Slitting device for high-barrier composite material
By introducing a tensioning pressure mechanism and a wrinkle-proof mechanism into the slitting device of high-barrier composite materials, the problem of wrinkles in the slitting process is solved, the stable tensioning and smoothing of the material is achieved, and the slitting quality is improved and stability.
Patent Information
- Application Number
- CN202421004557.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing high-barrier composite slitting devices are prone to longitudinal and transverse wrinkles during the slitting process, resulting in cutting defects and lack effective anti-wrinkle function.
A slitting device including a tensioning pressure mechanism and a wrinkle-proof mechanism is designed. The tensioning pressure mechanism realizes stable tension of the material by adjusting the screw and the telescopic spring. The wrinkle-proof mechanism uses a motor and a screw to drive the wrinkle-proof roller and Anti-wrinkle scraping strips tighten the material vertically and horizontally to ensure the material is flat during the slitting process.
It effectively reduces the wrinkle of the material during the slitting process, improves the cutting quality and stability, and improves the overall slitting performance.
Smart Images

Figure CN222200801U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of high-barrier composite material processing, and in particular to a slitting device for high-barrier composite materials. Background Art
[0002] At present, high barrier plastic packaging materials are a kind of packaging materials with good oxygen barrier, water barrier and high permeability barrier, which can play a good role in preserving quality, keeping fresh and extending shelf life. Chemical structure and aggregate structure are the main factors that determine the air permeability of packaging materials. According to the principle of like dissolves like, non-polar polymer materials can easily pass non-polar gases.
[0003] Through searching, Chinese patent announcement number "CN117644541A" discloses a slitting device for high-barrier composite materials, including a base, a slitting mechanism and a mounting mechanism are installed on the top of the base, a tensioning mechanism is installed on the mounting mechanism, and the slitting mechanism includes a U-shaped frame 1 fixed to the top of the base, a cylinder is fixedly installed on the inner top wall of the U-shaped frame 1, and a U-shaped plate 1 is fixedly installed on the bottom end of the cylinder; the present invention can make the rotating shaft rotate through the cooperation between the motor and the transmission shaft and the square rod and the square groove 1, and can make the screw rotate through the cooperation between the bevel gear 1 and the bevel gear 2, and through the cooperation between the screw sleeve and the bent rod and the U-shaped plate 2, it is convenient for the leveling roller to roll and level the high-barrier composite material, thereby avoiding the occurrence of wrinkles in the high-barrier composite material.
[0004] With respect to the above-mentioned related technologies, the inventors found the following defects:
[0005] Although the above-mentioned device can assist in tensioning during slitting to reduce wrinkles, during its specific use, after the material is unrolled from the winding roller, it lacks the anti-wrinkle function of spreading toward both sides during slitting. During the cutting process, the outer surface of the material is prone to wrinkles not only longitudinally but also transversely. Due to the influence of force, wrinkles are extremely likely to appear at the moment of punching, which leads to defects in cutting during its processing. Therefore, it needs to be improved. Summary of the invention
[0006] In order to improve the overall slitting quality of the device, the present application provides a slitting device for high-barrier composite materials.
[0007] The present application provides a slitting device for a high-barrier composite material, which adopts the following technical solution: comprising a base, a support frame is fixedly installed on the top of the base, both ends of the support frame are rotatably connected to a first guide roller, both ends of the support frame are located at the inner ends of the first guide roller and are rotatably connected to a second guide roller, a tensioning and pressing mechanism is fixedly installed on the outer sides of both ends of the support frame, a slitting mechanism is fixedly installed on the middle part of the outer side of the support frame, and anti-wrinkle mechanisms are fixedly installed on both front and rear ends of the outer surface of the support frame, and the anti-wrinkle mechanism is arranged between the slitting mechanism and the inner side of the tensioning and pressing mechanism;
[0008] The tensioning and pressing mechanism includes a base frame, which is fixedly installed at the two ends of the outer side of the support frame, and the side shape of the base frame is set in a concave shape. The top middle thread of the base frame is connected with an adjusting screw, and the bottom of the adjusting screw passes through the base frame and is rotatably connected with a tensioning assembly. The tensioning assembly is slidably connected to the inner side of the base frame, and a support frame is fixedly installed on the base. A first guide roller and a second guide roller that are rotatably connected are provided in the support frame to guide the material to pass through. A tensioning and pressing mechanism and an anti-wrinkle mechanism are installed on the outer side of the support frame, which are respectively responsible for the tensioning and anti-wrinkle treatment of the material to ensure that the material The design of the tensioning and pressing mechanism is particularly critical to the stability of the material during the slitting process. It includes a base frame, an adjusting screw and a tensioning assembly. The base frame is fixed to the outside of the support frame, and its side is concave in shape for easy installation and adjustment. The adjusting screw is installed on the top of the base frame through a threaded connection, and its bottom passes through the base frame and is rotatably connected to the tensioning assembly. By rotating the adjusting screw, the tensioning assembly can be driven to slide on the inside of the base frame, thereby adjusting the tensioning pressure of the material. This design allows the device to flexibly adjust the tensioning force according to the characteristics and requirements of different materials to ensure the optimization of the slitting effect.
[0009] The top of the telescopic spring is rotatably connected to the bottom of the telescopic spring, and the tensioning roller is rotatably connected to the bottom of the telescopic spring.
