Prefabricated part demolding device
By designing prefabricated component demolding devices for conveying mechanisms, vibration mechanisms and thrashing mechanisms, efficient demolding is achieved by using vibration and spring-pushing thrashing plates, solving the problems of time-consuming and labor-intensive and easy-to-damage in the existing technology, and extending the mold life And improve component quality.
Patent Information
- Application Number
- CN202420553401.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing prefabricated component demolding device is time-consuming and labor-intensive during use, the mold is prone to damage, has a short service life, and affects the quality of the component.
A prefabricated component mold release device including a conveying mechanism, a vibration mechanism and a thumping mechanism is designed. The vibration plate is driven by a vibration motor and the second motor drives the paddle to thump the connecting plate, and the spring pushes the thumping plate to realize the prefabricated parts. Highly efficient mold release and reduce damage to the mold through rubber pads.
It improves mold release efficiency, reduces damage to the mold, extends the service life of the mold, reduces labor labor, and improves component quality.
Smart Images

Figure CN222201045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prefabricated components, in particular to a demoulding device for prefabricated components. Background Art
[0002] Prefabricated components refer to steel, wood or concrete components that are prefabricated in factories or on site according to design specifications. There are many types of prefabricated component molds, including concrete component molds, component molds, hexagonal reservoir slope protection molds, bridge cover molds, urban road curbs, sidewalk pavement bricks, etc.
[0003] A Chinese patent publication (publication number: CN213198145U) discloses a small prefabricated component rapid demoulding device, which includes a mold body and a threaded sleeve rod. The two ends of the mold body are respectively provided with a first connecting slot and a second connecting slot, and the threaded adjustment hole is respectively threaded with a first threaded adjustment rod and a second threaded adjustment rod. The other ends of the first threaded adjustment rod and the second threaded adjustment rod are respectively movably connected with a first mold stretching rod and a second mold stretching rod. The utility model belongs to the technical field of prefabricated components, specifically a prefabricated component demoulding device that can achieve a certain buffering and protective effect on concrete moldings. However, in actual use, a single mold made of plastic material is generally used for the production method of small prefabricated components, and demoulding is achieved by manually knocking the mold, which is time-consuming and labor-intensive. The mold is easily damaged, which affects the quality of components produced subsequently, and the mold wears out quickly and has a short service life. Therefore, a prefabricated component demoulding device is proposed. Utility Model Content
[0004] In view of this, the utility model provides a demoulding device for prefabricated components to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.
[0005] The technical solution of the utility model is implemented as follows: a prefabricated component demoulding device comprises a conveying mechanism, a vibrating mechanism and a hammering mechanism;
[0006] The top right side of the transmission mechanism is fixedly connected to a vibration mechanism, and the top of the vibration mechanism is fixedly connected to a hammering mechanism;
[0007] The vibration mechanism comprises a vibration frame, a vibration plate, a first rubber pad, a fixing pin and a vibration motor, the vibration frame is internally threaded with four fixing pins, the fixing pins are sleeved on the outside of the fixing pins, the vibration plates are clamped and connected between the first rubber pads, the fixing pins are slidably connected on both sides of the vibration plate, and the vibration motor is fixedly connected to the right end of the front side of the vibration plate;
[0008] The beating mechanism includes a second motor, a support column, a gear, a second transmission shaft, a turntable, a paddle, a telescopic sleeve, a slide groove, a connecting plate, a transmission rod, a beating plate, a second rubber pad and a spring. The middle part of the top of the beating mechanism is fixedly connected with the telescopic sleeve, the top of the inside of the telescopic sleeve is fixedly connected with a spring, the bottom end of the spring is fixedly connected with the transmission rod, the outer wall of the beating mechanism is fixedly connected with the second motor, the output end of the second motor is fixedly connected with a gear, one end of the gear is fixedly connected with the second transmission shaft, one end of the second transmission shaft is fixedly connected with the turntable, and the outer wall of the turntable is fixedly connected with three paddles.
