The dust-free cutting machine according to claim 1, characterized in that: The power module is arranged at the lower part of the frame body, and includes a motor and a reducer. The motor power is connected to the reducer, the reducer power is connected to the output shaft, and the output shaft is connected to the synchronous wheel power in the two horizontal moving units.

5. The dust-free cutting machine according to claim 1, characterized in that: The tool adjustment module is clamped on the synchronous belt through a clamping plate, and the two tool adjustment modules are arranged opposite to each other.

6. The dust-free cutting machine according to claim 1, characterized in that: The regulating power mechanism and the driving rod adopt a transmission form of a hydraulic pump station and a hydraulic cylinder, or a transmission form of a motor and an adjusting screw.

7. The dust-free cutting machine according to claim 1, characterized in that: The tool comprises an outer frame, and a first groove pressing wheel, a second groove pressing wheel, a cutting knife and a leveling wheel are arranged in sequence from front to back on the bottom surface of the outer frame in the cutting direction.

8. The dust-free cutting machine according to claim 1, characterized in that: A track wheel is arranged below the frame body, and a corresponding horizontal track is arranged at the lower part of the track wheel.