[0010] Optionally, support rods are fixedly installed on both ends of the top of the tensioning frame, and the top of the support rods passes through the movable frame, the vertical rails and the base frame. Support rods are fixedly installed on both ends of the top of the tensioning frame. This design further enhances the stability and overall performance of the tensioning assembly. The top of the support rod not only passes through the movable frame, but also passes through the vertical rails and the base frame to form a stable supporting structure. This arrangement not only strengthens the connection between the tensioning frame and the movable frame, making the tensioning roller more stable and less likely to shake during movement, but also the design of the support rod passing through the vertical rails and the base frame also enhances the connection strength between the entire tensioning assembly and the base frame, making the entire device more stable and reliable during operation. In addition, the arrangement of the support rods also helps to improve the carrying capacity of the tensioning assembly, enabling it to cope with the challenges of greater tensioning force and material weight.
[0011] Optionally, an adjusting handle is fixedly installed on the top of the adjusting screw, and an armrest is fixedly installed on the outside of the adjusting handle at equal intervals. The top of the adjusting screw is specially designed with an adjusting handle. This humanized improvement greatly improves the operating convenience of the device. The design of the adjusting handle allows the operator to control the rotation of the adjusting screw more easily and intuitively, thereby achieving precise adjustment of the tensioning assembly. It is worth mentioning that armrests are also fixedly installed on the outside of the adjusting handle at equal intervals. This design not only further enhances the stability and grip comfort of the adjusting handle, but also enables the operator to control the adjusting handle more stably when operating for a long time or when greater force needs to be applied, thereby avoiding operating errors caused by hand slippage or fatigue.
[0012] Optionally, the slitting mechanism includes a concave frame, which is fixedly installed in the middle of the top of the support frame, and an electric push rod is fixedly installed in the middle of the top of the concave frame. The output end of the electric push rod passes through the concave frame and is fixedly installed with a cutting knife. The concave frame serves as a supporting structure of the entire slitting mechanism and is fixedly installed in the middle of the top of the support frame, thereby ensuring the stability and firmness of the slitting mechanism. An electric push rod is fixedly installed in the middle of the top of the concave frame. The electric push rod serves as a power source and realizes the up and down movement of the cutting knife through its telescopic movement. The output end of the electric push rod passes through the concave frame and is fixedly installed with a cutting knife. The cutting knife is a component that directly performs material cutting, and its sharpness and precision directly affect the cutting effect. When the electric push rod contracts, the cutting knife rises accordingly; when the electric push rod extends, the cutting knife descends to cut the material. This design enables the cutting process to be automatically controlled, thereby improving the cutting efficiency and precision.
[0013] Optionally, mounting plates are fixedly installed at the four corners of the base, mounting holes are opened at the outer ends of the mounting plates, and the mounting holes are set as countersunk holes. Mounting plates are fixedly installed at the four corners of the base. This design not only enhances the structural stability of the base, but also facilitates the installation of the entire slitting device. Mounting holes are opened at the outer ends of the mounting plates, and these mounting holes are set as countersunk holes. This design has multiple advantages. First, the design of the countersunk holes makes the mounting holes more beautiful, while avoiding the protrusion of the mounting screw heads, thereby preventing scratches and collisions during use. Secondly, the countersunk holes can accommodate the screw heads, so that the screws are more stable and not easy to loosen when fixing the mounting plates. Finally, the setting of the mounting holes makes the slitting device conveniently fixed to the desired position by screws or other fasteners. Whether it is fixed on a workbench or installed in a production line, quick and stable installation can be achieved.
[0014] Optionally, the anti-wrinkle mechanism includes side rails, which are fixedly installed on the front and rear ends of both sides of the support frame, and the side rails are arranged between the tensioning and pressing mechanism and the inner side of the slitting mechanism. A first motor is fixedly installed on the top of the side rail, and a screw rod is fixedly installed on the output end of the first motor through the side rail, and the screw rod is rotatably connected to the inside of the side rail, and the threads at both ends of the screw rod have opposite rotation directions, and both ends of the screw rod are threadedly connected to a driving assembly. The anti-wrinkle mechanism is mainly composed of side rails, a first motor, a screw rod and a driving assembly. The side rails are fixedly installed on the front and rear ends of both sides of the support frame and are located between the tensioning and pressing mechanism and the inner side of the slitting mechanism. Such a layout enables the anti-wrinkle mechanism to timely adjust the material during the material slitting process. For leveling, a first motor is fixedly installed on the top of the side rail, and the output end of the first motor passes through the side rail and is fixedly connected to the lead screw, which is rotatably connected to the inside of the side rail, and the threads at both ends thereof rotate in opposite directions. When the lead screw with a special design rotates, it can make the driving component threadedly connected thereto move toward or away from each other on the lead screw, and the driving component is threadedly connected to both ends of the lead screw. When the first motor drives the lead screw to rotate, the driving component will move along its axis driven by the lead screw, and the movement of the driving component further drives the movement of the anti-wrinkle roller connected thereto, and the anti-wrinkle roller then fits the surface of the material. As the anti-wrinkle roller moves, the material is effectively leveled during the slitting process, thereby avoiding the formation of wrinkles.
