Scrap collecting mechanism for wood board processing machinery
By designing a wood board processing mechanical debris collection mechanism including a shell, a collection box, a motor, a conveyor belt, an extrusion roller and a fan, the problems of manual transfer and dust pollution in the prior art are solved, and automatic collection and pressure are realized The sheet-like effect reduces labor and equipment footprint, improves work efficiency and environmental cleanliness.
Patent Information
- Application Number
- CN202420257801.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-02
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-02-02
AI Technical Summary
The debris collection mechanism of existing wood board processing machinery requires manual transfer of wood chips, which increases the labor volume and equipment footprint, and is prone to dust pollution during the cutting process.
A debris collection mechanism including a shell, a collection box, a motor, a conveyor belt, an extrusion roller, a heating pipe and a fan is designed. The debris is drawn into the fan, and the motor and a heating pipe drive the extrusion roller to spray the glue. Press into sheets and slides down into the collection box through the guide plate, reducing manual transfer and dust contamination.
It realizes automatic collection without manual transfer of wood chips, reduces the equipment footprint and dust pollution, and improves work efficiency and environmental cleanliness.
Smart Images
Figure CN222200974U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wood board processing, in particular to a debris collecting mechanism for a wood board processing machine. Background Art
[0002] Wood processing uses wood as raw material and mainly uses mechanical or chemical methods to perform a series of processes on the wood so that the product still retains the basic properties of wood. In the process of wood board processing, the cutting step is an indispensable process. The wood chips produced during the cutting process can be processed into wood chips for making some handicrafts and fiberboards.
[0003] Although most of the existing debris collection mechanisms for wood processing machinery can collect and utilize the debris generated after wood processing, workers are required to manually transfer these wood chips to other processing equipment for processing, which increases the workload of workers and the equipment footprint. In addition, some wood chips are easily blown up when taken out, causing dust pollution. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a debris collection mechanism for a wood board processing machine to solve the technical problems mentioned in the above background.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a debris collection mechanism for a wood board processing machine comprises a shell and a collection box, a guide plate is provided on one side of the shell, a motor is installed on the outer surface of the shell, the output end of the motor is connected to a first rotating rod, a second rotating rod and an extrusion roller are connected to the lower part of the shell, a conveyor belt is connected between the outer surface of the first rotating rod and the outer surface of the second rotating rod, a first gear is provided on the back of the second rotating rod, a second gear is provided on the back of the extrusion roller, a heating tube is installed inside the extrusion roller, and a conductive slip ring is connected to the outer surface of the heating tube, a cutting machine and a workbench are provided on one side of the shell, an electric cylinder and a glue box are provided at the bottom of the workbench, a baffle is provided on the top of the electric cylinder, an electric pump is provided at the bottom of the glue box, and a fan is installed on the other side of the shell.
[0006] By adopting the above technical solution, the staff first starts the fan through the external control system. During the wood cutting process, the generated debris will be sucked into the bottom of the workbench by the fan, and part of the wind blown out by the fan will pass through the air outlet, the pipe and the air inlet, and then enter the bottom of the workbench to blow the debris to the front of the baffle for accumulation. When it accumulates to a certain extent, the staff starts the motor and the heating tube through the external control system. The output end of the motor drives the first rotating rod to rotate. The rotation of the first rotating rod drives the second rotating rod to rotate through the conveyor belt. The rotation of the second rotating rod drives the first gear to rotate. Through the meshing of the first gear and the second gear, the rotation of the first gear drives the second gear to rotate. The rotation of the second gear drives the squeezing roller to rotate. At the same time, the staff starts the electric pump through the external control system to spray the glue in the glue box through the nozzle to spray the debris on the conveyor belt. The heating tube generates heat and cooperates with the squeezing roller to apply pressure to it to hot-press the wood chips. The debris mixed with glue is squeezed into sheets through the squeezing roller and the conveyor belt, and then slides into the collection box through the inclined surface set on the guide plate.
