Scrap treatment device for spring steel polishing machining
The chip processing device for spring steel grinding effectively separates coolant from debris and compacts debris for efficient storage and discharge, addressing coolant waste and storage inefficiencies in existing devices.
Patent Information
- Application Number
- CN202420883596.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-26
AI Technical Summary
Existing chip processing devices for spring steel grinding mix coolant with debris, leading to coolant waste and inefficient debris storage due to lack of compacting components.
A chip processing device with a grinding table, mesh plate, guide chamber, recovery chamber, and filter plates that separate coolant from debris, allowing for recycling and compacting the debris for efficient storage and discharge.
Separates coolant from debris for recycling and compacts debris for efficient storage and discharge, reducing resource waste and labor burden.
Smart Images

Figure CN222199882U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spring steel grinding, and more specifically, to a chip processing device for spring steel grinding processing. Background Art
[0002] Spring steel is a special-purpose steel material, usually used to manufacture various springs and elastic parts. When making spring steel plates, a grinding device is needed to grind the surface of the spring steel raw material. A lot of debris will be generated during the grinding process, and a debris handling device is needed to collect and handle the debris. During the use of the existing debris handling device for spring steel grinding, since coolant is required during the grinding process of spring steel, the debris and coolant are mixed together, so that a large amount of coolant is disposed of along with the debris, resulting in a waste of coolant; secondly, the existing debris handling device for spring steel grinding does not have a compacting component, so that the collected debris occupies a large space when piled in one place, which is not convenient for storage. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the problems existing in the prior art, the utility model provides a chip processing device for spring steel grinding processing to solve the technical problem mentioned in the background technology that during use, the chips and coolant are mixed together in the existing chip processing device for spring steel grinding processing, so that a large amount of coolant is processed together with the chips, thereby causing waste of coolant.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chip processing device for grinding spring steel, comprising a grinding table, a mesh plate is fixedly provided on the grinding table, a guide chamber is provided inside the grinding table, a recovery chamber is fixedly provided at the lower end of the guide chamber, two support bars are fixedly provided in the recovery chamber, two limit rods are movably provided on each of the support bars, the upper ends of the four limit rods are fixedly connected to a first filter plate, the lower end of each limit rod passes through the support bar and is fixedly connected to the limit plate, a spring is movably sleeved on the outer side of the limit rod, a motor is fixedly provided on the outer side of the recovery chamber, a driving end of the motor extends into the recovery chamber and is fixedly connected to a convex column, and the convex column is rotatably connected to the recovery chamber;
[0007] A processing chamber is fixedly arranged at one side of the recovery chamber, a pressure plate is movably arranged in the processing chamber, and a second filter plate is fixedly arranged in the processing chamber.
[0008] The utility model is further configured that the processing chamber and the recovery chamber are respectively provided with communication ports matched with the first filter plate, and the communication ports are arranged above the second filter plate to facilitate the debris to enter the processing chamber.
[0009] The utility model is further configured that the processing chamber and the recovery chamber are respectively provided with through holes for use with each other, and the through holes are arranged below the second filter plate to facilitate the coolant to flow back to the recovery chamber.
[0010] The utility model is further configured such that a first hydraulic cylinder is fixedly provided at the upper end of the processing chamber, and a driving end of the first hydraulic cylinder extends into the processing chamber and is fixedly connected to a pressing plate to facilitate movement of the pressing plate.
[0011] The utility model is further configured that a second hydraulic cylinder is fixedly provided on one side of the processing chamber, and a driving end of the second hydraulic cylinder extends into the processing chamber and is fixedly connected to a push plate to facilitate movement of the push plate.
[0012] The utility model is further configured that a discharge port is provided at one side of the processing chamber, and a box door is movably provided on the processing chamber to facilitate opening the discharge port.
[0013] The utility model is further configured that the upper end of the box door passes through the processing chamber and is fixedly connected to a third hydraulic cylinder, the third hydraulic cylinder is fixedly connected to a support rod, and the support rod is fixedly arranged on one side of the grinding table to facilitate the movement of the box door.