[0015] Optionally, the driving assembly includes a slider, which is slidably connected to the upper and lower ends of the inner side of the side rail, a connecting frame is fixedly installed on the outer side of the slider, the top view shape of the connecting frame is concave, and the side shape of the connecting frame is L-shaped. An anti-wrinkle roller is rotatably connected between the inner sides of the connecting frame, and a second motor is fixedly installed at one end of the connecting frame, and the output end of the second motor is fixedly connected to one end of the anti-wrinkle roller. The driving assembly mainly consists of a slider, a connecting frame, an anti-wrinkle roller and a second motor. The slider is slidably connected to the upper and lower ends of the inner side of the side rail. This design allows the slider to slide freely in the side rail, thereby driving the connecting frame and the anti-wrinkle roller to reciprocate. The top view shape of the connecting frame is concave, and the side The shape is L-shaped. This special design not only enhances the structural stability of the connecting frame, but also enables the anti-wrinkle roller to be stably installed on the inner side of the connecting frame. The anti-wrinkle roller is rotatably connected between the inner sides of the connecting frame. The anti-wrinkle roller is a key component for preventing material wrinkles. It adheres to the surface of the material and rotates with the material to achieve smooth processing of the material. In addition, a second motor is fixedly installed at one end of the connecting frame, and the output end of the second motor is fixedly connected to one end of the anti-wrinkle roller. When the second motor is started, it drives the anti-wrinkle roller to rotate, thereby achieving continuous smooth processing of the material. By accurately controlling the speed and direction of the second motor, the rotation speed and direction of the anti-wrinkle roller can be accurately adjusted to adapt to different materials and slitting requirements.
[0016] Optionally, anti-wrinkle scraping strips are fixedly connected to the outer surface of the anti-wrinkle roller at equal intervals, and the anti-wrinkle scraping strips are arranged as arc-shaped convex strips. During the slitting process, as the anti-wrinkle roller rotates, the anti-wrinkle scraping strips will also rotate accordingly and contact the surface of the material. Since the scraping strips are arranged as arc-shaped convex strips, they can slide along the surface of the material and flatten any wrinkles or uneven parts that may be produced. This continuous scraping action ensures that the material always remains flat during the slitting process, thereby improving the slitting quality and efficiency.
[0017] Optionally, the overall cross-sectional shape of the inner walls of the slider and the side rails are both cross-shaped, and the outer surface of the slider and the inner wall of the side rails are fixedly connected with wear-resistant gaskets. The overall cross-sectional shape of the inner walls of the slider and the side rails are both cross-shaped. This design not only enhances the stability and bearing capacity of the structure, but also makes the sliding of the slider in the side rails more stable and smooth. The cross-shaped structure can effectively disperse the force to prevent deformation or damage caused by excessive local force, thereby improving the durability and reliability of the entire anti-wrinkle mechanism. In addition, the outer surface of the slider and the inner wall of the side rails are also fixedly connected with wear-resistant gaskets. The wear-resistant gaskets are usually made of materials with excellent wear resistance, such as polymer materials or special alloys, which can effectively reduce the friction and wear between the slider and the side rails and extend the service life. At the same time, the wear-resistant gaskets can also play a role in buffering and vibration reduction, reduce the noise and vibration generated by the slider during sliding, and improve the running stability of the entire slitting device.
[0018] In summary, this application includes the following beneficial technical effects:
[0019] 1. By setting up a tensioning and pressing mechanism, the device can easily lay the material on the first guide roller and the second guide roller. By adjusting the rotation of the screw, the movable frame and the tensioning roller can be driven downward to achieve tensioning of the material, and the tensioning force can be adjusted by adjusting the screw. At the same time, the addition of the telescopic spring provides a buffering effect and enhances the cutting stability. The setting of the support rod further strengthens the telescopic spring and improves the overall tensioning capacity. Finally, by starting the electric push rod, the cutting knife moves downward to accurately cut the material. During the tensioning and cutting process, the taut state of the material effectively reduces wrinkles, improves the cutting quality and stability, and thus improves the overall performance of the device.
[0020] 2. By setting up the anti-wrinkle mechanism, this device can significantly improve the slitting quality. The first motor is started to drive the screw to rotate, so that the slider slides back and forth in the side rail, driving the anti-wrinkle rollers to displace each other and fit the material. At the same time, the second motor drives the anti-wrinkle rollers to rotate, the anti-wrinkle convex strips fit the surface of the material, the tensioning roller tightens the material horizontally, and the anti-wrinkle roller achieves longitudinal tension, ensuring that the material remains stable during the slitting process and avoiding wrinkles. This design keeps the material in a tight state in both the horizontal and vertical directions, effectively reducing wrinkles and greatly improving the slitting quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure in the embodiment of the present application;
[0022] Figure 2 is a schematic diagram of the structure viewed from above in an embodiment of the present application;
[0023] Figure 3 is a schematic diagram of a top view of the structure in an embodiment of the present application;
[0024] Figure 4 is a structural schematic diagram of one side of the anti-wrinkle mechanism in an embodiment of the present application;
[0025] Figure 5 is a schematic structural diagram of the other side of the anti-wrinkle mechanism in an embodiment of the present application;
[0026] Figure 6 is a schematic diagram of the structure of the tensioning and pressing mechanism in an embodiment of the present application when viewed from above;
[0027] Figure 7 is a schematic diagram of the structure of the tensioning and pressing mechanism in the embodiment of the present application from a top view;
[0028] Figure 8 It is a structural schematic diagram of the tensioning mechanism in the disassembled state in the embodiment of the present application.
