Still kettle for autoclaved flyash-lime brick production
By introducing an arc-shaped suction shell and driving mechanism into the autoclave, sucking in and processing high-temperature air between the kettle door and the kettle body, the problem of poor safety of the autoclave is solved, and the autoclaved fly ash bricks are significantly improved Safety during production.
Patent Information
- Application Number
- CN202420815554.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-19
AI Technical Summary
When the existing autoclave is opened, the high-temperature steam gushing out of the gap between the kettle door and the kettle body can easily cause deep burns by construction workers, resulting in poor safety.
An autoclave for the production of autoclaved fly ash bricks is designed, using an arc-shaped suction shell and a driving mechanism to suck the high-temperature air between the kettle door and the kettle body through the suction mechanism, and a high-temperature resistant fan and filter net are used. After processing, discharge it directly above the kettle body to improve safety.
Effectively sucking and discharge high-temperature air between the kettle door and the kettle body, improving the safety of the autoclave in the production process of autoclave fly ash bricks and preventing scalding caused by steam gushing.
Smart Images

Figure CN222201030U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of autoclaves, in particular to an autoclave used for producing autoclaved fly ash bricks. Background Art
[0002] As a key equipment in the building materials industry, the autoclave is mainly used for efficient and high-quality steam curing of aerated concrete blocks, lime sand bricks, pipe piles and other building materials. The main body of the equipment is a cylindrical pressure vessel made of high-quality steel with high strength and corrosion resistance to ensure long-term stable operation.
[0003] When the autoclave door is opened after the autoclave process is completed, a large amount of high-temperature steam gushes out instantly due to the gap between the door and the autoclave body. At this time, the steam temperature is as high as 100 degrees Celsius. Once it contacts the skin of the construction workers, its extremely high heat can easily cause steam adhesion. In severe cases, it may cause large-area deep scalding accidents. The safety of the autoclave is poor. Utility Model Content
[0004] The utility model aims to provide an autoclave for producing autoclaved fly ash bricks, aiming to solve the problem of poor safety of the autoclave for producing autoclaved fly ash bricks in the prior art.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an autoclave for the production of autoclaved fly ash bricks, comprising an autoclave body, a front support frame and a rear support frame are arranged at the bottom of the autoclave body, guide rods are symmetrically penetrated by the front support frame, arc-shaped air suction shells are arranged on both sides of the front end of the autoclave body, and the arc-shaped air suction shells are connected to the guide rods, an air suction mechanism for extracting air inside the arc-shaped air suction shells is arranged on the top of the autoclave body, and a driving mechanism for driving the arc-shaped air suction shells to move forward and backward is arranged on the front support frame.
[0006] Preferably, the interior of the arc-shaped air intake shell is a hollow structure, a plurality of air intake holes are evenly arranged on the inner side of the arc-shaped air intake shell, and a protective net is arranged inside the air intake holes.
[0007] Preferably, the air suction mechanism is an exhaust shell arranged on the top of the autoclave body, and multiple exhaust hoses are penetrated on both sides of the exhaust shell. The other end of the exhaust hose passes through the interior of the arc-shaped exhaust shell. Multiple high-temperature resistant fans are arranged inside the exhaust shell, and an exhaust port is penetrated at the top of the exhaust shell, and a filter is arranged inside the exhaust port.
[0008] Preferably, the driving mechanism includes a motor, a threaded rod and a nut block, the motor is arranged on the front support frame, the threaded rod is arranged at the output end of the motor, the nut block is arranged on the arc-shaped air intake shell, and the threaded rod is threadedly connected in the threaded hole of the nut block.
[0009] Preferably, a blocking piece is provided at one end of the threaded rod away from the motor.
[0010] Preferably, a door is hinged on the front of the autoclave body.