[0007] Furthermore, an air inlet and an air outlet are provided on one side of the shell, an observation window is provided on the outer surface of the shell, and a discharge port is provided on the other side of the shell.
[0008] By adopting the above technical solution, the air flow can enter the shell from the air inlet and leave the shell from the air outlet. The staff can observe the accumulation of debris through the observation window, and the debris leaves the shell from the discharge port.
[0009] Furthermore, a pipe is connected between the air inlet and the air outlet.
[0010] By adopting the above technical solution, part of the wind blown out by the fan will pass through the air outlet, the duct and the air inlet, and then enter the bottom of the workbench to blow the debris to the front of the baffle.
[0011] Furthermore, the outer surface of the shell is connected to a door cover via a hinge, a limiting groove is provided on the top of the door cover, a support plate is provided on the outer surface of the shell, a limiting column passes through the top of the support plate, and a slider is provided on the top of the limiting column.
[0012] By adopting the above technical solution, when the staff needs to open the shell to place the wood on the workbench for cutting, the staff pulls the limit column to move through the slider to make the limit column disengage from the limit groove on the door cover. Then the staff turns the door cover through the handle to open the shell, thereby making it convenient for the staff to place the wood.
[0013] Furthermore, the limiting column is in abutment with the limiting groove, and the limiting column is slidably connected with the support plate.
[0014] By adopting the above technical solution, the limiting column can abut against the limiting groove, thereby making it difficult for the door cover to move, and the staff can move the limiting column on the support plate through the slider.
[0015] Furthermore, a handle is provided on the outer surface of the door cover, and the door cover is rotatably connected to the shell through a hinge.
[0016] By adopting the above technical solution, the worker can open the shell by turning the door cover by the handle, and then the worker places the wood on the workbench.
[0017] Furthermore, the first gear and the second gear are meshed.
[0018] By adopting the above technical solution, the first gear and the second gear are meshed, the rotation of the first gear drives the second gear to rotate, and the rotation of the second gear drives the squeezing roller to rotate.
[0019] Furthermore, the top of the guide plate is sloped.
[0020] By adopting the above technical solution, the squeezed debris can slide into the collection box through the inclined surface arranged on the guide plate.
[0021] Furthermore, two heating tubes are provided.
[0022] By adopting the above technical solution, the two heating tubes can heat-press the debris more evenly, and the rotation of the second gear drives the heating tubes to rotate through the squeezing roller.
[0023] Furthermore, the motor, electric cylinder, fan, electric pump and heating tube are all electrically connected to an external control system.
[0024] By adopting the above technical solution, the staff can start or shut down the fan, electric cylinder, motor, electric pump and heating pipe through the external control system.
[0025] In summary, the utility model mainly has the following beneficial effects:
[0026] The utility model is provided with a collecting box, a motor, a conveyor belt, a squeezing roller, a heating tube, a baffle, a glue box, a fan and a pipe. A worker first starts the fan through an external control system. During the wood cutting process, the generated chips will be sucked into the bottom of the workbench by the fan, and part of the wind blown out by the fan will pass through the air outlet, the pipe and the air inlet, and then enter the bottom of the workbench to blow the chips to the front of the baffle for accumulation. When the chips are accumulated to a certain extent, the worker starts the motor, the electric cylinder and the heating tube through the external control system. The electric cylinder drives the baffle to move upward so that it no longer blocks the wood chips. The output end of the motor drives the first rotating rod to rotate. The rotation of the first rotating rod drives the second rotating rod to rotate through the conveyor belt. The rotation of the second rotating rod drives the first gear to rotate. Through the first gear and the second gear, the first gear and the second gear are connected. The first gear is meshed, and the rotation of the first gear drives the rotation of the second gear, and the rotation of the second gear drives the squeezing roller to rotate. At the same time, the staff starts the electric pump through the external control system to spray the glue in the glue box through the nozzle to spray glue on the debris on the conveyor belt. The heating tube generates heat and cooperates with the squeezing roller to apply pressure to it to hot-press the wood chips. The debris mixed with glue is squeezed into flakes through the squeezing roller and the conveyor belt, and then slides into the collection box through the inclined surface set on the guide plate. The wood chips squeezed into wood chips are convenient for subsequent staff to process the wood chips into handicrafts or fiberboards, etc. Through the above operation and structure, there is no need to transfer the wood chips to other equipment, which reduces the equipment footprint, reduces the workload of staff, and reduces dust pollution caused by wood chips. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the structure of the utility model;
[0028] Figure 2 It is a schematic diagram of the cross-sectional structure of the shell of the utility model;
[0029] Figure 3 This is a schematic diagram of the structure of the extrusion roller of the utility model;
[0030] Figure 4 For the utility model Figure 1 A magnified view of the structure in Figure 2.