[0029] 1. Base; 2. Support frame; 3. First guide roller; 4. Second guide roller; 5. Tensioning and pressing mechanism; 51. Base frame; 52. Adjusting screw; 53. Tensioning assembly; 531. Vertical rail; 532. Movable frame; 533. Telescopic spring; 534. Tensioning frame; 535. Tensioning roller; 536. Support rod; 537. Adjusting handle; 538. Armrest; 6. Slitting mechanism; 61. Concave frame; 62. Electric push rod; 63. Cutting knife; 7. Anti-wrinkle mechanism; 71. Side rail; 72. First motor; 73. Screw rod; 74. Driving assembly; 741. Sliding block; 742. Connecting frame; 743. Anti-wrinkle roller; 744. Second motor; 745. Anti-wrinkle scraper; 8. Mounting plate; 9. Mounting hole. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1-8 This application is described in further detail.
[0031] The present application embodiment discloses a cutting device for a high barrier composite material. Figure 1 As shown, it includes a base 1, a support frame 2 is fixedly installed on the top of the base 1, both ends of the support frame 2 are rotatably connected to the first guide roller 3, both ends of the support frame 2 are located at the inner ends of the first guide roller 3 and are rotatably connected to the second guide roller 4, tensioning and pressing mechanisms 5 are fixedly installed on the outer sides of both ends of the support frame 2, a slitting mechanism 6 is fixedly installed on the middle part of the outer side of the support frame 2, and anti-wrinkle mechanisms 7 are fixedly installed on the front and rear ends of both sides of the outer surface of the support frame 2, and the anti-wrinkle mechanism 7 is arranged between the slitting mechanism 6 and the inner side of the tensioning and pressing mechanism 5;
[0032] The tensioning and pressing mechanism 5 includes a base frame 51, which is fixedly installed at both ends of the outer side of the support frame 2. The side shape of the base frame 51 is concave. The middle thread of the top of the base frame 51 is connected with an adjusting screw 52. The bottom of the adjusting screw 52 passes through the base frame 51 and is rotatably connected with a tensioning component 53. The tensioning component 53 is slidably connected to the inner side of the base frame 51. The support frame 2 is fixedly installed on the base 1. The support frame 2 is provided with a first guide roller 3 and a second guide roller 4 that are rotatably connected to guide the material to pass through. On the outer side of the support frame 2, a tensioning and pressing mechanism 5 and an anti-wrinkle mechanism 7 are installed, which are responsible for the tensioning and anti-wrinkle treatment of the material respectively to ensure the stability of the material during the slitting process. The design of the tensioning and pressing mechanism 5 is particularly critical. It includes parts such as the base frame 51, the adjusting screw 52 and the tensioning component 53. The base frame 51 is fixed to the outer side of the support frame 2, and its side shape is concave. The design is convenient for installation and adjustment. The adjusting screw 52 is installed on the top of the base frame 51 through a threaded connection, and the bottom of the adjusting screw 52 passes through the base frame 51 and is rotatably connected to the tensioning assembly 53. By rotating the adjusting screw 52, the tensioning assembly 53 can be driven to slide on the inside of the base frame 51, thereby realizing the adjustment of the tensioning pressure of the material. This design allows the device to flexibly adjust the tensioning force according to the characteristics and requirements of different materials to ensure the optimization of the slitting effect. In addition, the anti-wrinkle mechanism 7 also plays an important role. It is located between the slitting mechanism 6 and the inner side of the tensioning and pressing mechanism 5. Through a series of mechanical actions, the material is kept in a longitudinally taut state during the slitting process, which effectively reduces the wrinkles in the material and further improves the slitting quality. This slitting device for high-barrier composite materials achieves stable guidance and efficient slitting of the material through ingenious mechanism design and functional coordination.
[0033] Please refer to Figure 6-Figure 8, support rods 536 are fixedly installed at both ends of the top of the tension frame 534, and the top of the support rod 536 passes through the movable frame 532, the vertical rail 531 and the base frame 51. Support rods 536 are fixedly installed at both ends of the top of the tension frame 534. This design further enhances the stability and overall performance of the tensioning assembly 53. The top of the support rod 536 not only passes through the movable frame 532, but also passes through the vertical rail 531 and the base frame 51 to form a stable supporting structure. This arrangement not only strengthens the connection between the tension frame 534 and the movable frame 532, but also makes the tension roller 535 more stable and less likely to shake during movement. At the same time, the support rod The design of 536 passing through the vertical rail 531 and the base frame 51 also enhances the connection strength between the entire tensioning assembly 53 and the base frame 51, making the entire device more stable and reliable during operation. In addition, the provision of the support rod 536 also helps to improve the load-bearing capacity of the tensioning assembly 53, enabling it to cope with the challenges of greater tensioning force and material weight, which is particularly important for processing high-strength and high-demand materials such as high-barrier composite materials. The design of the support rod 536 is an important innovation in the tensioning assembly 53, which improves the stability and load-bearing capacity of the entire device, and provides a more reliable and efficient solution for the slitting of composite materials.