[0014] The utility model is further configured that a guide platform is fixedly provided on one side of the processing chamber to facilitate guiding the waste chip group.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a chip processing device for spring steel grinding, which has the following beneficial effects:
[0017] 1. Through the coordination of the grinding table, mesh plate, guide chamber, recovery chamber, support bar, limit rod, first filter plate, limit plate, spring, motor and convex column, the debris and coolant generated in the spring steel grinding process can be separated and recovered, and the coolant can be recycled, thereby saving resources. At the same time, the first filter plate can vibrate during the filtering process, which can effectively prevent blockage and enable the waste chips to move along the first filter plate.
[0018] 2. The processing chamber, the pressing plate, the second filter plate, the communicating port, the through hole and the first hydraulic cylinder cooperate to compact the recovered waste chips, thereby saving the space occupied during storage and making it easier to transport and store.
[0019] 3. Through the cooperation of the second hydraulic cylinder, the push plate, the discharge port, the box door, the third hydraulic cylinder, the support rod and the guide platform, the compacted waste chips can be automatically discharged, thereby reducing the labor burden of the staff for manual discharge and being very convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of a chip handling device for grinding spring steel in use;
[0021] Figure 2 It is a schematic diagram of the overall structure of a chip handling device for grinding spring steel in another viewing angle when in use;
[0022] Figure 3 It is a schematic diagram of the partial cross-sectional structure of the recovery chamber and its connecting components when the first filter plate is in a vibrating state;
[0023] Figure 4 for Figure 3 A is a partial enlarged schematic diagram;
[0024] Figure 5 It is a schematic diagram of the partial cross-sectional structure of the processing chamber and its connecting parts when the push plate is in the moving state.
[0025] In the figure: 1. grinding table; 2. mesh plate; 3. guide chamber; 4. recovery chamber; 5. support bar; 6. limit rod; 7. first filter plate; 8. limit plate; 9. spring; 10. motor; 11. convex column; 12. treatment chamber; 13. pressure plate; 14. second filter plate; 15. communicating port; 16. through hole; 17. first hydraulic cylinder; 18. second hydraulic cylinder; 19. push plate; 20. discharge port; 21. box door; 22. third hydraulic cylinder; 23. support rod; 24. guide table. DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0029] See also Figure 1-5 , a chip handling device for grinding spring steel, comprising a grinding table 1, a mesh plate 2 is fixedly provided on the grinding table 1, a guide chamber 3 is provided in the grinding table 1, a recovery chamber 4 is fixedly provided at the lower end of the guide chamber 3, two support bars 5 are fixedly provided in the recovery chamber 4, two limit rods 6 are movably provided on each of the support bars 5, the upper ends of the four limit rods 6 are fixedly connected with a first filter plate 7, the lower end of each limit rod 6 passes through the support bar 5 and is fixedly connected to a limit plate 8, a spring 9 is movably sleeved on the outer side of the limit rod 6, a motor 10 is fixedly provided on the outer side of the recovery chamber 4, a driving end of the motor 10 extends into the recovery chamber 4 and is fixedly connected with a convex column 11, and the convex column 11 is rotatably connected to the recovery chamber 4;
[0030] A processing chamber 12 is fixedly provided at one side of the recovery chamber 4 , a pressing plate 13 is movably provided in the processing chamber 12 , and a second filter plate 14 is fixedly provided in the processing chamber 12 .
[0031] In this embodiment, a grinding mechanism is provided on the grinding table 1. During the grinding process of the spring steel plate, the waste chips and coolant generated will enter the guide chamber 3 through the mesh plate 2, then enter the recovery chamber 4 along the guide chamber 3, and fall onto the first filter plate 7. The coolant will pass through the first filter plate 7 and then flow to the bottom of the recovery chamber 4 for recovery. The coolant can be transported to the nozzle for spraying the coolant through the pump body for reuse. The waste chips will be intercepted by the first filter plate 7, and the motor 10 will be started. The motor 10 drives the convex column 11 to rotate. When the convex column 1 When the protruding part 1 rotates to contact the first filter plate 7, the convex column 11 rotates to push the first filter plate 7 upward, and the first filter plate 7 drives the limit rod 6 and the limit plate 8 to move upward, and the spring 9 is compressed. When the convex column 11 rotates to separate from the first filter plate 7, the first filter plate 7 moves back to its original position under the push of the spring 9. The operation is repeated in this way, so that the first filter plate 7 vibrates to prevent clogging. The first filter plate 7 is tilted so that the waste can move along the first filter plate 7.