[0009] Further preferably, the outer wall of the telescopic sleeve is provided with two symmetrical sliding grooves, a connecting plate is slidably connected inside the sliding groove, the outer wall of the connecting plate is fixedly connected to the top of the transmission rod, and the paddle and the connecting plate are in the same plane.
[0010] Further preferably, the bottom end of the transmission rod passes through the beating mechanism and is fixedly connected to a beating plate, and the bottom end of the beating plate is fixedly connected to a second rubber pad.
[0011] Further preferably, a support column is fixedly connected to the top of the hammering mechanism, and the outer wall of the support column is rotatably connected to two meshing gears.
[0012] Further preferably, the conveying mechanism includes a conveying frame, a first motor, a first transmission shaft, a conveyor belt and an inclined plate, the conveying mechanism is fixedly connected to the conveying frame at the top, the first motor is fixedly connected to the left front side of the top of the conveying frame, the output end of the first motor passes through the conveying frame and is fixedly connected to the first transmission shaft.
[0013] Further preferably, one end of the first transmission shaft is rotatably connected to a conveyor frame, and a conveyor belt is provided on an outer wall of the first transmission shaft.
[0014] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:
[0015] When the utility model is used, the vibration motor is started to drive the vibration plate to vibrate, so that the preform is demoulded under the action of the vibration, and the first rubber pad is arranged between the vibration frame and the vibration plate, so that the first rubber pad is used to eliminate the vibration, and the transmission of the vibration to the whole equipment is reduced. The second motor is started to drive the paddle to paddle the connecting plate to move upward along the slide groove. When the paddle rotates a certain angle, the paddle loses the force on the connecting plate, and the transmission rod drives the hammering plate and the second rubber pad to knock the preform under the push of the spring inside the telescopic sleeve, so that the preform is demoulded. By arranging the second rubber pad, the rigid contact of the knocking on the preform is reduced, and the mold of the preform is prevented from being damaged.
[0016] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 This is a structural diagram of a test bench for manufacturing electronic equipment of the utility model;
[0019] Figure 2 For this utility model Figure 1 Another perspective structure diagram;
[0020] Figure 3 This is the structural diagram of the vibration mechanism of the utility model;
[0021] Figure 4 This is a structural diagram of the hammering mechanism of the utility model.
[0022] 1. Conveying mechanism; 101. Conveying frame; 102. First motor; 103. First transmission shaft; 104. Conveyor belt; 105. Inclined plate; 2. Vibrating mechanism; 201. Vibrating frame; 202. Vibrating plate; 203. First rubber pad; 204. Fixing pin; 205. Vibrating motor; 3. Beating mechanism; 301. Second motor; 302. Support column; 303. Gear; 304. Second transmission shaft; 305. Turntable; 306. Paddle; 307. Telescopic sleeve; 308. Slide; 309. Connecting plate; 3010. Transmission rod; 3011. Beating plate; 3012. Second rubber pad; 3013. Spring. DETAILED DESCRIPTION
[0023] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0024] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0025] like Figure 1-4As shown, the embodiment of the utility model provides a prefabricated component demoulding device, including a conveying mechanism 1, a vibrating mechanism 2 and a hammering mechanism 3;
[0026] The top of the right side of the transmission mechanism 1 is fixedly connected with a vibration mechanism 2, and the top of the vibration mechanism 2 is fixedly connected with a hammering mechanism 3;
[0027] The vibration mechanism 2 includes a vibration frame 201, a vibration plate 202, a first rubber pad 203, a fixing pin 204 and a vibration motor 205. The vibration frame 201 is internally threaded with four fixing pins 204, the fixing pins 204 are sleeved on the outer sides, the vibration plates 202 are clamped and connected between the first rubber pads 203, the fixing pins 204 are slidably connected on both sides of the vibration plate 202, and the vibration motor 205 is fixedly connected to the right end of the front side of the vibration plate 202;
[0028] The beating mechanism 3 includes a second motor 301, a support column 302, a gear 303, a second transmission shaft 304, a turntable 305, a paddle 306, a telescopic sleeve 307, a slide groove 308, a connecting plate 309, a transmission rod 3010, a beating plate 3011, a second rubber pad 3012 and a spring 3013. The middle part of the top of the beating mechanism 3 is fixedly connected with the telescopic sleeve 307, the top of the telescopic sleeve 307 is fixedly connected with the spring 3013, the bottom of the spring 3013 is fixedly connected with the transmission rod 3010, the outer wall of the beating mechanism 3 is fixedly connected with the second motor 301, the output end of the second motor 301 is fixedly connected with the gear 303, one end of the gear 303 is fixedly connected with the second transmission shaft 304, one end of the second transmission shaft 304 is fixedly connected with the turntable 305, and the outer wall of the turntable 305 is fixedly connected with three paddles 306.