[0034] Please refer to Figure 6-Figure 8The tensioning assembly 53 includes a vertical rail 531, which is fixedly installed at both ends of the inner side of the base frame 51. A movable frame 532 is slidably connected between the inner sides of the vertical rail 531. The top of the movable frame 532 is rotatably connected to the bottom of the adjusting screw 52. A telescopic spring 533 is fixedly installed at the bottom of the movable frame 532. A tensioning frame 534 is fixedly installed at the bottom of the telescopic spring 533. The inner lower end of the tensioning frame 534 is rotatably connected to a tensioning roller 535. The vertical rail 531 is fixedly installed at both ends of the inner side of the base frame 51, providing a stable sliding track for the movable frame 532. The movable frame 532 slides on the inner side of the vertical rail 531, and its top is rotatably connected to the bottom of the adjusting screw 52, so that the movable frame 532 can be conveniently driven to move up and down by rotating the adjusting screw 52. A telescopic spring 533 is fixedly installed at the bottom of the movable frame 532. This design not only enhances the stability of the movable frame 532, but also the elastic characteristics of the telescopic spring 533 can be used to When the movable frame 532 moves downward under the drive of the adjusting screw 52, the tensioning roller 535 also moves downward accordingly, thereby achieving the tensioning of the material. By adjusting the rotation degree of the screw 52, the tensioning force of the tensioning roller 535 on the material can be accurately controlled to ensure that the material maintains an appropriate tension state during the slitting process. The tensioning assembly 53 achieves stable tensioning of the material through the coordinated work of the vertical rail 531, the movable frame 532, the telescopic spring 533 and the tensioning roller 535, providing strong support for the slitting of the composite material. This design not only improves the working efficiency of the slitting device, but also ensures the stability of the slitting quality.
[0035] Please refer to Figure 6-Figure 8An adjusting handle 537 is fixedly installed on the top of the adjusting screw 52, and handrails 538 are fixedly installed on the outside of the adjusting handle 537 at equal intervals. The adjusting handle 537 is specially designed on the top of the adjusting screw 52. This humanized improvement greatly improves the convenience of operation of the device. The design of the adjusting handle 537 allows the operator to control the rotation of the adjusting screw 52 more easily and intuitively, thereby achieving precise adjustment of the tensioning assembly 53. It is worth mentioning that handrails 538 are also fixedly installed on the outside of the adjusting handle 537 at equal intervals. This design not only further enhances the stability and grip comfort of the adjusting handle 537, but also enables the operator to control the adjusting handle 537 more stably when operating for a long time or when a large force needs to be applied, thereby avoiding operating errors caused by hand slippage or fatigue. Therefore, the combined design of the adjusting handle 537 and the handrail 538 not only improves the practicality of the device, but also reflects the meticulous care for the operator's use experience. This innovative design helps to improve the operating efficiency of the device, reduce the difficulty of operation, and make the slitting of high-barrier composite materials smoother and more efficient.
[0036] Please refer to Figure 1-Figure 3 The slitting mechanism 6 includes a concave frame 61, which is fixedly installed in the middle of the top of the support frame 2. An electric push rod 62 is fixedly installed in the middle of the top of the concave frame 61. The output end of the electric push rod 62 passes through the concave frame 61 and is fixedly installed with a cutting knife 63. The concave frame 61 serves as a supporting structure of the entire slitting mechanism 6 and is fixedly installed in the middle of the top of the support frame 2 to ensure the stability and firmness of the slitting mechanism 6. An electric push rod 62 is fixedly installed in the middle of the top of the concave frame 61. The electric push rod 62 serves as a power source and realizes the up and down movement of the cutting knife 63 through its telescopic movement. The output end of the electric push rod 62 passes through the concave frame 61 and is fixedly installed with the cutting knife 63. The cutting knife 63 serves as The sharpness and precision of the components that directly perform material slitting directly affect the slitting effect. When the electric push rod 62 contracts, the cutting knife 63 rises accordingly; when the electric push rod 62 extends, the cutting knife 63 descends to slitting the material. This design enables the cutting process to be automatically controlled, thereby improving the slitting efficiency and precision. In addition, the slitting mechanism 6 cooperates with the tensioning and pressing mechanism 5 and the anti-wrinkle mechanism 7 to form a complete slitting system. The tensioning and pressing mechanism 5 ensures that the material is in a taut state before slitting, the anti-wrinkle mechanism 7 reduces the wrinkles that appear in the material during the slitting process, and the slitting mechanism 6 accurately slitting the material. The three work together to ensure the slitting quality and efficiency.