[0032] More specifically, the waste chips can be separated from the coolant by the first filter plate 7, so that the coolant can be recovered. The vibrating first filter plate 7 transports the waste chips to the processing chamber, and then drops onto the second filter plate 14. The pressing plate 13 moves downward to compact the waste chips, and the coolant remaining on the waste chips will drop to the bottom of the processing chamber 12 through the second filter plate 14.
[0033] See also Figure 1-5, as an implementation method for compacting waste chips: the processing chamber 12 and the recovery chamber 4 are respectively provided with a communication port 15 that cooperates with the first filter plate 7, and the communication port 15 is arranged above the second filter plate 14, and the processing chamber 12 and the recovery chamber 4 are respectively provided with a through hole 16 for use, and the through hole 16 is arranged below the second filter plate 14. A first hydraulic cylinder 17 is fixedly provided at the upper end of the processing chamber 12, and the driving end of the first hydraulic cylinder 17 extends into the processing chamber 12 and is fixedly connected to the pressure plate 13.
[0034] Specifically, the waste chips move along the first filter plate 7 due to the vibration of the first filter plate 7, then enter the recovery chamber 4 from the communicating port 15 and fall onto the second filter plate 14, and the first hydraulic cylinder 17 is started, and the first hydraulic cylinder 17 drives the pressure plate 13 to move downward, so that the pressure plate 13 cooperates with the second filter plate 14 to compact the waste chips, and the coolant remaining on the waste chips will fall to the bottom of the processing chamber 12 through the second filter plate 14, and then flow into the recovery chamber 4 through the through hole 16.
[0035] See also Figure 1-5 As an implementation method for automatically unloading compacted waste chips: a second hydraulic cylinder 18 is fixedly provided on one side of the processing chamber 12, and the driving end of the second hydraulic cylinder 18 extends into the processing chamber 12 and is fixedly connected to a push plate 19, a discharge port 20 is provided on one side of the processing chamber 12, and a box door 21 is movably provided on the processing chamber 12, and the upper end of the box door 21 passes through the processing chamber 12 and is fixedly connected to a third hydraulic cylinder 22, and the third hydraulic cylinder 22 is fixedly connected to a support rod 23, and the support rod 23 is fixedly set on one side of the grinding table 1, and a guide platform 24 is fixedly provided on one side of the processing chamber 12.
[0036] Specifically, when the waste chips are compacted by the pressing plate 13, the first hydraulic cylinder 17 is started to move the pressing plate 13 back to its original position, the third hydraulic cylinder 22 is started, and the third hydraulic cylinder 22 drives the box door 21 to move upward, thereby opening the discharge port 20, and the second hydraulic cylinder 18 is started, and the second hydraulic cylinder 18 drives the push plate 19 to move, so that the push plate 19 moves the compacted waste chips out of the processing chamber 12 from the discharge port 20, and unloads them along the guide platform 24.
[0037] In summary, when the overall equipment is in use:
[0038] When it is necessary to collect and process the debris generated during the spring steel grinding process, a grinding mechanism is provided on the grinding table 1. During the spring steel plate grinding process, the waste chips and coolant generated will enter the guide chamber 3 through the mesh plate 2, and then enter the recovery chamber 4 along the guide chamber 3 and fall onto the first filter plate 7. The coolant will pass through the first filter plate 7 and then flow to the bottom of the recovery chamber 4 for recovery. The coolant can be transported to the nozzle for spraying the coolant through the pump body for reuse. The waste chips will be intercepted by the first filter plate 7, and the motor 10 will be started. The motor 10 drives the cam The column 11 rotates, and when the protruding part of the convex column 11 rotates to contact the first filter plate 7, the convex column 11 pushes the first filter plate 7 upward under the action of the rotation of the convex column 11, and the first filter plate 7 drives the limit rod 6 and the limit plate 8 to move upward, and the spring 9 is compressed. When the convex column 11 rotates to separate from the first filter plate 7, the first filter plate 7 is moved back to its original position under the push of the spring 9. The operation is repeated, so that the first filter plate 7 vibrates to prevent blockage. The first filter plate 7 is tilted so that waste debris can move along the first filter plate 7.