[0031] In the figure: 1. Shell; 2. Air outlet; 3. Air inlet; 4. Observation window; 5. Collecting box; 6. Hinge; 7. Door cover; 8. Limiting groove; 9. Support plate; 10. Limiting column; 11. Support plate; 12. Motor; 13. First rotating rod; 14. Second rotating rod; 15. Conveyor belt; 16. First gear; 17. Extrusion roller; 18. Second gear; 19. Heating tube; 20. Baffle; 21. Glue box; 22. Fan; 23. Cutting machine; 24. Workbench; 25. Discharge port; 26. Conductive slip ring; 27. Pipeline; 28. Guide plate; 29. Electric pump; 30. Electric cylinder. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0033] The following describes an embodiment of the utility model based on its overall structure.
[0034] Embodiment 1:
[0035] A chip collecting mechanism for a wood processing machine, such as Figure 1-Figure 4 As shown, it includes a shell 1 and a collecting box 5, a guide plate 28 is arranged on one side of the shell 1, and the guide plate 28 is in a slope shape. A motor 12 is installed on the outer surface of the shell 1, and the output end of the motor 12 is connected to a first rotating rod 13, and a second rotating rod 14 and an extrusion roller 17 are connected to the lower part of the shell 1. A conveyor belt 15 is connected between the outer surface of the first rotating rod 13 and the outer surface of the second rotating rod 14, and a first gear 16 is arranged on the back of the second rotating rod 14, and the first gear 16 and the second gear 18 are meshed. A second gear 18 is arranged on the back of the extrusion roller 17, and a heating tube 19 is installed inside the extrusion roller 17, and the heating tube 19 can heat the extrusion roller 17, and a conductive slip ring 26 is connected to the outer surface of the heating tube 19, and the conductive slip ring 26 mainly includes It includes a rotor and a stator, wherein the rotor is connected to the heating tube 19, and the stator is connected to the shell 1. The conductive slip ring 26 can energize the heating tube 19 when it rotates. A cutting machine 23 and a workbench 24 are arranged on one side of the shell 1. An electric cylinder 30 and a glue box 21 are arranged at the bottom of the workbench 24. A baffle 20 is arranged on the top of the electric cylinder 30. A valve is arranged on the outer surface of the glue box 21 for adding glue. An electric pump 29 is arranged at the bottom of the glue box 21. A nozzle is arranged at the bottom of the electric pump 29. The baffle 20 can make debris accumulate in one piece. A fan 22 is installed on the other side of the shell 1. The airflow blown by the fan 22 can blow the debris into the bottom of the workbench 24. Filters are arranged inside the air inlet 3 and the air outlet 2.