[0037] Please refer to Figure 4-Figure 5The anti-wrinkle mechanism 7 includes a side rail 71, which is fixedly installed at the front and rear ends of both sides of the support frame 2. The side rail 71 is arranged between the inner side of the tensioning and pressing mechanism 5 and the slitting mechanism 6. A first motor 72 is fixedly installed on the top of the side rail 71. The output end of the first motor 72 passes through the side rail 71 and is fixedly installed with a screw rod 73. The screw rod 73 is rotatably connected to the inside of the side rail 71. The screw threads at both ends of the screw rod 73 are rotated in opposite directions. Both ends of the screw rod 73 are threadedly connected with a driving assembly 74. The anti-wrinkle mechanism 7 mainly consists of the side rail 71. The side rails 71 are fixedly mounted on the front and rear ends of both sides of the support frame 2 and are located between the inner sides of the tensioning and pressing mechanism 5 and the slitting mechanism 6. Such a layout enables the anti-wrinkle mechanism 7 to flatten the material in time during the material slitting process. The top of the side rail 71 is fixedly mounted with the first motor 72. The output end of the first motor 72 passes through the side rail 71 and is fixedly connected to the screw rod 73. The screw rod 73 is rotatably connected to the inside of the side rail 71, and the screw rods at both ends thereof are screwed. The threads rotate in opposite directions. When the screw rod 73 with the special design rotates, the driving assembly 74 threadedly connected thereto can move toward or away from the screw rod 73. Both ends of the driving assembly 74 are threadedly connected to the screw rod 73. When the first motor 72 drives the screw rod 73 to rotate, the driving assembly 74 will move along its axis driven by the screw rod 73. The movement of the driving assembly 74 further drives the movement of the anti-wrinkle roller 743 connected thereto, and the anti-wrinkle roller 743 then fits the surface of the material. With the movement of the anti-wrinkle roller 743, the material is effectively flattened during the slitting process, thereby avoiding the generation of wrinkles. In addition, the design of the anti-wrinkle mechanism 7 also takes into account the convenience and stability of operation. By accurately controlling the rotation direction and speed of the first motor 72, the moving position and strength of the driving assembly 74 and the anti-wrinkle roller 743 can be conveniently adjusted to adapt to different materials and slitting requirements. At the same time, the stable installation of the side rails 71 and the driving assembly 74 also ensures the stability and reliability of the anti-wrinkle mechanism 7 during operation.
[0038] Please refer to Figure 1-Figure 3, mounting plates 8 are fixedly installed at the four corners of the base 1, and mounting holes 9 are opened at the outer ends of the mounting plates 8, and the mounting holes 9 are set as countersunk holes. The mounting plates 8 are fixedly installed at the four corners of the base 1. This design not only enhances the structural stability of the base 1, but also provides convenience for the installation of the entire slitting device. The outer ends of the mounting plates 8 are opened with mounting holes 9, and these mounting holes 9 are set as countersunk holes. This design has multiple advantages. First, the design of the countersunk hole makes the mounting hole 9 more beautiful, and at the same time avoids the protrusion of the mounting screw head, thereby preventing scratches and collisions during use. Secondly, the countersunk hole can accommodate the screw The head makes the screws more stable when fixing the mounting plate 8 and is not easy to loosen. Finally, the setting of the mounting holes 9 makes it convenient to fix the slitting device at the desired position by screws or other fasteners. Whether it is fixed on a workbench or installed in a production line, it can achieve fast and stable installation. Therefore, by installing the mounting plate 8 with countersunk holes at the four corners of the base 1, not only the overall stability of the slitting device is improved, but also the installation process is greatly simplified and the work efficiency is improved. This design fully reflects the dual consideration of practicality and aesthetics, and shows the refinement and ingenuity of the design of the high-barrier composite material slitting device.
[0039] Please refer to Figure 4-Figure 5The driving assembly 74 includes a slider 741, which is slidably connected to the upper and lower ends of the inner side of the side rail 71. A connecting frame 742 is fixedly installed on the outer side of the slider 741. The top view of the connecting frame 742 is a concave shape, and the side view of the connecting frame 742 is an L-shaped setting. The inner side of the connecting frame 742 is rotatably connected to an anti-wrinkle roller 743. A second motor 744 is fixedly installed at one end of the connecting frame 742. The output end of the second motor 744 is fixedly connected to one end of the anti-wrinkle roller 743. The driving assembly 74 The main components include a slider 741, a connecting frame 742, an anti-wrinkle roller 743 and a second motor 744. The slider 741 is slidably connected to the upper and lower ends of the inner side of the side rail 71. This design allows the slider 741 to slide freely in the side rail 71, thereby driving the connecting frame 742 and the anti-wrinkle roller 743 to move back and forth. The top view of the connecting frame 742 is a concave shape, and the side view is an L-shaped setting. This special design not only enhances the structural stability of the connecting frame 742, but also allows the anti-wrinkle roller 743 to be stably The anti-wrinkle roller 743 is installed on the inner side of the connecting frame 742, and the anti-wrinkle roller 743 is rotatably connected between the inner sides of the connecting frame 742. The anti-wrinkle roller 743 is a key component for preventing material wrinkles. It achieves material flattening by fitting to the surface of the material and rotating with the material. In addition, a second motor 744 is fixedly installed at one end of the connecting frame 742, and the output end of the second motor 744 is fixedly connected to one end of the anti-wrinkle roller 743. When the second motor 744 is started, it drives the anti-wrinkle roller 743 to rotate, thereby achieving continuous flattening of the material. By accurately controlling the speed and direction of the second motor 744, the rotation speed and direction of the anti-wrinkle roller 743 can be accurately adjusted to meet different materials and slitting requirements. The design of the driving component 74 fully takes practicality and stability into consideration. The sliding of the slider 741 in the side rail 71 and the driving of the anti-wrinkle roller 743 by the second motor 744 achieves effective material flattening. This design not only improves the working efficiency of the slitting device, but also ensures the stability of the slitting quality.