[0029] In one embodiment, the outer wall of the telescopic sleeve 307 is provided with two symmetrical sliding grooves 308, and a connecting plate 309 is slidably connected inside the sliding groove 308. The outer wall of the connecting plate 309 is fixedly connected to the top of the transmission rod 3010, and the paddle 306 and the connecting plate 309 are in the same plane. The bottom end of the transmission rod 3010 passes through the hammering mechanism 3 and is fixedly connected to a hammering plate 3011. The bottom end of the hammering plate 3011 is fixedly connected to a second rubber pad 3012. The top of the hammering mechanism 3 is fixedly connected to a support column 302. The outer wall of the support column 302 is rotatably connected to two meshing gears 303. By starting the second motor 301, the gear 303 is driven to rotate, and the gear 303 pushes the second transmission shaft 304 to rotate, and the second transmission shaft 304 pushes the turntable 305 and the paddle 306 to rotate, and the paddle 306 pushes the connecting plate 309 to move upward along the slide groove 308. When the paddle 306 rotates a certain angle, the paddle 306 loses the force on the connecting plate 309, and the transmission rod 3010 drives the hammering plate 3011 and the second rubber pad 3012 to knock the preform under the push of the spring 3013 inside the telescopic sleeve 307, so that the preform is demolded, thereby improving the demolding efficiency. By providing the second rubber pad 3012, the rigid contact of the preform on the preform due to the knocking is reduced, thereby preventing damage to the mold of the preform.
[0030] In one embodiment, the conveying mechanism 1 includes a conveying frame 101, a first motor 102, a first transmission shaft 103, a conveyor belt 104 and an inclined plate 105. The conveying frame 101 is fixedly connected to the top of the conveying mechanism 1, and the first motor 102 is fixedly connected to the left side of the front top of the conveying frame 101. The output end of the first motor 102 passes through the conveying frame 101 and is fixedly connected to the first transmission shaft 103. One end of the first transmission shaft 103 is rotatably connected to the conveying frame 101. A conveyor belt 104 is arranged on the outer wall of the first transmission shaft 103. By starting the first motor 102, the first transmission shaft 103 is driven to rotate, and the transmission belt is driven to rotate, so that the demolded preforms are transmitted out, and the transmission belt is soft and has a buffering effect to reduce the bumps of the preforms.
[0031] When the utility model is working: firstly, the preform to be demoulded is placed between the vibration plates 202 inside the vibration mechanism 2, and the vibration motor 205 is started to drive the vibration plate 202 to vibrate, so that the preform is demoulded under the action of the vibration, and the first rubber pad 203 is arranged between the vibration frame 201 and the vibration plate 202, so that the first rubber pad 203 can be used to eliminate the vibration and reduce the transmission of the vibration to the whole device, and the second motor 301 is started to drive the gear 303 to rotate, the gear 303 drives the second transmission shaft 304 to rotate, and the second transmission shaft 304 drives the turntable 305 and the paddle 306 to rotate, and the paddle 306 drives the connecting plate 309 to move along the slide groove 308 moves upward, when the paddle 306 rotates a certain angle, the paddle 306 loses the force on the connecting plate 309, and the transmission rod 3010, under the push of the spring 3013 inside the telescopic sleeve 307, drives the hammering plate 3011 and the second rubber pad 3012 to knock the preform, so that the preform is demoulded, and the demoulding efficiency is improved. By providing the second rubber pad 3012, the rigid contact of the preform on the knocking is reduced, and damage to the mold of the preform is prevented. By starting the first motor 102 to drive the first transmission shaft 103 to rotate, and drive the transmission belt to rotate, the demoulded preform is driven out, and the transmission belt is soft and has a buffering effect, which reduces the bumping of the preform.