[0039] When the waste chips need to be compacted, the waste chips move along the first filter plate 7 due to the vibration of the first filter plate 7, then enter the recovery chamber 4 from the communicating port 15 and fall onto the second filter plate 14, the first hydraulic cylinder 17 is started, and the first hydraulic cylinder 17 drives the pressing plate 13 to move downward, so that the pressing plate 13 cooperates with the second filter plate 14 to compact the waste chips, and the coolant remaining on the waste chips will fall to the bottom of the processing chamber 12 through the second filter plate 14, and then flow into the recovery chamber 4 through the through hole 16.
[0040] When it is necessary to automatically discharge the compacted waste chips, after the waste chips are compacted by the pressing plate 13, start the first hydraulic cylinder 17 to move the pressing plate 13 back to its original position, start the third hydraulic cylinder 22, and drive the box door 21 to move upward, thereby opening the discharge port 20, start the second hydraulic cylinder 18, and drive the push plate 19 to move, so that the push plate 19 moves the compacted waste chips out of the processing chamber 12 from the discharge port 20, and unloads them along the guide platform 24.
[0041] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A chip handling device for grinding spring steel, comprising a grinding table (1), characterized in that: A mesh plate (2) is fixedly provided on the grinding table (1), a guide chamber (3) is provided inside the grinding table (1), a recovery chamber (4) is fixedly provided at the lower end of the guide chamber (3), two support bars (5) are fixedly provided inside the recovery chamber (4), two limit rods (6) are movably provided on each of the support bars (5), the upper ends of the four limit rods (6) are fixedly connected to a first filter plate (7), the lower end of each limit rod (6) passes through the support bar (5) and is fixedly connected to a limit plate (8), a spring (9) is movably sleeved on the outer side of the limit rod (6), a motor (10) is fixedly provided on the outer side of the recovery chamber (4), a driving end of the motor (10) extends into the recovery chamber (4) and is fixedly connected to a convex column (11), and the convex column (11) is rotatably connected to the recovery chamber (4); A processing chamber (12) is fixedly provided on one side of the recovery chamber (4), a pressing plate (13) is movably provided in the processing chamber (12), and a second filter plate (14) is fixedly provided in the processing chamber (12).
2. A chip processing device for grinding spring steel according to claim 1, characterized in that: The processing chamber (12) and the recovery chamber (4) are respectively provided with a communication port (15) matched with the first filter plate (7), and the communication port (15) is arranged above the second filter plate (14).
3. A chip processing device for grinding spring steel according to claim 2, characterized in that: The processing chamber (12) and the recovery chamber (4) are respectively provided with through holes (16) for use with each other, and the through holes (16) are arranged below the second filter plate (14).
4. A chip processing device for grinding spring steel according to claim 3, characterized in that: A first hydraulic cylinder (17) is fixedly provided at the upper end of the processing chamber (12); a driving end of the first hydraulic cylinder (17) extends into the processing chamber (12) and is fixedly connected to the pressure plate (13).
5. A chip processing device for grinding spring steel according to any one of claims 1 or 2, characterized in that: A second hydraulic cylinder (18) is fixedly provided on one side of the processing chamber (12); a driving end of the second hydraulic cylinder (18) extends into the processing chamber (12) and is fixedly connected to a push plate (19).
6. A chip processing device for grinding spring steel according to claim 5, characterized in that: A discharge port (20) is provided on one side of the processing chamber (12), and a chamber door (21) is movably provided on the processing chamber (12).
7. A chip processing device for grinding spring steel according to claim 6, characterized in that: The upper end of the box door (21) passes through the processing chamber (12) and is fixedly connected to a third hydraulic cylinder (22), and the third hydraulic cylinder (22) is fixedly connected to a support rod (23), and the support rod (23) is fixedly arranged on one side of the grinding table (1).
8. A chip processing device for grinding spring steel according to claim 7, characterized in that: A guide platform (24) is fixedly provided on one side of the processing chamber (12).