[0040] Please refer to Figure 4-Figure 5The overall cross-sectional shape of the slider 741 and the inner wall of the side rail 71 are both in a cross shape, and the outer surface of the slider 741 and the inner wall of the side rail 71 are fixedly connected with a wear-resistant gasket. The overall cross-sectional shape of the slider 741 and the inner wall of the side rail 71 are both in a cross shape. This design not only enhances the stability and load-bearing capacity of the structure, but also makes the slider 741 slide more steadily and smoothly in the side rail 71. The cross-shaped structure can effectively disperse the force and prevent deformation or damage caused by excessive local force, thereby improving the durability and reliability of the entire anti-wrinkle mechanism 7. In addition, the outer surface of the slider 741 and the inner wall of the side rail 71 are also fixedly connected with a wear-resistant gasket, which is usually made of excellent wear resistance. The material is made of polymer material or special alloy, which can effectively reduce the friction and wear between the slider 741 and the side rail 71 and extend the service life. At the same time, the wear-resistant gasket can also play a role in buffering and vibration reduction, reduce the noise and vibration generated by the slider 741 during the sliding process, and improve the running stability of the whole slitting device. By adopting the design of the cross-shaped slider 741 and the side rail 71 and the fixed connection wear-resistant gasket, the anti-wrinkle mechanism 7 not only ensures the structural stability, but also improves the running stability and durability. This design not only helps to improve the overall performance of the slitting device, but also reduces the maintenance cost and replacement frequency, bringing more convenience and benefits to the composite material processing industry.
[0041] Please refer to Figure 4-Figure 5 The outer surface of the anti-wrinkle roller 743 is fixedly connected with anti-wrinkle scraping strips 745 at equal intervals. The anti-wrinkle scraping strips 745 are set as arc-shaped convex strips. During the slitting process, as the anti-wrinkle roller 743 rotates, the anti-wrinkle scraping strips 745 will also rotate and contact the surface of the material. Since the scraping strips are set as arc-shaped convex strips, they can slide along the surface of the material and scrape off any wrinkles or uneven parts that may be generated. This continuous scraping action ensures that the material always remains flat during the slitting process, thereby improving the slitting quality and efficiency. In addition, the anti-wrinkle scraping strips 745 The use of an equidistant fixed connection method ensures the uniform distribution of the scraper on the surface of the anti-wrinkle roller 743, making the anti-wrinkle effect more uniform and consistent. This design also takes into account the contact pressure between the scraper and the material. By reasonably setting the spacing and protrusion height of the scraper, a gentle and effective scraping treatment of the material surface is achieved, avoiding material damage caused by excessive pressure. The design of the anti-wrinkle scraper 745 on the outer surface of the anti-wrinkle roller 743 effectively improves the anti-wrinkle effect of the anti-wrinkle mechanism 7 through the shape of the arc-shaped protrusions and the equidistant fixed connection method.
[0042] The implementation principle of the slitting device of a high-barrier composite material in the embodiment of the present application is as follows: by setting a tensioning and pressing mechanism 5, the material is arranged on the outer surface of the first guide roller 3 and the second guide roller 4 during use of the device, and then the adjusting screw 52 is twisted and rotated. The movable frame 532 on the inner side of the side rail 71 can be driven to move downward by the rotation of the adjusting screw 52. The tensioning frame 534 and the tensioning roller 535 can be driven to move downward by the downward movement of the movable frame 532. At this time, the tensioning frame 534 and the tensioning roller 535 are in contact with the material arranged on the first guide roller 3 and the second guide roller 4. The tensioning pressure can be adjusted by twisting the downward movement degree of the adjusting screw 52, and during the tensioning period, By setting up the telescopic spring 533, it can assist in buffering and improve the stability of the overall cutting process of the device. During the tensioning process, the support rod 536 is set to replicate the support and reinforcement of the telescopic spring 533, thereby improving its overall comprehensive tensioning ability and stability. At this time, by starting the electric push rod 62 on the top of the concave frame 61, the electric push rod 62 is used to push the cutting to move downward, and the material can be cut through the cutting. During the cutting process, the telescopic spring 533 cooperates with the squeezing of the tensioning roller 535 to make the material in a taut state, which can reduce the occurrence of wrinkles, improve the overall cutting stability, and improve the overall cutting quality of the device.
[0043] By setting up the anti-wrinkle mechanism 7, during use, the device can be operated by starting the first motor 72, and the first motor 72 is used to drive the screw rod 73 to rotate. The threads at both ends of the screw rod 73 rotate in opposite directions. When the screw rod 73 is located inside the side rail 71 and rotates, the screw rod 73 can be used to assist in driving the slider 741 to slide back and forth on the inner side of the side rail 71. The screw rod 73 drives the slider 741 to move, which can assist in driving the connecting frame 742 to drive the anti-wrinkle roller 743 to move relative to each other. The anti-wrinkle roller 743 fits the outer surface of the material. At this time, by starting the second motor 744 to operate , the second motor 744 can be used to assist in driving the anti-wrinkle roller 743 on the inner side of the connecting frame 742 to rotate. The rotation of the anti-wrinkle roller 743 can drive the anti-wrinkle convex strip to fit the outer surface of the material. The pressure applied by the tensioning roller 535 can cause the material to be horizontally tight, and the anti-wrinkle roller 743 drives the anti-wrinkle convex strip to fit the material to rotate, which can cause the material to be vertically tight, so that the material can have better stability during the slitting process, and the whole material can be in a horizontal and vertical tight state, which can avoid the occurrence of wrinkles to the greatest extent, and maximize the overall slitting quality of the device.