[0011] The beneficial effects of the utility model are:
[0012] When the utility model is in use, the driving mechanism controls the arc-shaped air suction shell to move toward the front end of the autoclave body, and then the air inside the arc-shaped air suction shell is sucked by the air suction mechanism, and negative pressure is generated inside the arc-shaped air suction shell, so that the high-temperature air gushing out of the gap between the autoclave door and the autoclave body is sucked into the arc-shaped air suction shell, and finally the high-temperature air is discharged by the air suction mechanism to the top of the autoclave body, thereby improving the safety of the autoclave used for the production of autoclaved fly ash bricks. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0014] Figure 2 It is a schematic diagram of the cross-sectional structure of the air suction mechanism of the utility model.
[0015] Figure 3 It is a schematic diagram of the front support frame structure of the utility model.
[0016] Figure 4 It is a schematic diagram of the structure of the arc-shaped air intake shell of the utility model.
[0017] Figure 5 The utility model Figure 1 Schematic diagram of the structure at point A in the middle.
[0018] In the figure: 1. autoclave body; 2. front support frame; 3. rear support frame; 4. arc-shaped air suction shell; 5. protective net; 6. air suction mechanism; 7. air suction hose; 8. high temperature resistant fan; 9. filter screen; 10. guide rod; 11. driving mechanism; 12. nut block; 13. threaded rod; 14. baffle; 15. door body. DETAILED DESCRIPTION
[0019] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings.
[0020] like Figures 1 to 5As shown, an autoclave for producing autoclaved fly ash bricks comprises an autoclave body 1, a front support frame 2 and a rear support frame 3 are arranged at the bottom of the autoclave body 1, guide rods 10 are symmetrically penetrated through the front support frame 2, arc-shaped air suction shells 4 are arranged on both sides of the front end of the autoclave body 1, and the arc-shaped air suction shells 4 are connected to the guide rods 10, an air suction mechanism 6 for extracting air inside the arc-shaped air suction shell 4 is arranged on the top of the autoclave body 1, and a driving mechanism 11 for driving the arc-shaped air suction shell 4 to move forward and backward is arranged on the front support frame 2.
[0021] In this embodiment, when the front end of the autoclave body 1 is opened, the driving mechanism 11 controls the arc-shaped air suction shell 4 to move toward the front end of the autoclave body 1, and then the air inside the arc-shaped air suction shell 4 is sucked by the air suction mechanism 6, and a negative pressure is generated inside the arc-shaped air suction shell 4, so that the high-temperature air gushing out of the gap between the autoclave door and the autoclave body is sucked into the arc-shaped air suction shell 4, and finally the high-temperature air is discharged by the air suction mechanism 6 to the top of the autoclave body 1, thereby improving the safety of the autoclave used for the production of autoclaved fly ash bricks.
[0022] like Figure 4 As shown, the interior of the arc-shaped air suction shell 4 is a hollow structure, and a plurality of air suction holes are evenly arranged on the inner side of the arc-shaped air suction shell 4. A protective net 5 is arranged inside the air suction holes. When the air suction mechanism 6 sucks air, it draws the high-temperature gas gushing out between the kettle door and the kettle body through the air suction holes. The protective net 5 prevents large particles of impurities from entering the interior of the arc-shaped air suction shell 4.
[0023] like Figure 1 and Figure 2 As shown, the air suction mechanism 6 is an air suction shell arranged on the top of the autoclave body 1, and multiple air suction hoses 7 are penetrated on both sides of the air suction shell. The other end of the air suction hose 7 penetrates into the interior of the arc-shaped air suction shell 4. Multiple high-temperature resistant fans 8 are arranged inside the air suction shell, and an exhaust port is penetrated on the top of the air suction shell, and a filter screen 9 is arranged inside the exhaust port.
[0024] In this embodiment, by starting the high temperature resistant fan 8, the high temperature resistant fan 8 draws air from the arc-shaped suction shell 4 through the suction hose 7, and the air is finally discharged to the top of the autoclave body 1 through the exhaust port.
[0025] like Figure 5 As shown, the driving mechanism 11 includes a motor, a threaded rod 13 and a nut block 12. The motor is arranged on the front support frame 2, the threaded rod 13 is arranged at the output end of the motor, the nut block 12 is arranged on the arc-shaped air intake shell 4, and the threaded rod 13 is threadedly connected in the threaded hole of the nut block 12.