[0036] See also Figure 1-Figure 3In the above embodiment, an air inlet 3 and an air outlet 2 are provided on one side of the shell 1, an observation window 4 is provided on the outer surface of the shell 1, and an outlet 25 is provided on the other side of the shell 1. Air flow can enter the shell 1 from the air inlet 3 and leave the shell 1 from the air outlet 2. The staff can observe the accumulation of debris through the observation window 4, and the debris leaves the shell 1 from the outlet 25. A pipe 27 is connected between the air inlet 3 and the air outlet 2. The wind blown by the fan 22 will pass through the air outlet 2, the pipe 27 and the air inlet 3, and then enter the bottom of the workbench 24 to blow the debris to the front of the baffle 20. The first gear 16 and the second gear 18 are meshed with each other. Through the meshing of the first gear 16 and the second gear 18, the rotation of the first gear 16 drives the second gear 18 to rotate, and the rotation of the second gear 18 drives the extrusion roller 17 to rotate.
[0037] See also Figure 1-Figure 3 In the above embodiment, the top of the guide plate 28 is sloped, and the inclined surface provided on the guide plate 28 allows the squeezed debris to slide into the collection box 5. Two heating tubes 19 are provided, and the two heating tubes 19 can heat-press the debris more evenly. The second gear 18 rotates to drive the heating tube 19 to rotate through the squeezing roller 17. The motor 12, the fan 22, the electric pump 29 and the heating tube 19 are all electrically connected to the external control system. The staff can start or shut down the fan 22, the motor 12, the electric pump 29 and the heating tube 19 through the external control system.
[0038] Embodiment 2:
[0039] On the basis of the above-mentioned embodiment 1, although the wood can be cut through the setting of the cutting machine 23, debris will float out during the cutting process. Now, through the setting of the door cover 7, the support plate 11, the limiting column 10, the slider 9 and the limiting groove 8, it is convenient for the staff to place the wood and limit the debris.
[0040] See also Figure 1 and Figure 4In the above embodiment, the outer surface of the shell 1 is connected with a door cover 7 through a hinge 6, and a limiting groove 8 is provided on the top of the door cover 7. A support plate 11 is provided on the outer surface of the shell 1. A limiting column 10 runs through the top of the support plate 11, and a slider 9 is provided on the top of the limiting column 10. When the staff needs to open the shell 1 to place the wood on the workbench 24 for cutting, the staff pulls the limiting column 10 to move through the slider 9, so that the limiting column 10 is separated from the limiting groove 8 on the door cover 7. Then the staff rotates the door cover 7 by the handle to open the shell 1, thereby facilitating the staff to place the wood. The limiting column 10 abuts against the limiting groove 8, and the limiting column 10 is slidably connected to the support plate 11. The limiting column 10 can abut against the limiting groove 8, so that the door cover 7 is difficult to move. The staff can move the limiting column 10 on the support plate 11 through the slider 9, and a handle is provided on the outer surface of the door cover 7. The door cover 7 is rotatably connected to the shell 1 through the hinge 6. The staff can rotate the door cover 7 by the handle to open the shell 1, and then the staff places the wood on the workbench 24.
[0041] The implementation principle of the utility model is as follows: first, the staff opens the shell 1 and places the wood on the workbench 24, and then the staff pulls the limit column 10 to move through the slider 9 to make the limit column 10 disengage from the limit groove 8 on the door cover 7, and then the staff turns the door cover 7 by the handle to open the shell 1, thereby facilitating the staff to place the wood, and then the staff starts the fan 22 through the external control system. During the wood cutting process, the generated debris will be sucked into the bottom of the workbench 24 by the fan 22, and the wind blown by the fan 22 will pass through the air outlet 2, the pipe 27 and the air inlet 3, and then enter the bottom of the workbench 24 to blow the debris to the front of the baffle 20 for accumulation. When it accumulates to a certain extent, the staff starts the motor 12, the electric cylinder 30 and the heating tube 19 through the external control system, and the electric cylinder 30 drives the baffle 20 to move upward so that it no longer blocks the wood chips, and the electric cylinder 30 drives the baffle 20 to move upward so that it no longer blocks the wood chips. The output end of the machine 12 drives the first rotating rod 13 to rotate, and the rotation of the first rotating rod 13 drives the second rotating rod 14 to rotate through the conveyor belt 15, and the rotation of the second rotating rod 14 drives the first gear 16 to rotate, and the first gear 16 and the second gear 18 are meshed, and the rotation of the first gear 16 drives the second gear 18 to rotate, and the rotation of the second gear 18 drives the squeezing roller 17 to rotate. At the same time, the staff starts the electric pump 29 through the external control system, and sprays the glue in the glue box 21 through the nozzle to spray the debris on the conveyor belt 15. The heating tube 19 generates heat and cooperates with the squeezing roller 17 to apply pressure to it to hot-press the wood chips. The debris mixed with glue is squeezed into sheets through the squeezing roller 17 and the conveyor belt 15, and then slides into the collection box 5 through the inclined surface set on the guide plate 28. After the work is completed, the staff turns off the fan 22, the motor 12 and the heating tube 19.