[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A slitting device for high barrier composite materials, comprising a base (1), characterized in that: A support frame (2) is fixedly installed on the top of the base (1), and both ends of the support frame (2) are rotatably connected to the first guide roller (3), and the two ends of the support frame (2) are located at the inner end of the first guide roller (3) and are rotatably connected to the second guide roller (4), and the outer sides of the two ends of the support frame (2) are fixedly installed with a tensioning and pressing mechanism (5), and the middle part of the outer side of the support frame (2) is fixedly installed with a slitting mechanism (6), and the outer surface of the support frame (2) is fixedly installed with an anti-wrinkle mechanism (7) at both ends of the front and rear ends, and the anti-wrinkle mechanism (7) is arranged between the slitting mechanism (6) and the inner side of the tensioning and pressing mechanism (5); The tensioning and pressing mechanism (5) comprises a base frame (51), the base frame (51) is fixedly mounted on the two ends of the outer side of the support frame (2), the side surface of the base frame (51) is in a concave shape, the middle of the top of the base frame (51) is threadedly connected with an adjusting screw (52), the bottom of the adjusting screw (52) passes through the base frame (51) and is rotatably connected with a tensioning assembly (53), and the tensioning assembly (53) is slidably connected to the inner side of the base frame (51).
2. The slitting device for high barrier composite materials according to claim 1, characterized in that: The tensioning assembly (53) comprises a vertical rail (531), wherein the vertical rail (531) is fixedly mounted at both ends of the inner side of the base frame (51), a movable frame (532) is slidably connected between the inner sides of the vertical rail (531), the top of the movable frame (532) is rotatably connected to the bottom of the adjusting screw (52), a telescopic spring (533) is fixedly mounted at the bottom of the movable frame (532), a tensioning frame (534) is fixedly mounted at the bottom of the telescopic spring (533), and a tensioning roller (535) is rotatably connected to the inner lower end of the tensioning frame (534).
3. The slitting device for a high barrier composite material according to claim 2, characterized in that: Support rods (536) are fixedly mounted at both ends of the top of the tensioning frame (534), and the top of the support rod (536) passes through the movable frame (532), the vertical rail (531) and the base frame (51).
4. The slitting device for high barrier composite materials according to claim 3, characterized in that: An adjustment handle (537) is fixedly mounted on the top of the adjustment screw rod (52), and handrails (538) are fixedly mounted at equal intervals on the outside of the adjustment handle (537).
5. The slitting device for high barrier composite material according to claim 1, characterized in that: The slitting mechanism (6) comprises a concave frame (61), the concave frame (61) is fixedly mounted in the middle of the top of the support frame (2), an electric push rod (62) is fixedly mounted in the middle of the top of the concave frame (61), and a cutting knife (63) is fixedly mounted on the output end of the electric push rod (62) passing through the concave frame (61).
6. The slitting device for high barrier composite material according to claim 1, characterized in that: Mounting plates (8) are fixedly mounted at the four corners of the base (1), and mounting holes (9) are provided at the outer ends of the mounting plates (8), wherein the mounting holes (9) are configured as countersunk holes.
7. The slitting device for high barrier composite materials according to claim 1, characterized in that: The anti-wrinkle mechanism (7) comprises a side rail (71), the side rail (71) is fixedly mounted on the front and rear ends of both sides of the support frame (2), the side rail (71) is arranged between the inner sides of the tensioning and pressing mechanism (5) and the slitting mechanism (6), a first motor (72) is fixedly mounted on the top of the side rail (71), an output end of the first motor (72) passes through the side rail (71) and is fixedly mounted with a screw rod (73), the screw rod (73) is rotatably connected to the inside of the side rail (71), the threads at both ends of the screw rod (73) are rotated in opposite directions, and both ends of the screw rod (73) are threadedly connected to a driving assembly (74).
8. The slitting device for high barrier composite material according to claim 7, characterized in that: The driving assembly (74) comprises a slider (741), the slider (741) is slidably connected to the upper and lower ends of the inner side of the side rail (71), a connecting frame (742) is fixedly installed on the outer side of the slider (741), the top view shape of the connecting frame (742) is concave, the side view shape of the connecting frame (742) is L-shaped, an anti-wrinkle roller (743) is rotatably connected between the inner sides of the connecting frame (742), a second motor (744) is fixedly installed on one end of the connecting frame (742), and the output end of the second motor (744) is fixedly connected to one end of the anti-wrinkle roller (743).
9. The slitting device for high barrier composite material according to claim 8, characterized in that: The outer surface of the anti-wrinkle roller (743) is fixedly connected with anti-wrinkle scraping strips (745) at equal intervals, and the anti-wrinkle scraping strips (745) are configured as arc-shaped convex strips.
10. The high barrier composite material slitting device according to claim 9, characterized in that: The overall cross-sectional shapes of the inner walls of the slider (741) and the side rail (71) are both arranged in a cross shape, and wear-resistant gaskets are fixedly connected to the outer surface of the slider (741) and the inner wall of the side rail (71).
Citation Information
Patent Citations
Slitting device for high-barrier composite material
CN117644541A