[0026] In this embodiment, the motor is a forward and reverse motor, and the threaded rod 13 is driven to rotate forward by making the output end of the motor rotate forward. When the threaded rod 13 rotates forward, the nut block 12 is driven away from the motor. The nut block 12 is driven away from the motor to drive the arc-shaped air intake shell 4 to move toward the front of the autoclave body 1, thereby achieving the purpose of controlling the movement of the arc-shaped air intake shell 4.
[0027] like Figure 3 As shown, a stopper 14 is provided at one end of the threaded rod 13 away from the motor, and the stopper 14 is used to limit the position of the nut block 12 .
[0028] like Figure 1 As shown, a door body 15 is hinged on the front of the autoclave body 1 , and the door body 15 is used to close the autoclave body 1 .
[0029] Working principle: when the front end of the autoclave body 1 is opened, the threaded rod 13 is driven to rotate forward by making the output end of the motor rotate forward. When the threaded rod 13 rotates forward, it drives the nut block 12 away from the motor. The nut block 12 moves away from the motor and drives the arc-shaped air suction shell 4 to move toward the front of the autoclave body 1, thereby achieving the purpose of controlling the arc-shaped air suction shell 4 to move toward the front end of the autoclave body 1. Then, the high-temperature resistant fan 8 is started, and the high-temperature resistant fan 8 draws the air inside the arc-shaped air suction shell 4 through the air suction hose 7. Negative pressure is generated inside the arc-shaped air suction shell 4, so that the high-temperature air gushing out of the gap between the autoclave door and the autoclave body is sucked into the arc-shaped air suction shell 4, and finally the high-temperature air is discharged by the air suction mechanism 6 to the top of the autoclave body 1, thereby improving the safety of the autoclave used for the production of autoclaved fly ash bricks.
[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An autoclave for producing autoclaved fly ash bricks, comprising: An autoclave body (1) is provided with a front support frame (2) and a rear support frame (3) at the bottom of the autoclave body (1), characterized in that the front support frame (2) is symmetrically provided with guide rods (10), arc-shaped air suction shells (4) are provided on both sides of the front end of the autoclave body (1), and the arc-shaped air suction shells (4) are connected to the guide rods (10), an air suction mechanism (6) for extracting air from the arc-shaped air suction shell (4) is provided at the top of the autoclave body (1), and a driving mechanism (11) for driving the arc-shaped air suction shell (4) to move forward and backward is provided on the front support frame (2).
2. The autoclave for producing autoclaved fly ash bricks according to claim 1, characterized in that: The interior of the arc-shaped air suction shell (4) is a hollow structure, a plurality of air suction holes are evenly arranged on the inner side of the arc-shaped air suction shell (4), and a protective net (5) is arranged inside the air suction holes.
3. The autoclave for producing autoclaved fly ash bricks according to claim 1, characterized in that: The air suction mechanism (6) is an air suction shell arranged on the top of the autoclave body (1), and a plurality of air suction hoses (7) are provided through both sides of the air suction shell. The other end of the air suction hose (7) passes through the interior of the arc-shaped air suction shell (4), and a plurality of high-temperature resistant fans (8) are provided inside the air suction shell. An exhaust port is provided through the top of the air suction shell, and a filter screen (9) is provided inside the exhaust port.
4. The autoclave for producing autoclaved fly ash bricks according to claim 1, characterized in that: The driving mechanism (11) comprises a motor, a threaded rod (13) and a nut block (12); the motor is arranged on the front support frame (2); the threaded rod (13) is arranged at the output end of the motor; the nut block (12) is arranged on the arc-shaped air intake shell (4); and the threaded rod (13) is threadedly connected in a threaded hole of the nut block (12).
5. The autoclave for producing autoclaved fly ash bricks according to claim 4, characterized in that: A blocking piece (14) is provided at one end of the threaded rod (13) away from the motor.
6. The autoclave for producing autoclaved fly ash bricks according to claim 1, characterized in that: The front side of the autoclave body (1) is hinged with a door body (15).