[0042] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A debris collection mechanism for a wood processing machine, comprising a housing (1) and a collection box (5), characterized in that: A guide plate (28) is provided on one side of the shell (1); a motor (12) is installed on the outer surface of the shell (1); an output end of the motor (12) is connected to a first rotating rod (13); a second rotating rod (14) and an extrusion roller (17) are connected to the lower part of the shell (1); a conveyor belt (15) is connected between the outer surface of the first rotating rod (13) and the outer surface of the second rotating rod (14); a first gear (16) is provided on the back of the second rotating rod (14); and a second gear (16) is provided on the back of the extrusion roller (17). The invention relates to a wheel (18), a heating tube (19) is installed inside the squeezing roller (17), and a conductive slip ring (26) is connected to the outer surface of the heating tube (19); a cutting machine (23) and a workbench (24) are arranged on one side inside the shell (1); an electric cylinder (30) and a glue box (21) are arranged at the bottom of the workbench (24); a baffle (20) is arranged on the top of the electric cylinder (30), and an electric pump (29) is arranged at the bottom of the glue box (21); and a fan (22) is installed on the other side inside the shell (1).
2. The chip collection mechanism for a wood board processing machine according to claim 1, characterized in that: An air inlet (3) and an air outlet (2) are provided on one side of the shell (1), an observation window (4) is provided on the outer surface of the shell (1), and a discharge port (25) is provided on the other side of the shell (1).
3. The chip collection mechanism for a wood board processing machine according to claim 2, characterized in that: A pipe (27) is connected between the air inlet (3) and the air outlet (2).
4. The chip collection mechanism for a wood board processing machine according to claim 1, characterized in that: The outer surface of the shell (1) is connected to a door cover (7) via a hinge (6); a limiting groove (8) is provided on the top of the door cover (7); a support plate (11) is provided on the outer surface of the shell (1); a limiting column (10) passes through the top of the support plate (11); and a sliding block (9) is provided on the top of the limiting column (10).
5. The chip collecting mechanism for a wood board processing machine according to claim 4, characterized in that: The limiting column (10) is in abutment with the limiting groove (8), and the limiting column (10) is slidably connected with the support plate (11).
6. The chip collecting mechanism for a wood board processing machine according to claim 4, characterized in that: The outer surface of the door cover (7) is provided with a handle, and the door cover (7) is rotatably connected to the housing (1) via a hinge (6).
7. The chip collection mechanism for a wood board processing machine according to claim 1, characterized in that: The first gear (16) and the second gear (18) are meshed.
8. The chip collection mechanism for a wood board processing machine according to claim 1, characterized in that: The top of the guide plate (28) is in a slope shape.
9. The chip collection mechanism for a wood board processing machine according to claim 1, characterized in that: Two heating tubes (19) are provided.
10. The chip collection mechanism for a wood board processing machine according to claim 1, characterized in that: The motor (12), the electric cylinder (30), the fan (22), the electric pump (29) and the heating tube (19) are all electrically connected to an external control system.