[0032] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A prefabricated component demoulding device, characterized in that: It comprises a transmission mechanism (1), a vibration mechanism (2) and a beating mechanism (3); The top end of the right side of the transmission mechanism (1) is fixedly connected to a vibration mechanism (2), and the top end of the vibration mechanism (2) is fixedly connected to a beating mechanism (3); The vibration mechanism (2) comprises a vibration frame (201), a vibration plate (202), a first rubber pad (203), a fixing pin (204) and a vibration motor (205); the vibration frame (201) is internally threaded with four fixing pins (204); the fixing pins (203) are sleeved on the outer sides of the fixing pins (204); the vibration plates (202) are clamped and connected between the first rubber pads (203); the fixing pins (204) are slidably connected on both sides of the vibration plate (202); and the vibration motor (205) is fixedly connected to the front right end of the vibration plate (202); The beating mechanism (3) comprises a second motor (301), a support column (302), a gear (303), a second transmission shaft (304), a rotating disk (305), a paddle (306), a telescopic sleeve (307), a slide groove (308), a connecting plate (309), a transmission rod (3010), a beating plate (3011), a second rubber pad (3012) and a spring (3013). The middle part of the top of the beating mechanism (3) is fixedly connected with the telescopic sleeve (307). The top of the telescopic sleeve (307) is fixedly connected to the top of the telescopic sleeve (307). A spring (3013) is fixedly connected, the bottom end of the spring (3013) is fixedly connected to a transmission rod (3010), the outer wall of the beating mechanism (3) is fixedly connected to a second motor (301), the output end of the second motor (301) is fixedly connected to a gear (303), one end of the gear (303) is fixedly connected to a second transmission shaft (304), one end of the second transmission shaft (304) is fixedly connected to a rotating disk (305), and the outer wall of the rotating disk (305) is fixedly connected to three paddles (306).
2. A prefabricated component demoulding device according to claim 1, characterized in that: The outer wall of the telescopic sleeve (307) is provided with two symmetrical sliding grooves (308), the interior of the sliding groove (308) is slidably connected with a connecting plate (309), the outer wall of the connecting plate (309) is fixedly connected with the top end of the transmission rod (3010), and the paddle (306) and the connecting plate (309) are in the same plane.
3. A prefabricated component demoulding device according to claim 1, characterized in that: The bottom end of the transmission rod (3010) passes through the beating mechanism (3) and is fixedly connected to a beating plate (3011); the bottom end of the beating plate (3011) is fixedly connected to a second rubber pad (3012).
4. A prefabricated component demoulding device according to claim 1, characterized in that: The top end of the beating mechanism (3) is fixedly connected to a support column (302), and the outer wall of the support column (302) is rotatably connected to two meshing gears (303).
5. The prefabricated component demoulding device according to claim 1, characterized in that: The conveying mechanism (1) comprises a conveying frame (101), a first motor (102), a first transmission shaft (103), a conveyor belt (104) and an inclined plate (105); the conveying frame (101) is fixedly connected to the top of the conveying mechanism (1), the first motor (102) is fixedly connected to the left side of the top front side of the conveying frame (101), and the output end of the first motor (102) passes through the conveying frame (101) and is fixedly connected to the first transmission shaft (103).
6. A prefabricated component demoulding device according to claim 5, characterized in that: One end of the first transmission shaft (103) is rotatably connected to a conveying frame (101), and a conveying belt (104) is arranged on the outer wall of the first transmission shaft (103).
Citation Information
Cited By
Quartz boat ceramic rapid forming and demolding integrated device
CN120588334A
